Chrysler Conquest 1988 Manuel utilisateur

Service Manual

GROUP / SEC-:

CONQUEST

‘ct &

Introduction .........‘1.. / ~

P s

Electrical LgJ

............................ ---.

1988

Electrical System Parts Location ki

..........

Relay, Control Unit, Sensor. Diode .-+i{

Inspection Terminal, Fusible Link, Fuse, Grounding I

Inspection of Harness Connector .._......_...._.

Volume-Z

Electrical

FOREWORD

Meters and Gauges ........................................

This Service Manual has been prepared with the

latest service information available at the time of

publication. It is subdivided into various group

categories and each section contains diagnosis,

disassembly, repair, and installation procedures

along with complete specifications and tightening

references. Use of this manual will aid in properly

performing any servicing necessary to maintain or

restore the high levels of performance and reliability

designed into these outstanding vehicles.

, 2

Wiring Harness ,..............*................................ I

Charging System ....._......................................

Starting System ......_......._...._._._......._.._f_.._...._._.

Ignition System .....................~.~.......~......~.......... ti

Lighting System ........................ ........................ E

Wiper and Washer System ..,........................,

- %orn -’

........_................ _..........................................

Accessory _._.._...._......_...._.._.__...__._...._...._.._.._...__._.

Audio System ..:........_._.._.__._.._.__._......................

Rear Window Defogger ................................

ETACS ................................................................

Chrysler Motors reserves the right to make changes in design or to

make additions to or improvements in its products without imposing

any obligations upon itself to install them on its products previously

manufactured.

@ 1987 Mitsubishi Motors Corporation Printed in Japan

--__~-

1 FL- _ __

INTRODUCTION - How to Use This Manual

TO USE THIS MANUAL

NOOBAAF

receding page contams GROUP INDEX which

i lhe group title and group number.

All page numbers consist of two sets of digits

separated by a dash. The digits preceding the dash

Identify the number of the group. The digits follow-

ing the dash represent the consecutive page num-

ber wlthin the group. The page numbers~-can be

found on the top left or right of each page.

TEXT

Unless otherwrse specified, each service procedure

covers all models. Procedures coverings-specific

models are identified by the model codes or similar

designation (engrne type, transmission type, etc.). A

description of these designations is covered in this

unit under “VEHICLE IDENTIFICATION”.

SERVICE PROCEDURES

The service steps are arranged in numerical order

and attentions to be paid in performing vehicle

service are described in detail in SERVICE POINTS.

DEFINITION OF TERMS

STANDARD VALUE

Indicates the value used as the standard for jzging

the quality of a part or assembly on inspection or the

value to which the part or assembly is corrected and

adjusted. It is given by tolerance.

LIMIT

Shows the standard for judging the quality of a part

or assembly on inspection and means the maximum

or rninlmum value within which the part or assembly

must be kept functlonally or in strength. It is a value

established outside the ranae of standard value.

I--

Repalr kit or set parts are

shown.

(Only very

frequently

used parts are shown.)

Removal steps: %Z_

The

numbers before part names correspond

to numbers In

the

illustration,

and lndlcate

the order of removal.

Disassembly steps:

The numbers before part names correspond

to numbers in the illustration, and Indicate

the order of disassembly.

Installation steps:

This IS provided If installation cannot be

made In the reverse order of “Removal

steps”; omiTted if installation In the reverse

order of “Removal steps” is possible.

Reassembly steps:

This is provided if reassembly cannot be

made tn the reverse order of “Disassembly

steps”; omrtted If reassembly in the re-

verse _prdeJ of “Disassembly steps” is

possible.

Classtflcatton of b

SERVICE POINTS

l * Rcmovar

. . Installation

*+ Disassembly

l . Reassembly

INTRODUCTION -

How to Use This Manual

Page number Group title

Indicates the incidental

operation to be per-

formed before removal

or after installation. I

I I

5-44

BRAKES

- Rear Brake Wheel Cylinder

REAR BRAKE WHEEL CYLINDER

REMOVAL AND INSTALLATION

Dranng Brake FluId

9-12 fi.lbs.

Removal steps

1 Brake drum

2, Bleeder screw

3 Brake tube

** 4 Wheel cylinder assembly NOTE

I IJ

* 5 Wheel cyltnder boot Reverse the removal procedures to revwall

121

*. Refer to “Sewce Potnts of Removal”

* 6 PIstonassembly (3)

* Refer to “Serwce Points of Installation”.

