Cembre B54N-YD6 Manuel utilisateur

This manual is the property of

Cembre

any reproduction is forbidden without written permission.

cod. 6261349

Cembre Ltd.

Dunton Park

Kingsbury Road, Curdworth - Sutton Coldfield

West Midlands B76 9EB (Great Britain)

Tel.: 01675 470440 - Fax: 01675 470220

E-mail: [email protected]

www.cembre.co.uk

Cembre S.p.A.

Via Serenissima, 9

25135 Brescia (Italia)

Telefono: 030 36921

Telefax: 030 3365766

E-mail: [email protected]

www.cembre.it

Cembre S.a.r.l.

22 Avenue Ferdinand de Lesseps

91420 Morangis (France)

Tél.: 01 60 49 11 90 - Fax: 01 60 49 29 10

B.P. 37 - 91421 Morangis Cédex

E-mail: [email protected]

www.cembre.fr

Cembre España S.L.

Calle Verano, 6 y 8 - P.I. Las Monjas

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Telefax: 91 4852581

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Cembre AS

Fossnes Senter

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Cembre Inc.

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Tel.: (732) 225-7415 - Fax: (732) 225-7414

E-mail: [email protected]

www.cembreinc.com

www.cembre.com

13 M 160 U

B54N-YD6

B54N-YD6-8

B54N-YK

BATTERY OPERATED

HYDRAULIC CRIMPING TOOL

OPERATION AND MAINTENANCE

MANUAL

ENGLISH

13 M 160

Certiﬁed Environmental

Management System Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

Before using the tool, carefully read the instructions in this manual.

When operating the tool, keep hands away from the danger zone.

Do not short circuit the batteries.

Always recycle the batteries.

Do not discard batteries into domestic refuse or waste disposal.

Li-ion

See page 9.



WARNING

Do not expose battery to water or rain.

Do not destroy battery by ﬁre.

CDK jaw

CDD6-8 jaw

236

CDD6 jaw

Item DESCRIPTION

2REVOCREBBUR1136000603600060360006 2NIPRENIATEREID2220006622000662200066 2GNIRPS3404025640402564040256 1GNIRPS4036025603602560360256 2TUNKCOLOTUA3M5171081617108161710816 2NIPCITSALE21x3Ø6580067658006765800676 2RENIATEREID77000426--

CDD6 CDD6-8 CDK

QtyCode N°

TABLE 3 (JAW)

B54N-YD6

with D3 groove to accept

all "W" style crimping dies

+ "BG" ﬁxed groove

B54N-YD6-8

with D3 groove to accept

all "W" style crimping dies

+ "O" ﬁxed groove

B54N-YK

with groove to accept all "O"

style Kearny crimping dies.

Adapter to accept all "W"

style crimping dies available

as an accessory

4N-YD

D3 groove to accept

G" ﬁxed groove

4N-YD6-

D3 groove to acce

" ﬁxed groove

4N-Y

apter to accept all "W

dies availabl

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

1. GENERAL CHARACTERISTICS

B54N-YD6

suitable for installing electrical compression connectors

for conductors up to 150 mm2(300 MCM)

54 (6)

340 (4,900)

470 x 119 x 79 (18.5 x 4.7 x 3.1)

3,2 (7)

18 / 3.0 Li-Ion

120 / 50-60

AGIP ARNICA 22 or

ESSO INVAROL EP22

or equivalent.

the tool is equipped with a maximum pressure valve.

Application range:

Crimping force kN (sh ton):

Rated operating pressure bar (psi):

Dimensions

LxWxH

mm (inches):

Weight with battery kg (lbs):

Motor Volt DC:

Battery (

Makita

BL1830) Volt / Ah:

Battery charger supply Volt / Hz:

Recommended oil:

Safety:

Types of jaw supplied:

(see table A page 9 for compatibility)

Acoustic Noise (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

Tests carried out in compliance with the indications contained in UNI EN ISO 3744 and UNI EN ISO 11202

– The weighted continuous acoustic pressure level equivalent

A at the work place LpA is equal to ..............................................................................72.9 dB (A)

– The maximum value of the weighted acoustic displacement

pressure C at the work place LpCPeak is ......................................................................< 130 dB (C)

– The acoustic power level emitted by the machine

LWA is equal to ............................................................................................................. 77.8 dB (A)

Risks due to vibration (Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Tests carried out in compliance with the indications contained in UNI 5349-1/2 and UNI EN 28662

part 1st Standards, and under operating conditions much more severe than those normally found,

certify that the weighted root mean square in frequency of the acceleration the upper limbs

are exposed to for each biodynamic reference axis does not exceed 2.5 m/sec2.

