CLA-VAL XP2F Manuel d'instructions

Model XP2F

Metering Package

Installation / Operation / Maintenance

Written for Version 1.0

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 2 of 35

Table of Contents

1 Introduction ............................................................................................................................................................................ 3

2 X117H Valve Position Transmitter........................................................................................................................................... 4

3 X141-PT Pressure Transmitters ............................................................................................................................................... 5

4 X35 Flow Calculation Module.................................................................................................................................................. 6

4.1 Installation..................................................................................................................................................................... 7

4.1.1 Valve Mounted .................................................................................................................................................... 7

4.1.2 Flat Surface Mount .............................................................................................................................................. 8

4.1.3 Installing Wire Cable Glands ................................................................................................................................ 9

4.2 Electrical Wiring........................................................................................................................................................... 10

4.2.1 Overview............................................................................................................................................................ 10

4.2.2 X35 Power Supply .............................................................................................................................................. 10

4.2.3 Analog Inputs ..................................................................................................................................................... 10

4.2.4 Analog Outputs .................................................................................................................................................. 12

4.2.5 Standard Wiring Diagram................................................................................................................................... 13

4.3 Screen Navigation........................................................................................................................................................ 14

4.4 Setup ........................................................................................................................................................................... 15

4.4.1 Initial Configuration ........................................................................................................................................... 15

4.4.2 DPM Setup ......................................................................................................................................................... 17

4.4.3 I/O Setup............................................................................................................................................................ 20

4.4.4 Calibration ......................................................................................................................................................... 22

4.4.5 Display Options .................................................................................................................................................. 23

4.4.6 Logging............................................................................................................................................................... 24

4.4.7 Date/Time .......................................................................................................................................................... 25

4.4.8 Language............................................................................................................................................................ 25

4.4.9 Factory Reset ..................................................................................................................................................... 26

4.5 SD Card Features ......................................................................................................................................................... 27

4.5.1 SD Card Removal................................................................................................................................................ 27

4.5.2 Access Logged Data............................................................................................................................................ 28

4.5.3 Firmware Update ............................................................................................................................................... 29

Appendix A: Wiring Diagram Examples........................................................................................................................................... 30

A.1 2x X141-PTs and X117H ....................................................................................................................................................... 30

A.2 DP Transmitter and X117H .................................................................................................................................................. 31

A.3 2x X141-PTs and X117D ....................................................................................................................................................... 32

A.4 DP Transmitter and X117D .................................................................................................................................................. 33

Appendix B: Full Data Acquisition Setup......................................................................................................................................... 34

B.1 Full Retransmission Wiring, 2x X141-PTs and X117H........................................................................................................... 34

B.2 Full Retransmission Device Settings..................................................................................................................................... 35

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 3 of 35

1Introduction

The XP2F is a low cost, robust, state of the art package that can accurately meter the flow through a Cla-

Val valve. To meter the flow, the XP2F assimilates data from valve mounted pressure transmitters and a

position transmitter. Using a proprietary algorithm, the flow rate through the valve is calculated and

shown on a local display. The XP2F provides 4-20mA analog outputs to retransmit the calculated flow,

measured pressures, and measured position transmitter to a nearby PLC/SCADA system. The XP2F also

logs all data to a local SD card which can be exported in CSV file format for analysis later.

The XP2F package is an ideal solution for users that need to monitor flow for control or reporting

purposes. The XP2F offers several advantages over traditional flow meter options. Because it mounts to

an existing Cla-Val valve, it’s much easier to retrofit into a system than most other flow meters (e.g. mag

meter which requires the pipeline to be cut for installation). Additionally, there is minimal straight pipe

upstream or downstream requirements for the XP2F to accurately meter flow.

In the standard setup, the XP2F package consists of an upstream and downstream pressure transmitter,

a valve position transmitter, and a calculation module as depicted in FIGURE 1.1 below:

Figure 1.1

The XP2F package can be customized with different components. The upstream and downstream

pressure transmitters can be substituted with a differential pressure transmitter. Additionally, the XP2F

comes standard with a Cla-Val X117H position transmitter (as shown in FIGURE 1.1) but can be used with

a Cla-Val X117D position transmitter as well.

