Chery QQ6 Manuel utilisateur

ServiceManualFor

CHERYQQ6

(BodyAccessories and Dimensions)

AfterSales ServiceDepartmentofChery

AutomobileSalesCo., Ltd

TABLE OFCONTENTS

Chapter1 EngineHoodandLuggageCompartment........................................................................8

I. RemovalofEngineHood......................................................................................................8

1. Preparation....................................................................................................................8

2. Precautions....................................................................................................................8

3. Disassembly/Reassemblyofenginehoodaccessories..................................................8

3.1. RemovalStep.....................................................................................................8

3.2. InstallationStep..................................................................................................8

Disassemblyandadjustmentoftheenginehoodassy.......................................................9

Disassemblyandassemblyofairintakegrilleassy..........................................................9

5.1. RemovalStep.....................................................................................................9

5.2. InstallationStep..................................................................................................9

Adjustmentandassemblyoftheenginehoodlock.........................................................10

6.1. RemovalStep...................................................................................................10

6.2. Installationofenginehoodlock.......................................................................10

7. Removalofhood lockcontrolcable...........................................................................10

7.1. RemovalStep...................................................................................................10

7.2. InstallationStep................................................................................................12

II. Disassembly/Reassemblyofrearbootlid..........................................................................12

1. Preparation..................................................................................................................12

2. RemovalofTrunkLidOrnamentPlate.......................................................................12

2.1. RemovalStep...................................................................................................12

2.2. InstallationStep................................................................................................12

3. Installationofluggagebootlock.................................................................................12

3.1. RemovalStep...................................................................................................12

3.2. InstallationStep................................................................................................13

4. Removaloflicenseplatelamp....................................................................................13

4.1. RemovalStep...................................................................................................13

4.2. InstallationStep................................................................................................14

Chapter2 Disassembly/ReassemblyofInteriorDecorations.......................................................15

I. Disassembly/ReassemblyofSeatBelt.................................................................................15

1. Preparation..................................................................................................................15

2. Precautions..................................................................................................................15

3. RemovalStep(Driver sseatbelt istakenasanexample)..........................................15

4. InstallationStep...........................................................................................................17

II. Disassembly/ReassemblyofSeat.......................................................................................18

1. Frontpassengerseatremovalstep..............................................................................18

2. Rearpassengerseatremovalstep................................................................................18

3. InstallationStep...........................................................................................................20

III. Disassembly/ReassemblyofConsole...............................................................................20

1. RemovalStep..............................................................................................................20

2. InstallationStep...........................................................................................................21

IV. Disassembly/ReassemblyofCarpet..................................................................................22

1. RemovalStep..............................................................................................................22

2. InstallationStep...........................................................................................................22

V. RemovalofCushionPad....................................................................................................23

1. RemovalStep..............................................................................................................23

2. InstallationStep...........................................................................................................24

Chapter3 RemovalandMaintenanceofDoor.............................................................................25

I. Disassembly/ReassemblyandMaitenanceofFrontDoor...................................................25

1. SystemCompositionDiagram....................................................................................25

2. Preparation..................................................................................................................26

3. Precautions..................................................................................................................26

4. Disassembly/ReassemblyStep....................................................................................26

5. InstallationandAdjustmentStep................................................................................33

II. Disassembly/ReassemblyandMaintenance ofRearDoor.................................................34

1. Preparation..................................................................................................................34

2. Precautions..................................................................................................................34

3. RemovalStep..............................................................................................................34

4. InstallationandAdjustmentStep................................................................................40

Chapter4 Disassembly/ReassemblyandMaintenance ofFront/RearBumper............................41

Disassembly/ReassemblyandMaintenance ofFrontBumper................................................41

1. SystemCompositionDiagram....................................................................................41

2. Preparation..................................................................................................................41

3. Precautions..................................................................................................................41

4. RemovalStep..............................................................................................................42

5. InstallationandMaintenance......................................................................................44

Disassembly/ReassemblyandMaintenance ofRearBumper.................................................45

1. SystemCompositionDiagram....................................................................................45

2. Preparation..................................................................................................................45