- 4,

* 7 PIstoncup (41

Non-reusable parts

I 14wEQo

- SERVICE POINTS OF REMOVAL-- NOWBAA

7. REMOVAL OF PISTON CUP

Using a screwdriver, remove the piston cup from the

piston.

~p$g+yjq

“lnstaliatlon steps” or “Reas:

Indicates

non-reusable

part.

installation. disassembly and

h- __-

INTRODUCTION

- Vehicle Identification

---y ,//,,i[,;l j/I VEHICLE IDENTIFICATION

NOOCA-

-1 ,.. .., .

VEHICLE IDENTIFICATION NUMBER LOCATION is

-- -------- __--

“‘--A . The vehicle identification number (V.I.N.) is located on a plate

attached to the left top side of the instrument panel and visible

through the windshield.

VEHICLE IDENTIFICATION CODE CHART PLATE

NOOCEI-. =

All vehicle ldentlflcatlon numbers contain

‘i 7

dlgcs. The vehicle szz

number

a code whrch tells country, make, vehicle type, etc. “‘* -~”

2nd

DigIt

Make

Fremwm 3-door

hatchbxk

Englne

N-

2 6 hters

I155 9 C.I D I

turbocharged

engtne with

rnteic”uier

number

Z~ 000001

-t-

Okazakl

plant 99!E99

NOft

’ ( hwk cimt~ means a slnqle number or letter X used IO verify the accuracy of trarrscrlptlon of vdhlcle Identlflcdtlon number

VEHICLE IDENTIFICATION NUMBER LIST

NOOCC- -

V.I N.

(except sequence number) Brand

(Package) Destination Engine

displacement Models code

JJ3CC54HOHZ

JJ3CC54HClHZ

JJ3CC54NGHZ

JJ3CC54NUHZ

Chrysler California*

Federal

California*

2.555 liters

(I 55.9 C.I.D.)

A187AMRFGL4

Al 87AMRFGL9

Al87AMNFGL4

Al87AMNFGL9

* Can also be sold rn Federal states

INTRODUCTION

- Vehicle Identification

0 ’

VEHICLE INFORMATION CODE PLATE

NOOCD- -

Vehicle information code plate is riveted onto the firewall in the

engine compartment.

The plate shows model code, engine model, transmission

model, final gear ratio, and body color code.

1. MODEL

A187AMNFGL.4

--l---i---

L- Model series

Vehicle model

ENGINE

(Engine model

3. TRANS-

AXLE

KM 13203545

-T-Tl-

Transmission model

COLOR, TRIM H84

OPT I

-. L Monotone exterior

color code

CHASSIS NUMBER

NOOCE--

STAMPING LOCATION

The chassis number is stamped on the top center of the

firewall located in the engine compartment.

CHASSIS NUMBER CODE CHART

A187MJZ000001

-7-T\-

VEHICLE SAFETY CERTIFICATION LABEL

NOOCF- .

The vehicle safety certification label is attached to face of left

door pillar.

This label indicates the month and year of manufacture, Gross

Vehicle Weight Rating (G.V.W.R.), Gross Axle Weight Rating

(G.A.W.R.)

front and rear, and Vehicle identification Number

(V.I.N.).

Theft

protection label

For original parts

OOK619

For replacement parts

OOK62 1

ENGINE MODEL STAMPING

NOOCG-

The engine model number is stamped at the right front side on

the top edge of the cylinder block as shown in the following:

The engine serial number is stampe-d near the engine -model

number, and the serial number cycles, as shown below.

Engine serial number Number cycling

I-

BODY COLOR CODE

NOOCH-

R88

T87

wo9

x15

Maroon (Metallic)

THEFT PROTECTION

NOOCIAA

To provide protection againsttheft, the vehicle identification ~--

number (V.I.N.) is stamped on or its label is -affixed to the ,-;

following major engine, -transmission parts and body outer

panels.

Engine cylinder bjock, transmission housing, fender, quarter ‘!

panel, hood, rear hatch and bumpers.

The theft protection label is also affixed to each of major body, .<

outer panels for servicing, while the same informatioJ as the

theft protection label is stamped on the engine and transmrs-

sion for servicing.

