Conductix-Wampfler iDM-MCU Manuel utilisateur
STB_0016_iDM-MCU
www.conductix.com
Operating manual
iDM-MCU
Master Control Unit ( MCU)
iDM System with LJU communication
BDA_0016, 17, en_GB
Translation of the original operating manual
© 2022 Conductix-Wampfler Automation GmbH
Conductix-Wampfler Automation GmbH
Handelshof 16 A
14478 Potsdam
Germany
Telephone: +49 331 887344-0
Fax: +49 331 887344-19
Email: [email protected]
Internet: www.conductix.com
Table of contents
1 Information on the description.................................................................. 7
1.1 Revision history............................................................................. 7
1.2 How to use and store the description............................................ 7
1.3 Applicable documents................................................................... 7
1.4 Copyright protection...................................................................... 8
1.5 Illustrations.................................................................................... 8
1.6 Picture credits and brands............................................................. 8
2 Warranty and liability.................................................................................. 9
2.1 Warranty........................................................................................ 9
2.2 Limitation of liability....................................................................... 9
3 Safety instructions.................................................................................... 11
3.1 Warning concept.......................................................................... 11
3.1.1 Arrangement of warnings............................................................. 11
3.1.2 Structure of warnings................................................................... 11
3.1.3 Signal words................................................................................ 12
3.1.4 Hazard symbols........................................................................... 12
3.1.5 Suggestions and recommendations............................................ 12
3.2 Intended use................................................................................ 13
3.3 Foreseeable incorrect use........................................................... 13
3.4 Modifications and alterations....................................................... 13
3.5 Responsibility of the operator...................................................... 14
3.6 Personnel and qualifications........................................................ 14
3.7 Special hazards........................................................................... 15
4 The iDM system with LJU communication............................................. 17
4.1 iDM system overview................................................................... 17
4.2 System architecture..................................................................... 18
4.3 Performance capabilities and properties..................................... 19
5 Product description.................................................................................. 21
5.1 Function....................................................................................... 21
5.2 Structure...................................................................................... 21
5.3 MCU modules.............................................................................. 22
5.4 Type label.................................................................................... 23
5.5 MCU variants............................................................................... 23
5.6 Scope of delivery......................................................................... 25
6 Transport and storage.............................................................................. 27
6.1 Transport..................................................................................... 27
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6.2 Transport inspection.................................................................... 27
6.3 Storage........................................................................................ 28
7 Mechanical installation............................................................................ 29
7.1 Installation location and position.................................................. 31
7.2 Installation on top-hat rail............................................................ 32
8 Electrical installation................................................................................ 33
8.1 Requirements for the voltage supply........................................... 35
8.1.1 General requirements.................................................................. 35
8.1.2 UL requirements.......................................................................... 36
8.1.3 Connection according to low-voltage directive............................ 36
8.2 Connection overview................................................................... 37
8.2.1 Connections on MCUs with TCP/IP............................................. 37
8.2.2 Connections on MCUs with PROFINET...................................... 38
8.2.3 Connections on MCUs with EtherNet/IP...................................... 39
8.3 Connection instructions............................................................... 40
8.4 Electrical connection procedure.................................................. 40
8.5 Connecting the power supply...................................................... 41
8.6 Connecting external PLCs........................................................... 42
8.6.1 Connecting external PLCs (MCU with TCP/IP)........................... 42
8.6.2 Connecting external PLCs (MCU with PROFINET)..................... 43
8.6.3 Connecting external PLCs (MCU with EtherNet/IP).................... 44
8.7 Connecting TCUs........................................................................ 45
8.8 Connect EtherCat redundancy (only MCU with ECR)................. 46
8.9 Extending the EtherCAT connection (optional)............................ 47
8.9.1 Overview...................................................................................... 47
8.9.2 Extending EtherCAT using a EK1100 bus coupler...................... 48
8.9.2.1 EK1100 bus coupler installation and connection data............ 48
8.9.2.2 Connection variants................................................................ 49
8.9.2.3 Installing the EK1100 bus coupler.......................................... 50
8.9.2.4 Connecting the EK1100 bus coupler...................................... 51
8.9.3 Extending the EtherCAT using CU1521 media converters.......... 53
8.9.3.1 CU1521 media converter installation and connection data.... 53
8.9.3.2 Connection variants................................................................ 54
8.9.3.3 Installing CU1521 media converters...................................... 55
8.9.3.4 Connecting CU1521 media converters.................................. 56
9 Commissioning......................................................................................... 59
9.1 Commissioning procedure........................................................... 60
