Cembre B1350-C Manuel utilisateur

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

OUTIL HYDRAULIQUE DE SERTISSAGE SUR BATTERIE

HYDRAULISCHES AKKU-PRESSWERKZEUG

HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍA

UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA

B1350-C B1350-CA B1350-CE B1350-CT

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

Certiﬁed Environmental

Management System Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

OPERATION AND MAINTENANCE MANUAL....................................5

NOTICE D’UTILISATION ET ENTRETIEN........................................... 13

BEDIENUNGSANLEITUNG................................................................... 21

MANUAL DE USO Y MANTENIMIENTO........................................... 29

MANUALE D’USO E MANUTENZIONE............................................. 37

14 M 021

FIG. / BILD 1 FIG. / BILD 2

FIG. / BILD 3

FIG. / BILD 4

FIG. / BILD 5

Connector

Connecteur

Kabelschuh

Conector

Connettore

Battery

Batterie

Akku

Batería

Batteria Die set - Matrices -

Presseinsätze - Matrici

~ 8 ÷ 10 mm

(0.3 - 0.4 in.)

1 + 3

LED WORKLIGHT / ECLAIRAGE PAR LED / LED ARBEITSLICHT / LUCES LED / ILLUMINAZIONE LED

C-HEAD / TETE C / C-KOPF / CABEZA C / TESTA A C

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO

/ PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN

DESBLOQUEO PRESIÓN / PULSANTE SBLOCCO PRESSIONE

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERYRELEASE/

DEBLOCAGEBATTERIE/AKKUENTRIEGELUNG /DESBLOQUEOBATERÍA

SBLOCCO BATTERIA

TOUCH BUTTON FOR MENU SELECTION / TOUCHE POUR SELECTIONNER LE MENU / MENÜ WAHL

TASTE / TECLA PARA SELECCIONAR EL MENÚ /

TASTO A SFIORAMENTO PER SELEZIONE MENU

ECRAN / DISPLAY

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING / ANILLO PARA

CORREA / ANELLO AGGANCIO TRACOLLA

FIG. / BILD 6

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– When operating the tool, keep hands away from the danger zone.

– Au cours du sertissage, tenir les mains éloignées de la zone de travail.

– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.

– Durante su utilización, mantenga las manos fuera de la zona de peligro.

– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

– Do not operate when dies are not in place.

– Insérer les matrices avant d'actionner l'outil.

– Nicht ohne Presseinsatzpaar betätigen.

– No poner en presión sin matrices.

– Non mandare in pressione l'utensile senza le matrici inserite.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into re or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht in das Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eet.

– Verbrauchte Akkus nicht in den Hausmüll werfen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2002/95/EC and 2002/96/EC), see page 46.

– Information pour les utilisateurs (Directives 2002/95/CE et 2002/96/CE) voir page 46.

– Information für den Benutzer (Richtlinien 2002/95/EG und 2002/96/EG) siehe Seite 46.

– Informe para los usuarios (Directivas 2002/95/CE y 2002/96/CE) vease página 46.

– Informazione agli utenti (Direttive 2002/95/CE e 2002/96/CE) vedere pagina 46.

Battery -Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

LpA

= weighted continuous acoustic pressure level equivalent.

LpCPeak

= maximum value of the weighted acoustic displacement pressure at the work place.

LWA

= acoustic power level emitted by the machine.

(2) (Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662

part 1st Standards, and under operating conditions much more severe than those normally found.

1. GENERAL CHARACTERISTICS

ENGLISH

B1350-C B1350-CE B1350-CT B1350-CA

Application range suitable for installing electrical compression connectors

on conductors up to 400 mm2(800 MCM).

Rated crimping force kN (USA ton) 132 (14.84)

Minimum crimping force kN (USA ton) 125,2 (14.07)

Minimum operating pressure

bar (psi) 692 (10037)

Dimensions (ref. to Fig. 7) mm (inches) 338x344x83 (13.3x13.5x3.3)

Weight with battery kg (lbs) 6,4 (14.1)

Motor Volt DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil AGIP ARNICA 32 or equivalents.

Operating speed twin speed operation and automatic switching from

a rapid advancing speed of the ram to a slower, more

powerful crimping speed.

Safety maximum pressure valve.

Rechargeable battery Volt / Ah / Wh 18 / 4.0 / 72

Type CB1840L (Li-Ion)

Weight kg (lbs) 0,66 (1.45)

Battery charger

ASC30-36

Input

type EU

27044000

27045000

AUS/NZ

27046000

USA/CAN

27047000

Volt / Hz 220 - 240 / 50 - 60 115 / 60

W85

Acoustic noise (1)

LpA dB (A)

LpCPeak dB (C) 94.5

LWA dB (A) 79

Vibration (2) m/s20.575 max.