3. Precautions..................................................................................................................45

4. RemovalStep..............................................................................................................46

5. InstallationStep...........................................................................................................47

Chapter5 Disassembly/ReassemblyandMaintenance ofHeadlampandFogLamp..................48

1. SystemCompositionDiagram....................................................................................48

2. Preparation..................................................................................................................49

3. Precautions..................................................................................................................49

4. RemovalStepofHeadlamp........................................................................................49

5. RemovalofFogLamp................................................................................................52

6. InstallationandAdjustmentofHeadlamp...................................................................53

6.1. headlamp InstallationStep...............................................................................53

6.2. Introductiontoheadlamp function...................................................................53

6.2.1. Frontview.............................................................................................53

6.2.2. Backview..............................................................................................53

6.3. Adjustmentofheadlamp light..........................................................................53

7. Tail LampRemovalStep.............................................................................................55

Chapter6 Disassembly/ReassemblyofCeiling...........................................................................56

1. Preparation..........................................................................................................................56

2. Precautions..........................................................................................................................56

3. Disassembly/ReassemblyofSunVisor...............................................................................56

3.1. RemovalStep...........................................................................................................56

3.2. InstallationStep........................................................................................................56

4. Disassembly/ReassemblyofRoofHand-Hold....................................................................57

4.1. RemovalStep...........................................................................................................57

4.2. InstallationStep........................................................................................................57

5. Disassembly/ReassemblyofFrontCeilingLamp...............................................................57

5.1. RemovalStep...........................................................................................................57

5.2. InstallationStep........................................................................................................58

6. Disassembly/ReassemblyofAPillarTrim..........................................................................58

6.1. RemovalStep...........................................................................................................58

6.2. InstallationStep........................................................................................................58

7. Disassembly/ReassemblyofBPillarTrim.........................................................................58

7.1. RemovalStep...........................................................................................................58

7.2. InstallationStep........................................................................................................59

8. Disassembly/ReassemblyofCPillarTrim.........................................................................59

8.1. RemovalStep...........................................................................................................59

8.2. InstallationStep........................................................................................................59

9. Disassembly/ReassemblyofCeiling...................................................................................59

9.1. RemovalStep...........................................................................................................59

9.2. InstallationStep........................................................................................................60

Chapter7 Disassembly/ReassemblyofInstrumentPanel............................................................61

I. RemovalofInstrumentPanelAccessories..........................................................................61

1. Preparation..................................................................................................................61

2. Disassembly/ReassemblyofCentralConsolePanel,AudioUnit,EmergencySwitch,

A/CControlSwitch,Ashtray..........................................................................................61

2.1. RemovalStep...................................................................................................61

2.2. InstallationStep................................................................................................62

3. Disassembly/ReassemblyofFrontAshtray................................................................62

3.1. RemovalStep...................................................................................................62

3.2. InstallationStep................................................................................................63

4. Disassembly/ReassemblyofGloveCase....................................................................63

4.1. RemovalStep...................................................................................................63

4.2. InstallationStep................................................................................................63

5. combination instrumentDisassembly/Reassemblyof..............................................63

5.1. RemovalStep...................................................................................................63

5.2. InstallationStep................................................................................................64

6. Disassembly/ReassemblyofCombination Switch,WiperSwitch,IgnitionSwitch,

Heliax Cable...................................................................................................................64

II.RemovalofInstrumentPanel..........................................................................................65

1. Disassembly/ReassemblyofInstrumentPanel........................................................65

1.1. RemovalStep...................................................................................................65

1.2. InstallationStep................................................................................................67

2. RemovalofInstrumentPanelcross beam.............................................................68

2.1. RemovalStep...................................................................................................68

2.2. InstallationStep................................................................................................70

Chapter8 AirConditioning(A/C)System..................................................................................71

I. SystemComposition............................................................................................................71

II. RemovalofEvaporatorAssy..............................................................................................71

1. Preparation..................................................................................................................71