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9.2 Establishing access to the MCU.................................................. 60
9.3 Configuring the interfaces............................................................ 62
9.3.1 Configuring the SyMa interface................................................... 62
9.3.2 Configuring TCP/IP interfaces for the PLCs................................ 63
9.3.3 Configuring PROFINET interfaces for the PLCs......................... 64
9.3.4 Configuring EtherNet/IP interfaces for the PLCs......................... 65
9.4 Transferring the system configuration to the MCU with SyMa..... 66
10 Operation................................................................................................... 67
10.1 Switching ON and OFF the MCU................................................ 68
10.1.1 Switching on the MCU................................................................. 68
10.1.2 Switching off the MCU................................................................. 68
10.2 MCU messages........................................................................... 69
10.2.1 MCU status LEDs........................................................................ 69
10.2.2 PSU module status LEDs............................................................ 70
10.2.3 PROFINET module status LEDs................................................. 71
10.2.4 EtherNet/IP module status LEDs................................................. 72
10.2.5 EtherCAT module status LEDs.................................................... 73
11 Service and maintenance......................................................................... 75
11.1 Updating system software using the MCU Software Update....... 75
11.2 Backing up the MCU license data............................................... 77
11.2.1 Backing up and restoring license data using the MCU Software
Update......................................................................................... 77
11.2.2 Manually backing up and restoring license data.......................... 78
11.3 Dismantling/replacing the MCU................................................... 80
11.3.1 Dismantling the MCU................................................................... 80
11.3.2 Replacing the MCU..................................................................... 81
11.4 Repairing the MCU...................................................................... 81
12 Disposal..................................................................................................... 83
12.1 Information on disposal and environmental regulations.............. 83
12.2 Disposal of batteries and rechargeable batteries........................ 83
13 Technical Data........................................................................................... 85
14 Customer service and addresses........................................................... 89
15 Index.......................................................................................................... 91
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1 Information on the description
1.1 Revision history
We reserve the right to make changes to the information present in this
document, which result from our constant effort to improve our products.
Version Date Comment/reason for change
11 04.2019 Complete revision
12 06.2019 Added EtherCAT extension with media converters
CU1521
13 09.2020 Structure of the chapters has changed
14 02.2021 New: MCU-4PN and MCU-4PN+ECR
15 03.2021 Adaptation of SyMa/Service interfaces
16 05.2021 Installation data corrected
17 08.2022 Conductix-Wampfler Automation GmbH
1.2 How to use and store the description
To work safely with the product, it is necessary to observe the safety notes
and action instructions. All persons working with the product must have
understood the user information in this description and apply it conscien-
tiously. The operator must fulfil his duty of care and ensure that all persons
working with the product have read and understood the user information
and are implementing it.
This description forms part of the product and must be accessible to all per-
sons working with the product at all times.
1.3 Applicable documents
The documents contained in the project documentation also apply if the
device / system is part of a project-specific system plan.
Their own documentation applies to connected devices and components.
Information on the description
Applicable documents
1
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1.4 Copyright protection
The contents, texts, drawings, pictures and other illustrations of this
description are protected by copyright and subject to intellectual property
rights. Any misuse is punishable by law.
Reproduction in whole or in part of this description is only permitted within
the limits of the legal provisions of the copyright law. Any modification or
shortening of the text is prohibited without the explicit written consent of
Conductix-Wampfler Automation GmbH.
1.5 Illustrations
The illustrations that accompany this description have been purposely
selected. They are provided for basic understanding and may differ from
the actual design. No claims shall be accepted for possible discrepancies.
1.6 Picture credits and brands
Pictures marked with (BN):
nSource: Beckhoff Automation GmbH & Co. KG
nPartly edited pictures
The popular names, trade names, production descriptions, etc. used in this
description may constitute trademarks even without special designations
and as such may be subject to legal requirements.
is a registered trademark and a patented technology licensed by Beckhoff
Automation GmbH, Germany.
Picture credits
Trademarks
Information on the description
Picture credits and brands
1
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2 Warranty and liability
2.1 Warranty
The warranty only covers production defects and faulty components.
The manufacturer assumes no responsibility for damages caused during
transport or unpacking. In no case and under no circumstances will the
manufacturer be liable for defects or damages caused by misuse, incorrect
installation or inadequate environmental conditions or from dust or corro-
sive substances.
Consequential damages are excluded from the warranty.
Should you have further questions regarding the warranty, please contact
the supplier.
2.2 Limitation of liability
All information and notes in this description have been compiled taking into
account the applicable standards and regulations, the state of the art and
our many years of knowledge and experience.
Conductix-Wampfler Automation GmbH assumes no liability for damage
and malfunctions during operation due to:
nFailure to comply with the description
nNon-intended use
nUse by untrained personnel
nUnauthorised alteration or modification
nUse of the product, despite negative transport inspection
Furthermore, Conductix-Wampfler Automation GmbH's warranty obligation
will cease to exist in case of a failure to comply with the description.
Warranty and liability
Limitation of liability
2
Conductix-Wampfler Automation GmbH / 08/2022
iDM-MCU
9
BDA_0016, 17, en_GB
Warranty and liability
Limitation of liability
2
Conductix-Wampfler Automation GmbH / 08/2022
iDM-MCU
10
BDA_0016, 17, en_GB
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