X35

Flow Calculation

Module

X141-PT

Upstream Pressure

Transmitter

X141-PT

Downstream

Pressure

X117H

Valve Position

Transmitter

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 4 of 35

2X117H Valve Position Transmitter

The Cla-Val Model X117H Valve Position Transmitter is an accurate monitor of the valve position.

Through an industry standard 4-20mA, the X117H delivers accuracy within 100 micrometers. This

position transmitter easily provides the accuracy required for computer-guided control valve systems

(SCADA). The sensor requires a supply voltage of 15-30 VDC. Power can be supplied by either the X35 or

an external power source.

The X117H consists of two main parts: the

X101D Position Indicator and the X117H

Sensor Assembly. The X117H can be retrofit to

almost any Cla-Val valve. The X117H also

includes a newly designed indicator body

which allows for easier bleeding in any

situation. The new body includes a weep hole

above the sight glass (see Figure 2.1) that can

be opened via a set screw mounted in the top

of the position indicator. This greatly reduces

the likelihood of misplacing or breaking the

bleed screw while allowing easy removal of air

from the indicator housing.

The position sensor used in this assembly utilizes 3

LED’s to allow the user to monitor device status

visually (Figure 2.2).

For further installation or troubleshooting

information please refer to the corresponding

X117H N-sheet.

Figure 2.1

Green

Figure 2.2

Red

Yellow

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 5 of 35

3X141-PT Pressure Transmitters

The Cla-Val Model X141-PT consists of a pressure transmitter installed with isolation valves mounted on

the main valve inlet and/or outlet. The rugged design provides resistance to vibration, shock, wide

temperature variations, RFI and other extreme environmental conditions.Performance and reliability

are enhanced by the all-stainless steel welded measuring cell that eliminates the need for soft sealing

materials that may deteriorate over time.

The X141-PT pressure transmitter can be installed on

new or existing valves on the valve inlet and/or

outlet. The 141-PT transmitters can be paired with

Cla-Val Model X141 Pressure Gauges for both local

and remote valve pressure information. Default

configuration for the XP2F package includes 2

pressure transmitters, one for upstream pressure

and one for downstream pressure. The transmitter

requires a supply voltage of 8-30 VDC. This

transmitter will output an industry standard 4-20 mA

signal when using the default 2-wire setup. The

X141-PT will provide an accuracy of ±0.5% of the

span.

There is no field calibration or internal setup

required for the X141-PT. If needed, zero-point

calibration can be done on whatever controller is being used. For wiring examples, refer to Wiring

Diagram Examples.

Figure 3.1

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 6 of 35

4X35 Flow Calculation Module

The Cla-Val X35 Flow Calculation Module is the

centerpiece of the XP2F metering package. The X35

Module is responsible for handling all the input and

output signals in the XP2F package. The X35 has four 4-

20mA inputs and four 4-20mA outputs. The standard

inputs include Valve Position, Upstream and

Downstream Pressure Transmitters or a single DP

Transmitter. The fourth input is reserved as a spare

which can log or retransmit data from any additional 4-

20mA field device.

To calculate the metered flow, the X35 assimilates data

from valve-mounted pressure transmitters and a

position transmitter. Using a proprietary algorithm, the

flow rate through the valve is calculated and shown on

the local X35 display. The X35 provides 4-20mA analog

outputs to retransmit the calculated flow, measured

pressures, and measured position to a nearby PLC/SCADA system. The X35 also logs all data to a local SD

card which can be exported in CSV file format for later analysis. Continue below for installation, wiring,

and configuration. Refer to Wiring Diagram Examples for detailed wiring information. Refer to Screen

Navigation for menu info and advanced configuration.

Figure 4.1

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 7 of 35

4.1 Installation

The X35 Flow Calculation module can be mounted directly on a valve, on a nearby flat surface (e.g., an

electrical enclosure door or wall mounted).