TOOL TYPE: B54N-YD6-8

CDD 6

with D3 groove

to accept all "W"

style crimping

dies + "BG" ﬁxed

groove

B54N-YK

CDK

with groove to ac-

cept all "O"

style Kearny

crimping dies

CDD 6-8

with D3 groove

to accept all "W"

style crimping

dies + "O" ﬁxed

groove

250

400

300

100

220

500

TIGHTENING TORQUE

COUPLE DE SERRAGE

DREHMOMENT

PAR DE TORSION

COPPIA DI SERRAGGIO

8 Nm (5.9 lbf ft)



210

220

TABLE 2 (ITEM 10)



350

310

360

600

320

2. INSTRUCTIONS FOR USE

The tool is equipped with automatic return of the dies once the crimping operation is com-

pleted.

The interchangeable crimping jaws have thermoplastic rubber covers on outside edges.

Residual battery capacity level is automatically displayed after every cycle.

The part reference “B54...” includes the following:

– Basic tool complete with battery

– Spare battery

– Battery charger

– Canvas bag.

2.1) Preparation

With the tool in the rest position (the ram fully retracted) proceed as follows:

– Select the appropriate groove or die set for the connector to be crimped.

– Insert the dies into the jaws of the tool (see § 2.8).

– Insert the conductor into the connector.

2.2) Die advancement (Ref. to Fig. 1)

Grip the tool ﬁrmly and comfortably.

– Position the connector in the die groove

and ensure the correct location of the

crimp.

– Press operating button (3) to activate

the motor-pump group for the advance-

ment of the ram. To halt the advance-

ment, release the operating button and

the motor will cut out.

Make sure the dies are exactly po-

sitioned on the desired crimp point

otherwise re-open dies following in-

structions as per § 2.5 and reposition

the connector.

FIG. 1

)

2.3) Compression

Insert the conductor in the connector and press the operating button (3): the ram will gradually

move forward until the two dies touch. It is recommended to keep operating until the maxi-

mum pressure valve is activated and a "click" is heard, after which the dies will automatically

re-open until the ram is fully retracted. It is always possible to interrupt automatic retraction

of the ram by a short push on the operating button (3).

2.4) Head rotation

For ease of operation the tool head can rotate through 180°, allowing the operator to work in

the most comfortable position.

Warning: do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.5) Release of dies (Ref. to Fig. 1)

Press the pressure release button (8), the ram will retract and open the dies.

2.6) Battery status (Ref. to Fig. 2)

Inserting the battery into the tool or releasing

the operating button causes the residual bat-

tery capacity to be automatically displayed for 5

seconds on the indicator.

The number of LEDs illuminated indicates the

residual capacity.

6 LEDs illuminated: fully charged

3 LEDs illuminated: 50 % capacity

1 LED illuminated: minimum charge

2.7) Insertion/replacement of battery

To insert the battery, slide it into its seat until it

locks (Ref. to Fig. 3).

To replace an exhausted battery, press the, button

and slide it forward.

FIG. 3

FIG. 2

until it

, button

&RGH1 '(6&5,37,21 4W\,WHP

   635,1* 

   %$// 

   7,( 

   '6&+1255:$6+(



   0[6&5(: 

   /(9(5635,1* 

   0[6&5(: 

   25,1* 

   25,1* 

   &8:$6+(5 

   %2'



   5(/($6(*5283 

    635,1* 

    635,1**8,'( 

    6&5(



    '6&+1255:$6+(



    635,1*683325



   5(6(592,5&$3  

   &203/(7(/(9(5683325



   &203/(7(0(0%5$1(  

   &203/(7(68&7,216&5(



  &203/(7(-$:683325



   683325



   52// 

   3,152// 

   -$:6683325



   635,1* 

   5$0*8,'(5,1* 

   3,1*5,3 

   -$:/2&.,1*3,1 

   &,5&/,3 

   0[6&5(: 

   5$05(7851635,1* 

   635,1* 

   &</,1'5,&$/3,1 

   0[6&5(: 

TABLE 2 (ITEM 10 IN TABLE 1)

&RGH1 '(6&5,37,21

   58%%(5*5,3 

  $&78$7,1*0(&+$1,&$/*528



   +286,1* 

   *($5 

   ;&</,1'5,&$/3,1 

   0[6&5(: 

   6&+1255:$6+(



   %$// 

   *($5 

   %($5,1* 

   :$6+(



   :$6+(



   &</,1'5,&$/3,1 

   63$&(



   &203/(7(',6&  

   ',6& 

   %$//6683325



   &,5&/,3 

   :$6+(



   &203/(7(&$0  

   &203/(7(02725  

  &203/(7(+<'5$8/,&*528



   5$0 

   6($/ 

   0(0%5$1(5,1* 

   2,/5(6(592,



   9$/9(3,6721 

   *58%6&5(



   9$/9(635,1* 

   3803,1*5$0 

   9$/9(52' 

