Clarke WIZ - MINI Manuel

WIZ - MINI

AIR COMPRESSOR

OPERATING & MAINTENANCE

INSTRUCTIONS

0206

CONTENTS

Safety Precautions ..................................................................... 4

Electrical Connections .............................................................. 5

Operation ................................................................................... 6

Shutting Down ............................................................................ 6

Maintenance ............................................................................. 6

Fault Finding ............................................................................... 7

Specifications ............................................................................. 7

Parts List and Diagram ......................................................... 8 - 9

Thank you for purchasing your new Clarke WIZ Mini Air Compressor, which is not

intended for general outdoor use. If it is used outdoors, it must be protected for

the elements at all times.

Before attempting to operate the compressor, please read this instruction manual

thoroughly and carefully follow all directions given. This is for your own safety and

that of others around you, and to help you achieve long and trouble free service

from your compressor.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from pur-

chase date. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product has been abused or tampered with in any

way, or not used for the purpose for which it is intended.

The reason for return must be clearly stated.

This guarantee does not affect your statutory rights

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: Parts@clarkeinternational.com

SERVICE: [email protected]

PARTS & SERVICE CONTACTS

SAFETY PRECAUTIONS

1. COMPRESSED AIR IS DANGEROUS, NEVER direct a jet of air at people or

animals, and NEVER discharge compressed air against the skin.

2. Electrical or mechanical repairs should only be carried out by a qualified

engineer. If problems occur, contact your Clarke dealer.

3. Before carrying out any maintenance, ensure the compressor is disconnected

from the mains supply

4. DO NOT operate in wet or damp conditions. Keep the machine dry at all

times. Similarly, a clean atmosphere will ensure efficient operation. Do not

use in dusty or otherwise dirty locations.

5. Some of the metal parts can become quite hot during operation. Take care

not to touch these until the machine has cooled down.

6. ALWAYS ensure that there is adequate ventilation when spraying and keep

clear of any possible source of ignition.

7. Protect yourself. Think carefully about any potential hazards which may be

created by using the compressor and use the appropriate protection. e.g.

goggles will protect your eyes from flying particles. Face masks will protect

you against paint spray and/or fumes.

8. Before spraying any material always consult paint manufacturers instructions

for safety and usage.

9. Do not exert any strain on electrical cables and ensure that air hoses are not

tangled or wrapped around machinery etc.

10. Before disconnecting air hoses or other equipment from your compressor

ensure that the compressor is switched off.

11. Make sure that children and animals are kept well away from the compressor

and any equipment attached to it.

12. Always ensure that all individuals using the compressor have read and fully

understand the Operating Instructions supplied.

13. Ensure that any equipment or tool used in conjunction with your compressor,

has a safety working pressure exceeding that of the machine.

14. Always place the compressor on a level surfacer wherever possible.

15. It is not advisable to carry the compressor when spraying.

16. DO NOT allow the compressor to run unnecessarily .. .switch it OFF when the

spraying tool is not being used.. .even for a short time.

WARNING!

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator, or damage to property may result. It is

in your own interest to read and pay attention to the following rules:

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through

an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the

coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth

symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with a letter “L” or coloured RED.

• Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable

(i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier ensure that the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most

electrical stockists

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps) and

this replacement must be approved to BS1362.

We recommend that this machine is connected to the mains supply via a Residual

Current Device (RCD)

If in any doubt, DO NOT attempt any connections or repairs yourself. Consult a

qualified electrician, your Clarke dealer, or CLARKE International Service Dep’t

020 8988 7400 or e-mail: Service@clarkeinternational corn

OPERATION

NOTE: This machine is designed for use with air bushes or other devices that

require a low volume, low pressure air supply.

1. Check that the mains voltage corresponds with that shown on the data

label on the crankcase cover of the machine.

Ensure that the ON/OFF switch (see fig. 1) is in the ‘OFF’ (O) position. Attach

the air hose to the outlet on the handle, using either the 1/8"BSP thread, the

1/8" BSP adapter. Attach the air tool.

3. To start the compressor, plug in and switch on at the mains supply then switch

the motor switch to the ‘ON’ (I) position - the motor should start immediately.

If it does not.. .refer to ‘Fault Finding’ on p.7.

SHUTTING DOWN THE COMPRESSOR

1. To shut off the compressor, simply switch the ON/OFF switch to the OFF (O)

position. Always use this switch to shut down the compressor. NEVER USE THE

MAINS SWITCH TO STOP MOTOR.