2. Disassembly/ReassemblyStep....................................................................................71

3. InstallationofEvaporatorAssy...................................................................................73

4. Disassembly/ReassemblyofEvaporatorInterior........................................................73

4.1. RemovalStep...................................................................................................73

4.2. InstallationStep................................................................................................78

III. Troubleshooting................................................................................................................78

Chapter9 BodyDimension..........................................................................................................80

I. ChassisControlPoint..........................................................................................................80

II. BodyAssemblyDimension................................................................................................83

1. FrontView..................................................................................................................83

2. RearView....................................................................................................................86

3. LeftView....................................................................................................................90

4. Top View...................................................................................................................104

III. DimensionofEngineCompartment...............................................................................110

WindscreenDimension.........................................................................................................111

V. DimensionofOpeningofEachPart.................................................................................112

Chapter10 WireHarness...........................................................................................................113

Section1 BatteryNegativeElectrodeHarness..................................................................113

I. SchematicDiagramofHarness.................................................................................113

II. MainConnectorsDescription...................................................................................113

III. Disassembly/ReassemblyofBatteryHarness.........................................................113

(I). Preparation......................................................................................................113

(II). Precautions.....................................................................................................113

(III). RemovalProcedure......................................................................................113

Section2 EngineCompartmentHarness.........................................................................115

I. SchematicDiagramofHarness.................................................................................115

II. MainConnectorsDescription...................................................................................116

III.Disassembly/ReassemblyofEngineCompartmentHarness................................117

(I). Preparation......................................................................................................117

(II). Precautions:...................................................................................................117

(III). RemovalProcedure......................................................................................117

Section3 ElectronicInjectorHarness................................................................................125

I. SchematicDiagramofHarness.................................................................................125

II. MainConnectorsDescription...................................................................................126

III. Disassembly/ReassemblyofEngineHarness.........................................................127

(I). Preparation......................................................................................................127

(II). Precautions.....................................................................................................127

(III). RemovalProcedure......................................................................................127

Section4 InteriorHarness................................................................................................133

I. SchematicDiagramofHarness.................................................................................133

II. MainConnectorsDescription...................................................................................134

III. Disassembly/ReassemblyofInteriorFloorHarness...............................................135

(I). Preparation......................................................................................................135

(II). Precautions.....................................................................................................135

(III). RemovalProcedure......................................................................................135

Section5 InstrumentHarness Assy..................................................................................142

I. SchematicDiagramofHarness.................................................................................142

II. DefinitionofMainConnectors.................................................................................143

III.Disassembly/ReassemblyofInstrumentHarness................................................150

(I). Preparation......................................................................................................150

(II). Precautions.....................................................................................................150

(III). RemovalProcedure......................................................................................150

Section6 EvaporatorHarness............................................................................................152

I. SchematicDiagramofHarness.................................................................................152

II. DefinitionofMainConnectors.................................................................................152

III. Disassembly/ReassemblyofEvaporatorHarness...................................................153

(I). Preparation......................................................................................................153

(II). Precautions.....................................................................................................153

(III). RemovalProcedure......................................................................................153

Section7 FrontLeftDoorHarness....................................................................................155

I. SchematicDiagramofHarness.................................................................................155

II. MainConnectorsDescription...................................................................................156

III. Disassembly/ReassemblyofFrontLeftDoorInnerHarness..................................157

(I). Preparation......................................................................................................157

(), Precautions..................................................................................................157

(III). RemovalProcedure......................................................................................157

Section8 FrontRightDoorHarness..................................................................................159

I. SchematicDiagramofHarness.................................................................................159

II. MainConnectorsDescription...................................................................................160

III. Disassembly/ReassemblyofFrontRightDoorInnerHarness................................160

1. RemovalStep....................................................................................................160

2. InstallationStep.................................................................................................160

Section9 RearDoorHarness.............................................................................................161

I. SchematicDiagramofHarness.................................................................................161

II. MainConnectorsDescription...................................................................................162

III. Disassembly/ReassemblyofRearLeftDoorInnerHarness...................................163

(I). Preparation......................................................................................................163

(II). Precautions.....................................................................................................163

