Craftsman 919.153090 Manuel utilisateur

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AiR COMPRESSOR

Model No.

919.153090

=Safety Guidelines

=Assembly

= Operation

=Maintenance

=Service and Adjustments

=Troubleshooting

= Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

N044296 Rov0_J24J0_

WARRANTY ................................................ 2

SPECiFiCATiON CHART ...................................... 3

SAFETY GUiDELiNES- DEFiNiTiONS ............................ 8

iMPORTANT SAFETY iNSTRUCTiONS ........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 11-12

OPERATION ............................................ 12-15

MAINTENANCE ......................................... 15-16

STORAGE ................................................ 17

TROUBLESHOOTING GUIDE .............................. 18-19

REPAIR PARTS ............................................ 20

ESPAI_IOL .............................................. 21-37

NOTES .................................................. 38

MASTER PROTECTION AGREEMENT .......................... 43

HOW TO ORDER REPAIR PARTS ....................... back cover

CRAFTSMAN FULL WARRANTY

if this Craftsman product fails due to a defect in material or workmanship within

one year from the date of purchase, return it to any Sears store, Sears Parts &

Repair Service Center, or other Craftsman outlet in the United States for free

replacement.

This warranty applies for only 90 days from the date of purchase if this product

isever used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2- ENG

Model No.

Bore

Stroke

Voltage/Hz-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity (Gallon)

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM @40 psig

SCFM @ 90 psig

*Tested per ISO 1217

Refer to Glossary for abbreviations.

919-153090

1.86" (47.3 mm)

1.26" (32 mm)

120/60

15 amps

Time Delay

1.5 (5,7 liters)

120 PSIG

150 PSIG

3.0*

2.0*

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

i_ indicates an

imminently hazardous

situation which, if not avoided, will

iresult in death or serious injury.

j_ indicates a potentially

i._hazardous situation

which, if not avoided, could result in

death or serious injury.

_ Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

_This product contains chemicals known to the State of

__ California to cause cancer, and birth defects or other

reproductive harm. Wash hands after hand/ing.

_Some dust contains chemicals known to the State of California

-- to cause cancer, birth defects or other reproductive harm such

as asbestos and lead in lead based paint.

_ To reduce the risk of injury, read the instruction

" "--- manual.

SAVE THESE iNSTRUCTiONS

3- ENG

' °_ " RiSK OF EXPLOSION OR FiRE

WHAT CAN HAPPEN

• it is normal for electrical contacts

within the motor and pressure

switch to spark.

oIf electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause seri-

ous overheating and could cause

fire.

Unattended operation of this prod-

uct could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor

to operate unattended.

HOW TO PREVENT IT

= Always operate the compressor in a

well ventilated area free of combus-

tible materials, gasoline or solvent

vapors.

• If spraying flammable materials,

locate compressor at least 20'

(6.1 m) away from spray area. An

additional length of air hose may be

required.

Store flammable materials in

a secure location away from

compressor.

Never place objects against or on

top of compressor.

Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry

well ventilated area. Do not oper-

ate unit in any confined area. Store

indoors.

Always remain in attendance with

the product when it is operating.

Always turn off and unplug unit

when not in use.

__ RiSK TO BREATHING (ASPHYXiATiON)

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminants can

cause serious injury or death.

HOW TO PREVENT IT

Never use air obtained directly

from the compressor to supply

air for human consumption. The

compressor is not equipped with

suitable filters and in-line safety

equipment for human consumption.

4- ENG

Exposure to chemicals in dust

created by power sanding, sawing,

grinding, drilling, and other

construction activities may be

harmful.

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and poisons.

• Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

NIOSH/OSHA respiratory protection

or properly fitting face mask

designed for use with your specific

application.

_I__ RISK OF BURSTING

Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission

published Release # 02-108 concerning air compressor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life is dependent

upon several factors, some of which include operating conditions, ambient

conditions, proper installations, field modifications, and the level of maintenance.

The exact effect of these factors on air receiver life is difficult to predict.

If proper maintenance procedures are not followed, internal corrosion to the

inner wall of the air receiver tank can cause the air tank to unexpectedly rupture

allowing pressurized air to suddenly and forcefully escape, posing risk of injury

to consumers.

Your compressor air tank must be removed from service by the end of the year

shown on your tank warning label.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN

Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

Modifications or attempted repairs

to the air tank.