   635,1*683325



   7(6735(6685(&$



   :$6+(



   6(77,1*9$/9(/2&.18



   35(6685(5(/($6(/(9(



   3803,1*5$05(7851635,1* 

   %$// 

   635,1* 

   *58%6&5(



4W\,WHP

2.8) Crimping die assembles

2.8.1) Use of ”W” style crimping dies (B54N-YD6, B54N-YD6-8 tools)

– Press pins (2) and insert “W” dies into their seats (see Fig. 4A).

– To disassemble them simply press the pins and slip them from the jaws.

2.8.2) Use of ”O” style Kearney crimping dies (B54N-YK tool)

– Insert “O” dies into their seats, the two dies will be held by the retainers (7) (see Fig. 4B).

– To disassemble them simply slip them from the jaws.

Note: it is possible to use “W” style crimping dies with B54N-YK by means of the AU55-B

adapter, available as an accessory.

 ITIS RECOMMENDED TO USE THE TOOL ONLY WITH DIES INSERTED.

"W" style crimping dies "O" style crimping dies

FIG. 4A

B54N-YD6, B54N-YD6-8 tools

FIG. 4B

B54N-YK tool

2.9) Jaw replacement

Each tool is supplied with relevant jaws (see § 1). Jaws

can also be supplied separately, for replacement pro-

ceed as follows:

–Push and turn clockwise the locking pin (9) so that

the jaws are released.

– Slide the jaws out of the top of the tool and insert the

new ones (see Fig. 5).

– Fully insert the locking pin (9) into the tool and lock it

by turning clockwise until the red lines are aligned.

red lines

FIG. 5

3. WARNING

Before starting work on electrical equipment, please ensure that either there are no live parts

in the immediate working area or that precautions are taken for working near live parts in

accordance with EN50110-1.

 DONOT USE THIS TOOL ON OR NEAR ENERGISED CONDUCTORS WITHOUT PROPER

PERSONAL PROTECTIVE EQUIPMENT. FAILURE TO OBSERVE THIS WARNING COULD

RESULT IN SEVERE INJURY OR DEATH.

 THE TOOL IS UNSUITABLE FOR CONTINUOUS USE AND SHOULD BE ALLOWED TO COOL

DOWN FOLLOWING UNINTERRUPTED, SUCCESSIVE CRIMPING OPERATIONS; FOR INSTANCE,

HAVING EXHAUSTED AFULLY CHARGED BATTERY IN ONE SESSION, DELAY BATTERY

REPLACEMENT FOR AFEW MINUTES.

OBSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER

SUPPLY.

 PROTECT THE TOOL FROM RAIN AND MOISTURE. WATER WILL DAMAGE THE TOOL AND

BATTERY. ELECTRO-HYDRAULIC TOOLS SHOULD NOT BE OPERATED IN POURING RAIN

OR UNDER WATER



ETHI

RNEAR ENER

WITH

TPR

PER

PERSONAL PROTECTIVE E

UIPMENT. FAILURE TO OBSERVE THIS WARNING COULD

ULT IN

EVERE INJURY

RDEATH.



HE T

ITABLE F

NTIN

UOUS

EAND

LD BE ALL

WED T

COO

DOWN FOLLOWING UNINTERRUPTED

SUCCESSIVE CRIMPING OPERATIONS

;

FOR INSTANCE

HAVING EXHAU

TED AFULLY

HARGED BATTERY IN

DELAY BATTERY

REPLA

EMENT F

RAFEW MINUTE

BSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER

PPLY.



TTHE T

LFR

MRAIN AND M

ISTURE. WATER WILL DAMA

ETHE T

LAND

BATTERY. ELE

-HYDRA

LD N

TBE

PERATED IN P

RIN

RAIN

NDER WATE

Serial number of tool

TABLE 1

3.1) Using the battery charger

Carefully follow the instructions in the battery charger manual.

3.2) General information on how to use batteries

In order to maximise battery life, please follow these rules:

– Use the battery until the automatic residual energy display still has 1-2 LEDs showing: this

means the battery is almost completely discharged and no loss in the life of the battery has

been caused.

– Be particularly careful when charging a new battery the ﬁrst 2-3 times in order to be certain

of maximising the available energy level.

– Allow the battery to cool down to ambient temperature prior to recharging.

– Rest the battery charger for at least 15 minutes between charges.

4. MAINTENANCE

The tool is robust, completely sealed and requires very little daily maintenance.