(III). RemovalProcedure......................................................................................163

IV. Disassembly/ReassemblyofRearRightDoorInnerHarness.................................164

Section10 BackDoorHarness..........................................................................................165

I. SchematicDiagramofHarness.................................................................................165

II. MainConnectorsDescription...................................................................................166

III. Disassembly/ReassemblyofBackDoorInnerHarness..........................................167

(I). Preparation......................................................................................................167

(II). Precautions.....................................................................................................167

(III). RemovalProcedure......................................................................................167

Section11 DefrosterHarness.............................................................................................170

I. SchematicDiagramofDefrosterPositiveHarness....................................................170

II. SchematicDiagramofDefrosterNegativeHarness.................................................170

III. MainConnectorsDescription.................................................................................170

IV. Disassembly/ReassemblyofRearDefrosterHarness.............................................171

(I). Preparation......................................................................................................171

(II). Precautions.....................................................................................................171

(III). RemovalProcedure......................................................................................171

Chapter1Engine HoodandLuggage Compartment

I. RemovalofEngineHood

1. Preparation

Tool: flatheadscrewdriver,pliers, wrench

2. Precautions

2.1. Duringtheremoval,paymoreattentionto

theapplicationofappropriatestrength.

Norudeoperation.

2.2. Duringtheremoval/reassemblyoftrim,

especiallypaymoreattentiontotheprotection

ofsurface ornamentssothatanyornamentmay

notbedamaged.

3.Disassembly/Reassemblyofengine

hoodaccessories

3.1. RemovalStep

3.1.1. Removetheclipfromtheheatinsulation

washers(19 pcsintotal)withaflathead

screwdriver,and detachtheheatshieldfromthe

enginecompartment.

3.1.2. Pull off thewashingliquidhose.

3.1.3. Detachtwowaterspraynozzleclipsfrom

thebottomofenginehood,pushthenozzle

fromthebottomofenginehood,and takeout

thenozzlefromtheoutside.

3.2. InstallationStep

Theinstallingstepsarereversetothosefor

removal.

4.Disassemblyandadjustmentofthe

enginehoodassy.

Preparationoftool(s):13# wrench

4.1. Takeofffouradjusting boltsfromengine

hood.Andremovetheenginehood.

Atthesametime,unscrewfouradjustingbolts

toadjustthefront/rearpositionand right/left

positionoftheenginehood.

4.2. Installationofenginehoodassy.:

Theinstallingstepsarereversetothosefor

removal.

Installationtorqueis30±1Nm

5.Disassemblyand assemblyofair

intakegrilleassy.

Preparationoftool(s):cross screwdriver,socket

wrench

5.1. RemovalStep

5.1.1. Opentheenginehood byhand.

5.1.2. Useacross screwdrivertoremovethefix

screwfromtheintakegrille.

5.1.3. Utilizeasocketwrenchtoremovethe

fixing boltsfromtheintakegrille.

5.1.4. Detachtheintakegrille.

5.2.InstallationStep

Theinstallingstepsarereversetothosefor

removal.

Installationtorqueis5±1Nm

6.Adjustmentandassemblyofthe

enginehoodlock

Preparationoftool(s):10# wrench

6.1. RemovalStep

6.1.1. Unscrewthreecenteringboltsfromthe

enginehood,andthenremovetheenginehood

lock.

Alsounscrewthesethree boltstoadjustthe

positionofenginehoodlock.

Torque:9±1 Nm

6.1.2. Removethelockcableoffrontengine

hood fromenginehood lockassy.

6.2. Installationofenginehoodlock

Theinstallingstepsarereversetothosefor

removal.

Installationtorqueis9±1Nm

7. Removalofhoodlockcontrolcable

Preparationoftool(s):8# wrench,10# wrench,

flatheadscrewdriver

7.1. RemovalStep

7.1.1. Opentheenginehoodinsidethedriver s

cab, and removetwofixingboltsfromthe

handle.

Installationtorqueis9±1Nm

7.1.2. Removethefronthoodcablefromthe

hood.

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