4.1.1 Valve Mounted

To mount the X35 flow calculation module directly on a valve, assemble the X35 on the included rotating

support bracket along with the X56 valve cover standoff supports using the fasteners as depicted in the

Figure 4.2.

Figure 4.2

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 8 of 35

4.1.2 Flat Surface Mount

To mount the X35 calculation module on a flat surface as shown in Figure 4.3, assemble the calculation

module on the included rotating support bracket using the fasteners depicted in Figure 4.4.

Figure 4.3

Figure 4.4

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 9 of 35

4.1.3 Installing Wire Cable Glands

Included with the X35 are multiple 3-hole, 2-hole, and blank glands. These will need to be selected and installed

based on the number of wires coming and going from the X35 housing. To ensure IP68 rating, please match the

number of holes to the number of wires. Examples can be seen in Figure 4.5.

WARNING: DO NOT leave any holes/glands open. Blanks can be used to block an entire port or if a custom sized

hole needs to be drilled.

Figure 4.5 – 4 wire config (1x 2hole, 1x drilled blank), 3 wire config (1x 3hole), 3 wire config (1x 2hole), 6 wire (1x 2hole, 1x 3hole)

Model XP2F

Installation, Operation, and Maintenance Manual

N-XP2F IOM V1.0-4.5 Page 10 of 35

4.2 Electrical Wiring

4.2.1 Overview

The XP2F integrates several components electrically, and this section is designated to explain how those

electrical connections should be made. The X35 flow calculation model is the connection point for all

other components in the package, so the wiring is explained in terms of the X35.

4.2.2 X35 Power Supply

The X35 has the following power draw requirements:

•6-24 VDC

•2.2 watt draw when screen is off

•3.3 watt draw when screen is on

4.2.3 Analog Inputs

The X35 has 4 analog input channels that can accept a standard 4-20mA signal. The X35 can provide loop

power to the sensor or allow the sensor to be field powered. The wiring terminals used on the X35

determine whether the analog input provides power. To have the X35 provide loop power to the sensor,

see the wiring diagram in Figure 4.6.

Figure 4.6

Autres manuels pour XP2F

Table des matières

Autres manuels CLA-VAL Instrument de mesure

CLA-VAL

CLA-VAL e-FlowMeter Manuel utilisateur

CLA-VAL

CLA-VAL e-Lift-34 Manuel utilisateur

CLA-VAL

CLA-VAL X144D e-FlowMeter Manuel utilisateur

CLA-VAL

CLA-VAL XP2F Manuel du propriétaire

CLA-VAL

CLA-VAL X144D e-FlowMeter Manuel utilisateur

CLA-VAL

CLA-VAL VC12 Manuel de programmation

CLA-VAL

CLA-VAL X144D e-FlowMeter Manuel du propriétaire

Manuels Instrument de mesure populaires d'autres marques

Suaoki

Suaoki D40 Manuel utilisateur

Elster

Elster BK-G1.6 Manuel utilisateur

Endress+Hauser

Endress+Hauser Deltabar FMD71 Manuel

Duratool

Duratool D03128 Manuel utilisateur

Vega

Vega VEGAPULS 65 Manuel utilisateur

Tonghui

Tonghui TH2618B Manuel utilisateur

Tenmars

Tenmars TM-801 Manuel utilisateur

MSR

MSR 145 Manuel utilisateur

TPS

TPS WP-82 Manuel utilisateur

ELMETRON

ELMETRON CP-511 Manuel utilisateur

PCB Piezotronics

PCB Piezotronics 003C30 Manuel utilisateur

Tenma

Tenma 72-10465 Manuel utilisateur

Endress+Hauser

Endress+Hauser Proline Promag 50 Caractéristiques techniques

Siemens

Siemens SITRANS F Coriolis FCT030 Manuel de la liste des pièces

KLINGER

KLINGER CMF V Series Manuel utilisateur

EXFO

EXFO FTB-2 Manuel d'exploitation et d'entretien

Keysight

Keysight M8290A Manuel utilisateur

ADTEK

ADTEK MW-5 Manuel utilisateur