Craftsman 919.165613 Manuel utilisateur

N004083

Owner's Manual

Permanently Lubricated

Twin V

2-Stage

Stationary

AIR COMPRESSOR

Model No.

919.165613

• Safety Guidelines

=Assembly

= Operation

° Maintenance

=Troubleshooting

=Repair Parts

CAUTION" Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: ,,Arww.sears.com/craftsman

N004083 Revo o41_4!08

W$.RRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES-DEFINITIONS ........................... 3

IMPORTANT SAFETY' INSTRUCTIONS ........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... I0

INSTALLATION ......................................... 10-I 2

OPERATION ........................................... 13-I 5

MAINTENANCE ......................................... 16-18

SERVICE AND ADJUSTMENTS ............................... 18

STORAGE ................................................ 19

TROUBLESHOOTING GUIDE ............................. 20-22

REPAIR PARTS 24-27

REPAIR PROTECTION AGREEMENTS 49

HOW TO ORDER REPAIR PARTS ...................... Back Cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at

its option repair or replace it free of charge. Contact your nearest Sears

Service Center (1-800-4-MY-HOME (ib) to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

N004083 2- ENG

Model No.

Run'n_ng HP

Bore

Stroke-High Pressure

Low Pressure

Voltage-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity - Gallons

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM@ 40 psig

SCFM@ 90 #sig

919.165613

*2.9

2.375

.54"

1.45"

240/60/1

15 amps

Time Delay

145

175

*9.6

*9.0

* Tested per lSO 1217

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFE'rY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may result

_n properbj damage.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other reproductive harm.

Wash hands after handling.

Some dust contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm such as

asbestos and lead in lead based paint.

To reduce the risk of injury, read the instruction manual .1_L_I

SAVE THESE INSTRUCTIONS

3- ENG N004083

WHAT CAN HAPPEN

° It is normal for electrical contacts

within the motor and pressure

switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could cause

fire.

Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

RISK OF F._XPLOSION OR FIRE

HOW TO PREVENT IT

Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

° If spraying flammable materials, locate

compressor at least 20 feet (6.1 m)

away from spray area. An additional

length of air hose may be required.

o Store flammable materials in a secure

location away from compressor.

° Never place objects against or on

top of compressor.

° Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Store unit indoors.

- Always remain in attendance with

the product when it is operating.

° Disconnect electrical supply when

not in use.

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminant's

can cause serious injury or death.

RISK TO BREATHING (ASPHYXIATION)

HOW TO PREVENT IT

° Air obtained directly from the

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

N004083 4- ENG

.Exposure to chemicals in dust creat-

ed by power sanding, sawing, grind-

rag, drilling, and other Construction

activities may be harmful.

• Sprayed materials such as paint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the safe-

ty instructions provided on the label

or safety data sheets for the materi-

als you are spraying. Always use

certified safety equipment: NIOSH/

OSHA respiratory protection or prop-

erly fitting face mask designed for

use with your specific application.

__ RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM

coded (for units with air tanks greater than 6 inch diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every

two years. To find your state pressure vessels inspector, look under the Division

of Labor and Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN

= Failure to properly drain condensed

water from air tank, causing rust and

thinning of the steel air tank.

Modifications or attempted repairs to

the air tank.

Unauthorized modifications to the

safety valve or any other components

which control air tank pressure.

•Excessive vibration can weaken the

air tank of a stationary compressor

and cause an explosion.

Attachments & accessories:

•Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could result

in serious injury.

HOW TO PREVENT IT

Drain air tank daily or after each use.

if air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace With a new air tank.

The air tank is designed to withstand

specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

The compressor must be properly

mounted, see "Anchoring" under

Installation.

Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's

toys, footballs, basketballs, etc.

5- ENG N004083

_j_ RISK OF ELECTRICAL SHOCK

o •

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

° Repairs attempted by unqualified

personr{el can result in serious injury

or death by electrocution.

•Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

"Grounding Instructions" paragraph

in the Installation section.

HOW TO PREVENT IT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

__ RISK FROM FLYING OBJECTS

HOW TO PREVENT IT

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN!CSA Z94.3)

with side shields when using the

compressor.

° Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

, Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

N004083 6- ENG

WHAT CAN HAPPEN

• Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

RISK OF HOT SURFACES HOW TO PREVENT IT

+ Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

+ Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

FROMMOVINGPA.TS

o o

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

At-tempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts and

can result in serious inju_.

HOW TO PREVENT IT

Never operate the compressor

with guards or covers which are

damaged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by authorized

service center personnel

7- ENG N004083

R SKOFUNSAFE

WHAT CAN HAPPEN

o •

Unsafe operation of your air

compressor could lead to serious

injury or death to you or others.

OPERATION

HOW TO PREVENT IT

Review and understand all

instructions and warnings in this

manual.

° Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

° Keep children away from the air

compressor at all times.

,Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

° Never defeat the safety features of

this product.

° Equip area of operation with a fire

extinguisher.

° Do not operate machine with missing,

broken, or unauthorized parts.

j__ RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN I

°Serious injury can result from i"

attempting to lift too heavy an

object.

HOW TO PREVENT IT

The compressor is too heavy to

be lifted by one person. Obtain

assistance from others before lifting.

__ RISK FROM NOISE

WHAT CAN HAPPEN 1

•Under some conditions and duration 1=

of use, noise from this product may

contribute to heafinq toss.

HOW TO PREVENT IT

Always wear certified safety equipment:

ANSt S12.6 ($3.19) hearing protection.

SAVE THESE INSTRUCTIONS

N004083 8- ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evatdated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as

you continue to use your acces-

sory. When the tank pressure drops

to a certain low level the motor will

restart automatically. The low pres-

sure at which the motor automatically

restarts is called "cutqn" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build, it builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

The accessories and tools are avail-

able through the current Power and

Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

• Tire Air Chuck

Quick Connector Sets (various

sizes)

o Air Pressure Regulators

• Oil Fog Lubricators

, Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

The use of any

other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

This air compressor pump is capable

of running continuously. However,

to prolong the life of your air com-

pressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air compres-

sor pump should not run more than

30-45 minutes in any given hour.

9- ENG N004083

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Operator's Manuat

1 - Parts Manual

4- 5/8" Washers

Tools Required for Assembly

1 - 9/16" socket or open end

wrench

1 - Electric drill

Unpacking

1, Remove all packaging.

HOW TO SET UP YOUR UNIT

Risk of Unsafe

Opertation. it may

be necessary to brace or support

one side of the unit when removing

the pallet because the air compres-

sor will have a tendency

to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the palfet.

,With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

Location of the Air Compressor

• Locate the air compressor in a

clean, dry, and well ventilated

area.

°Located the air compressor at

least 12" (30.5 cm) away from the

wall or other obstructions that will

interfere with the flow of air.

°Locate the air compressor as

close to the main power sup-

ply as possible to avoid using

long lengths of electrical wiring.

NOTE: Long lengths of electrical

wiring could cause power toss to

the motor.

° The air filter must be kept clear of

obstructions which could reduce

air flow to the air compressor.

Anchoring of the Air Compressor

Risk of Bursting.

Excessive Vibration

can weaken the air tank and cause

an explosion, The compressor must

be properly mounted,

The air compressor MUST be bolted to

a solid, level surface.

Hardware needed:

4 - Concrete anchors

(not supplied)

4 - 3/8" Lag screw to fit concrete

anchors

(not supplied)

4 - 5/8" Washer (supplied)

shims (if needed)

!. Place the air compressor on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

5. Place the (4) washers (supplied)

between the floor and air com-

pressor feet. If needed, solid

shims may be placed between the

washers and floor to evenly dis-

tribute weight on all four feet. See

next figure.

N004083 t0-ENG

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