HOW TO PREVENT IT

Drain air tank daily or after each use.

If air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

Unauthorized modifications to • The air tank is designed to with-

the safety valve or any other stand specific operating pressures.

components which control air tank Never make adjustments or parts

pressure, substitutions to alter the factory set

operating pressures.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflata-

bles can cause them to explode or

fly apart, and could result in serious

injury.

Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments.

5- ENG

Tires:

•Over inflation of tires could result

in serious injury and property

damage.

• Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate tires

can fill small tires very rapidly. Adjust

}ressure regulator on air supply to no

more than the rating of the tire pres-

sure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

,y,d, = D

RIsKOFELECTRICALSHOCK

WHAT CAN HAPPEN

Your compressor is powered by

electricity. Like any other electri-

cally powered device, if it is not

used properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

HOW TO PREVENT IT

Never operate the compressor out-

doors when it is raining or in wet

conditions.

Never operate compressor with pro-

tective covers removed or damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical

circuit to which the compressor is

connected provides proper electri-

cal grounding, correct voltage and

adequate fuse protection.

Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

Grounding Instructions paragraph

in the Installation section.

__ RISK FROM FLYING OBJECTS

HOW TO PREVENT IT

= Always wear certified safety equip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off and

bleed pressure from the air hose

and air tank before attempting main-

tenance, attaching tools or acces-

sories.

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

6- ENG

__ RiSK OF HOT SURFACES

WHAT CAN HAPPEN

Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

WHAT CAN HAPPEN

• Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

• •

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

HOW TO PREVENT IT

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for sev-

eral minutes after operation.

Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

MOVING PARTS

HOW TO PREVENT IT

Never operate the compressor with

guards or covers which are dam-

aged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by authorized

service center personnel.

7- ENG

__ RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT iT

= Unsafe operation of your = Review and understand all instruc-

compressor could lead to serious tions and warnings in this manual.

injury or death to you or others. • Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all per-

sons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with miss-

ing, broken or unauthorized parts.

RiskOFFALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

= = Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a roof

or other elevated position. Use addi-

tional air hose to reach high

locations.

_ B D

A portable compressor can fall from

a table, workbench or roof caus-

ing damage to the compressor

and could result in serious injury or

death to the operator.

RiSK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

= Under some conditions and dura- = Always wear certified safety equip-

tion of use, noise from this product ment: ANSI S12.6 (S3.19) hearing

may contribute to hearing loss. protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

8- ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL_*, CUL, ETL_*_*,CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

*UL_ is a registered trademark of

Underwriters Laboratories and ETL_'_

is a registered trademark of Electrical

Testing Laboratories.

Cut-in Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut=Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose: 1/4" (6.4 mm), 3/8"

(9.5 mm) or 1/2" (12.7 mm) I.D. in

various lengths

_The use of any

-- other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

9- ENG

ASSEMBLE ACCESSORIES

CONTENTS OF CARTON

1 - Air Compressor

1 - Air Hose

1 - Female Tire Chuck

1 - inflator Accessory Kit

TOOLS REQUIRED FOR

ASSEMBLY

1 - 9/16" open end wrench

1 - adjustable wrench

UNPACKING

1. Remove unit from carton and dis-

card all packaging.

NOTE: Save all parts bags.

ASSEMBLE HOSE

1. Assemble hose to air outlet.

iMPORTANT: The hex fitting on

the air outlet MUST be held in

place with a wrench when tight-

ening hose onto air outlet.

To reduce the

risk of injury, turn

unit off and disconnect it from

power source before installing

and removing accessories, before

adjusting or when making repairs.

An accidental start=up can cause

injury.

Choose the accessory needed.

NOTE: Apply thread seal tape to

threads of exposed fittings.

Assemble Female Tire Chuck

1. Assemble female tire chuck to

hose and tighten securely with

wrenches.

Female

Tire

Chuck

Tapered

Nozzles _, ""',

Inflation

Needle , Hose

Adapter

High Flow Inflator/

deflator Adapter

Body with nozzles

Hose

End

Assemble Other Accessories

1. Attach the hose adapter to hose.

2. Choose the needed accessory.

Attach the tapered nozzles, nee-

dle or high flow inflator/deflator

adapter body to the hose adapter.

10- ENG

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