Christini AWD 300 Manuel utilisateur
Service Manual
CHRISTINI AWD 300/250
CHRISTINI AWD 300/250CHRISTINI AWD 300/250
CHRISTINI AWD 300/250
Christini Technologies, Inc.
tech@christini.com
Version 2012.1
Page 2
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUALHOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Read this Manual carefully. You will find it contains all the necessary information for your safety, and that of other per-
sons, as well as guaranteeing the correct conservation and maintenance of the GAS GAS motorcycle that you have
just acquired. You will find all the necessary instructions for the correct riding and control of this vehicle are set out
below. Each message is preceded by a symbol with the following meaning:
WARNING
WARNINGWARNING
WARNING
This warning symbol identifies special instructions or procedures which, if not correctly followed, could result in per-
sonal injury or even death.
CAUTION
CAUTIONCAUTION
CAUTION
This symbol identifies instructions or procedures which, if not followed strictly, could result in damage to or destruc-
tion of equipment.
NOTE
NOTENOTE
NOTE
This note symbol indicates points of particular interest for more efficient and convenient operation.
Motorcycle riding, if improperly conducted, has the potential to cause environmental problems as well as conflicts with
other people. Responsible riding use of your motorcycle will ensure that these problems and conflicts do not develop.
TO PROTECT THE FUTURE OF YOUR SPORT MAKE SURE YOU USE YOUR MOTORCYCLE WHITHIN THE LAW, SHOW CON-
CERNFOR THE ENVIRONMENT, AND RESPECT THE RIGHTS OF OTHER PEOPLE.
Motorcycle riding is a wonderful sport, and we hope you will enjoy it to the fullest.
Page 3
General Bike Service
Specifications 5
Location of Components 6
Fuel 7
Basic Operating Instructions 9
Maintenance Schedule 12
Ignition 13
Cooling System 14
Spark Plug 17
Transmission Oil 18
Air Filter 20
Throttle Cable 21
Carburetor 21
Clutch 22
Exhaust System 22
Primary Chain 23
Handlebar 25
Brakes 25
Wheels 27
Washing Bike 28
Lubrication 31
Tune-Up 32
Storage 35
Nut and Bolt Tightening 29
Torque Values 30
Troubleshooting 36
Wiring Diagram 39
Table of Contents
Page 4
AWD Service
Required tools 41
AWD detailed illustration 42
Routine maintenance schedule 44
AWD clutch test 45
AWD sprag test 46
AWD chain removal 47
AWD engagement switch 51
Front wheel removal 56
Front wheel service 58
Fork removal and installation 65
Dropout service 67
Fork spline bearing service 76
Boot Replacement 81
Triple clamp removal 83
Triple clamp service 85
Main drive shaft removal 100
Head tube bearing service 101
Triple Clamp Installation 104
Gearbox removal 108
Gearbox service 109
AWD clutch removal 114
AWD clutch Service 115
Troubleshooting 119
Warranty 120
Main drive shaft installation 103
Table of Contents
Page 5
Specifications
Page 6
Location of Components
1- Clutch lever
2– Stop/Start
3- Fuel tank cap
4– Brake fluid reservoir
5– Front brake lever
6– Throttle
7– Clutch fluid reservoir
8– Choke trigger
9- Brake disc
10– Front brake caliper
11- Radiator
12– Shift pedal
13– Primary chain
14– Chain guard
15– Front suspension
16- Gasoline petcock
17– Gas tank
18– Carburetor (behind
AWD chain cover)
19– Muffler (behind panel)
20– Seat
21– Rear shock
22- Rear brake caliper
23- Suspension linkage
24- Rear brake pedal
25- Kick-start
26– Exhaust
Page 7
The GAS GAS EC 2-cycle engines require a mixture of gasoline and oil. Use gasoline with an octane rating
equal to or higher than that shown in the table.
NOTE
NOTENOTE
NOTE
If knocking or pinging occurs, try a different brand of gasoline
or higher octane grade.
WARNING
WARNINGWARNING
WARNING
Gasoline is extremely flammable and can be explosive under certain
conditions. Always stop the engine and do not smoke. Make sure
the area is well ventilated and free from any source of flame or
sparks; this includes any appliance with a pilot light.
Mixing oil inside the engine
Mixing oil inside the engineMixing oil inside the engine
Mixing oil inside the engine
Oil must be mixed with gasoline to lubricate the piston, cylinder, crankshaft, and connecting rod bearings.
Recommended oil:
Recommended oil:Recommended oil:
Recommended oil:
2-CYCLE SYNTHETIC
NOTE
NOTENOTE
NOTE
If the recommended oil is not available, use only oil designed
for racing with 2-cycle engines.
Gasoline and engine oil mixing proportions:
Synthetic oil 100%: gasoline 50, engine oil 1 = 2%
Semi-synthetic oil: gasoline 50, engine oil 1 = 2%
Mineral oil: gasoline 32, engine oil 1 = 3%
Fuel
Page 8
CAUTION
CAUTION CAUTION
CAUTION
Do not mix vegetable and mineral based oils.
Too much oil will cause excessive smoking and spark plug fouling.
Too little oil will cause engine damage or premature wear.
CAUTION
CAUTION CAUTION
CAUTION
Below 0 ºC do not use 100% synthetic oil.
To prepare the mixture, first pour oil and half of the gasoline used into a container and stir the mixture thor-
oughly. Then add the rest of the gasoline and stir the mixture well.
NOTE
NOTE NOTE
NOTE
At low temperature, oil will not easily mix with gasoline. Take
time to ensure a well-blended mixture.
The lubrication quality of this mixture deteriorates rapidly; use
a fresh mixture for each day of operation.
Fuel
Page 9
1. Make sure the motorcycle is in the neutral position.
2. Turn the gasoline cock (A) clockwise to the "ON" position.
3. If the engine is cold, pull up the choke trigger (B).
NOTE
NOTE NOTE
NOTE
- When the engine is already warm or on hot days, open
the throttle instead of using the choke knob.
- If the engine is flooded, kick with the throttle fully open.
- If the clutch lever is pulled, the motorcycle can be
started while in any gear.
4. Start the motorcycle with kick-start pedal (C) or push the
start button ( D).
5. Even after the engine starts, keep the choke knob pulled
up.
Stopping the engine
Stopping the engineStopping the engine
Stopping the engine
1. Shift the transmission into neutral.
2. After racing the engine slightly, close the throttle com-
pletely and depress the engine stop button (E).
Basic Operating Instructions
Ce manuel convient aux modèles suivants
1
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