2. Trigger the equipment (spray gun, air tool etc.) to release air from the air

hose before disconnecting the hose from the machine.

WARNING!

NEVER UNSCREW A CONNECTION WHILST THE AIR LINE IS UNDER PRESSURE.

ALWAYS MAKE CERTAIN THAT THE AIR TOOL HAS BEEN TRIGGERED

MAINTENANCE

1. After the first 5 hours of running the compressor, check the cylinder head

screws and retighten - equally to 10 lbs ft. if any have worked loose.

2. Every 50 hours (more frequently if

used in a dusty environment), clean

the air intake filter, by unscrewing

the two screws securing the plastic

end cover prising off the cover then

removing the two screws securing

the air filter.

The filter may be gently washed in

warm soapy water rinsed and

allowed to dry thoroughly before

refitting. It should be renewed if

badly soiled or contaminated with

paint, and if it has been washed

two or three times.

FAULT FINDING

Air Valve Plate (item

33) or Air Valve (item

38) damaged.

Diaphragm (item 31)

damaged

Cyl Head screws loose

(item 42)

Air hose leaking

Cyl Head Screws too

tight.

Bearing Fault

Cyl Head Screws too

tight.

Armature faulty

Thermal cut-out has

operated

Renew defective Air Valve

Plate or Air Valve.

Renew Diaphragm

Tighten screws to 10 lbf ft

Check seal or renew Air

Hose

Back off all screws and

tighten equally.. .to 10 lbf ft

Consult your Clarke dealer

Back off all screws and

tighten equally.. .to 10 lbf ft

Consult your Clarke dealer

Switch OFF and

disconnect. Wait for 15-20

mins and try again.

Low air flow

Noisy operation

Compressor

hums but does

not work.

Compressor

does not work.

PROBLEM PROBABLE CAUSE REMEDY

SPECIFICATIONS

Motor ............................................................... 230V 50Hz 1 Ph

Power Rating .................................................. 1/8HP

Rotational Speed ........................................... 1500RPM

Max Pressure ................................................... 40psi

Air Displacement ............................................ 1.58 cuft/min

Fuse Rating ...................................................... 13amps

Cyl. Head Bolt torque setting ....................... 10 lbf ft

Weight ............................................................. 4.3kg

PARTS DIAGRAM

No. Description Part No. No. Description Part No.

1 Housing KLWIZ01 33 Air Valve KLWIZ33

2 Gasket KLWIZ02 34 Screw KLWIZ34

3 Armature KLWIZ03 35 Screw KLWIZ35

4 Front Body Cover KLWIZ04 36 Screw KLWIZ36

5 Bearing KLWIZ05 37 Air Valve Plate KLWIZ37

6 Air tank KLWIZ06 38 Air Valve KLWIZ38

7 Washer KLWIZ07 39 Spring KLWIZ39

8 Screw KLWIZ08 40 Air outlet KLWIZ40

9 Nut KLWIZ09 41 Washer KLWIZ41

10 Air Filter Cap KLWIZ10 42 Screw KLWIZ42

11 Air Filter KLWIZ11 43 Handle KLWIZ43

12 End Cover KLWIZ12 44 Outlet Connector KLWIZ44

13 Screw KLWIZ13 45 Washer KLWIZ45

14 Screw KLWIZ14 46 Nut KLWIZ46

15 Washer KLWIZ15 47 Bearing KLWIZ47

16 Screw KLWIZ16 48 Rear Body Cover KLWIZ48

17 Plate w/Con-Rod KLWIZ17 49 Washer KLWIZ49

18 Washer KLWIZ18 50 Screw KLWIZ50

19 Nut KLWIZ19 51 Fan KLWIZ51

20 Bearing KLWIZ20 52 Fan Housing KLWIZ52

21 Screw KLWIZ21 53 Screw KLWIZ53

22 Eccentric Bushing KLWIZ22 54 Washer KLWIZ54

23 Nut KLWIZ23 55 Screw KLWIZ55

24 Washer KLWIZ24 56 Washer KLWIZ56

25 Washer KLWIZ25 57 Nut KLWIZ57

26 Set Plate KLWIZ26 58 Switch Assembly KLWIZ58

27 Washer KLWIZ27 59 Base KLWIZ59

28 Screw KLWIZ28 60 Mounting Pad KLWIZ60

29 Washer KLWIZ29 61 Screw KLWIZ61

30 Screw KLWIZ30 62 Air Brush Adapter KLWIZ62

31 Diaphragm KLWIZ31 63 1/8 BSP Adapt. KLWIZ63

32 Set Plate KLWIZ32

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