Compliance with the following points should help to maintain the optimum performance of

the tool:

4.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any

residue, especially close to moveable parts.

4.2) Storage

When not in use, the tool and accesories should be stored and transported in the relevant

canvas bag to prevent damage.

stored and tran

SER INFORMATION in accordance with “Directives 2002/95/EC and

2002/96/EC regarding the reduction of hazardous substances in elec-

trical and electronic equipment, including the disposal of waste”.

he 'Not in the bin' symbol above when shown on equipment or packaging

means that the equipment must, at the end of its life, be disposed of sepa-

rately from other waste.

The separate waste collection of such equipment is organised and man-

aged by the manufacturer.

Users wishing to dispose of such equipment must contact the manufacturer

and follow the prescribed guidelines for its separate collection.

Appropriate waste separation, collection, environmentally compatible treat-

ment and disposal is intended to reduce harmful environmental effects and

promote the reuse and recycling of materials contained in the equipment.

Unlawful disposal of such equipment will be subject to the application of

administrative sanctions provided by current legislation.

- Following information applies in member states of the European Union:

INTERCHANGEABLE CRIMPING JAWS

JAW TYPE GROOVES CRIMPING DIE COMPATIBILITY

CDD6

“D3” TO ACCEPT ALL “W” STYLE

CRIMPING DIES + “BG” FIXED

GROOVE

FCI Burndy W, X Series

Greenlee KD6 Series

Ilsco ND Series

CDD6-8

“D3” TO ACCEPT ALL “W” STYLE

CRIMPING DIES + “O” FIXED

GROOVE

Huskie HT-58 Series

Panduit CD-2001 series

CDK

GROOVE TO ACCEPT ALL “O”

STYLE KEARNEY CRIMPING DIES

AU55-B ADAPTER TO ACCEPT

ALL “W” STYLE CRIMPING DIES

AVAILABLE AS AN ACCESSORY

FCI Burndy W, X Series

Greenlee KD6 Series

Ilsco ND Series

Huskie HT-58 Series

Panduit CD-2001 Series

Kearney O Series

Blackburn 6 tons

TABLE A

The guarantee is void if parts used are not

Cembre

original spares.

When ordering spare parts always specify the following:

- code number of item

- name of item

- type of tool

- serial number of tool

TABLE 1

SPARE PARTS LIST

Code N° DESCRIPTION

6000577 1 RIGHT + LEFT SHELL 1

8502002 2 BL1830 BATTERY 1

6000217 3 OPERATING BUTTON 1

6000584 4 PROTECTION 1

6000591 5 ROD 1

6000593 6 SPRING 1

6000203 7 CONTACT SUPPORT 1

6000218 8 PRESSURE RELEASE BUTTON 1

6000582 9 BUTTON REINFORCEMENT 1

6000200 10 MECHANICAL GROUP (see table 2) 1

6000202 11 COMPLETE ELECTRICAL CIRCUIT 1

6900650 12 3,5X16 SCREW 8

6000589 13 WRIST STRAP 1

6506654 15 RIGHT + LEFT ADAPTOR 1

6232675 16 TG.0918 LABEL 1

6232500 17 TG.0704 LABEL 1

6232676 18 TG.0919 LABEL 2

6232654 45 TG.0891 LABEL 1

QtyItem

5. RETURN TO

Cembre

FOR OVERHAUL

In the case of a breakdown contact our Area Agent who will advise you on the problem

and give you the necessary instructions on how to dispatch the tool to our nearest service

Centre; if possible, attach a copy of the Test Certiﬁcate supplied by

Cembre

together with

the tool or, if no other references are available, indicate the approximate purchase date and

the tool serial number.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Cembre Outils de sertissage

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Manuels Outils de sertissage populaires d'autres marques

Panduit

Panduit CT-1000 Guide de l'administrateur

JST

JST CS 10 Manuel utilisateur

molex

molex 63811-5100 Manuel utilisateur

Danfoss

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Tyco Electronics

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TE Connectivity

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molex

molex 63825-3000 Manuel utilisateur

Tyco Electronics

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CRH

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Emerson

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KIMBALL MIDWEST

KIMBALL MIDWEST 27-798 Mode d’emploi

Danfoss

Danfoss ET4350 Manuel utilisateur

Milwaukee

Milwaukee M18 Manuel utilisateur

HOGERT

HOGERT HT1P169 Manuel utilisateur

Textron

Textron ESG105L Manuel utilisateur

Tyco Electronics

Tyco Electronics 90035-3 Manuel utilisateur

Emerson

Emerson Klauke ES 20RMCCFB Manuel utilisateur

Continental Refrigerator

Continental Refrigerator PC150HD Manuel utilisateur