Caution

1. Affix masking tape to the theft protection label before

repainting the original part. After painting, be sure to

remove the masking tape.

2. The theft protection label on the service part has

masking tape affixed to it. Therefore, paint the part as

is and remove the masking tape after painting.

3. Do not remove the theft protection label from the

original or service part.

INTRODUCTION - Vehicle Identification

LOCATIONS

ransmlsston

OOLO634

OOL0637

‘art name

Quarter panel

Rear hatch

Bumpers -.-_

Target area : for original equipement parts

: for replacement parts

OOL0638

The theft protection label is affixed to the inside surface.

The illustration indicates left hand side, outer. Right hand side is:symmetricaf.

00L0640

The theft protection label is affixed to the inside surface.

OOL0639

The theft protection label is affixed to the inside surface.

r -

A’, _-

Front bumper Rear bumper=

OOL0635

The theft protection label is affixed to the inside surface.

OOLO636

-. _.

INTRODUCTION

- Precautions before Service

OOY58:

oOY192

FOO017

FOOOlE

D0051'

PRECAUTIONS BEFORE SERVICE

NOODAAD

PROTECTING VEHICLE

If there is a likelihood of damaging painted or interior parts

during service operations, protect them with suitable covers

(such as seat covers, fender covers, etc.).

REMOVAL AND DISASSEMBLY

When checking a malfunction, find the cause of the problem. If

it is determined that removal and/or disassembly is necessary,

perform the work by following the procedures contained in this

Service Manual.

If punch marks or mating marks are made to avoid error in

assembly and to facilitate the assembly work, be sure to make

them in locations which will have no detrimental effect on

performance and/or appearances.

If an area having many parts, similar parts, and/or parts which

are symmetrical right and left is disassembled, be sure to

arrange the parts so that they do not become mixed during the

assembly process.

1. Arrange the parts removed in the proper order.

2. Determine which parts are to be reused and which are to be

replaced.

3. If bolts, nuts, etc., are to be replaced, be sure to use only

the exact size specified.

SPECIAL TOOLS

If other tools are substituted for the special tools to do service

or repair work, there is the danger that vehicle parts might be

damaged, or the technician might be injured; therefore, be sure

to use the special tool whenever doing any work for which the

use of one is specified.

PARTS TO BE REPLACED

If any of the following parts are removed, they must be

replaced with new parts.

1. Oil seals

2. Gaskets (except rocker cover gasket)

3. Packings

4. O-rings

5. Lock washers

6. Cotter pins

7. Self-lockingnuts

a.2 5’ ,. e;

aY=Fa

INTRODUCTION -

Precautions before Service PS’

PARTS

When replacrng parts, use MOPARgenurne parts. m-

nm (in.) SOOO!

16C38(

-Cl6381

F16171

VEHICLE WASHING

If high-pressure car-washing equipment or steam car-washing =

equipment is used to wash the vehicle, be sure to maintain the

spray nozzle at a distance of at feast 300 mm (12 in.) from any

plastic parts and all opening parts (doors, luggage compart- E

ment, sunroof, etc.).

“SERVICING ELECTRICAL SYSTEM

1. When servicing the electrical system, pay attention to the

following.

Never attempt to modify an electrical unit or td ~ohange

wirings, which may otherwise cause not only a* vehicle

failure but a vehicle fires-due to over-capacity load or -I

short-circuit.

2. Before servicing the electrical system, disconnect the -I

negative cable terminal from the battery.

Caution

Before connecting or disconnecting the negative cable,

be sure to turn off the ignition switch and the lighting

switch.

(If this is not done, there is the possibility of semicon-

ductor parts being damaged.)

WIRING HARNESSES

1. Secure the wiring harness- by using clamps: However, for

any harness which passes-to the engine orother vibrating i

parts of the vehicle, allow some slack within a range that ,-t

does not allow the engine-vibrations to cause the harness

to come into ~contact with any of the surrounding parts. HO-

Then secure the harness-by using a clamp.

In addition, If a mountrng rndicatron mark (yellow tape) is on .I

a harness, secure the indication mark in the specifjed

location.

2. If any sectionof a wiring harness contacts the edge of a :.I;

part, or a comer, wrap the section of the harness with tape

or something similar in order to protect it from damage. =z

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