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be

careful to maintain a balanced working position.

Before starting work on electrical equipment, please ensure that either

there are no live parts in the immediate working area or that precautions

are taken for working near live parts in accordance with EN50110-1.

Do not use this tool on or near energised conductors without proper

personal protective equipment. Failure to observe this warning could

result in severe injury or death.

The tool is unsuitable for continuous use and should be allowed to cool

down following uninterrupted, successive crimping operations; for instance,

having exhausted a fully charged battery in one session, delay battery

replacement for a few minutes.

Protect the tool from rain and moisture. Water will damage the tool and

battery. Electro-hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: Never pressurise the tool without inserting the dies, this could

cause damage to the head and the ram.

The part reference includes the following (Ref. to Fig. 8 page 45):

A- Hydraulic crimping tool.

B- Li-Ion rechargeable battery (2 pcs).

C- Battery charger (model depends on the tool version).

D- Shoulder strap.

E- Plastic carrying case.

2.1) Preparation

The tool can be easily carried using either the handle or the shoulder strap attached to

ring (10) (Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.8) and recharge

if necessary, following the instructions in the battery charger user

manual.

ENGLISH

terminal

connector

conductor

To replace the battery, remove it by pressing the release button (7) (Ref. to Fig. 1),

then insert the new battery, sliding it into the guides until it locks.

The display shows the operational parameters of the tool; to customise them proceed

as described in § 2.7.

Select the appropriate die set for the connector.

Insert one die into the upper seat of the tool head (Ref. to Fig. 2) until it is locked by

retaining pin (13), to ease the die insertion keep release pin (12) depressed.

Insert one die into the seat on the ram until it is locked by retaining pin (15).

Toeasethisoperation, operatethetool(see§2.2)toadvancetheram(11)8-10mm

(0.3 - 0.4 in.) and keep release pin (14) depressed.

Insert the conductor into the connector (Ref. to Fig. 3).

Position the connector between the dies and ensure the correct location of the

crimp (Ref. to Fig. 4).

NOTE: whenmorecompression

is required, proceed according

to the sequence and direction

indicated in the gure.

2.2) Die advancement

Press operating button (4) (Ref. to Fig. 4) to activate the motor-pump and advance

the lower die.

To halt the advancement, release operating button (4) and the motor will cut out.

Make sure the dies are exactly positioned on the desired crimp point otherwise

re-open dies following instructions as per § 2.4 and reposition the connector.

2.3) Compression

By keeping operating button (4) pressed, the motor continues to operate: the ram

will gradually move forward until the two dies touch.

The motor will stop automatically when the set pressure and the developed force

have been reached.

To perform proper compression, press and hold the operating button (4) until

the motor stops automatically.

ENGLISH

NOTE: To display the momentary force or pressure

duringtheworkcycle,selecttheappropriatedisplay

from the menu (Ref. to § 4). When the operating

buttonisreleasedbeforethemotor stopsautomati-

cally, the display will show the peak force (Fp) or the

peak pressure (Pp) reached at that instant.

To complete the work, press the operating button again until the motor stops automati-

cally; the display will show the maximum force or pressure reached followed by ‘OK’ to

conrm correct operation.

The display ‘ERROR’, combined with a beep and the LEDs

ashing, indicates an incorrect crimping procedure caused by

the work cycle being interrupted before the control

parameters (force/pressure) of the tool are reached.

This error appears when the pressure release button has been operated

and the tool has already reached a pressure ≥ 200 bar. In this case, repeat the

compression by pressing and holding the operating button until the motor stops

automatically.

2.4) Release of dies

By operating the pressure release button (5) (Ref. to Fig. 4), the ram will retract and open

the dies.

To take the dies o their guide, sliding them pushing the release pins (12 and 14)

(Ref. to Fig. 2).

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illuminated by two high luminosity

LED Worklights that switch o automatically at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 4.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator

to work in the most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of

various screens (Ref. to § 4); it only works when the display is on.

Wearingglovesorusingotherobjectsmayinhibittheoperationof

the button, therefore use a bare nger to apply only a light touch.

ERROR

Fm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

3 SEC.

ENGLISH

Do not apply pressure to or stab at the touch button, a light touch using a bare

ngerissucient. Thecommandpulseissentwhenthengerreleasesthebutton.

2.8) Battery status

The battery is equipped with LED indicators that indicate the remaining battery life at

any time by pressing the adjacent button (P) (Ref. to Fig. 5):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing : minimum charge, replace the battery.

With the battery inserted into the tool, the remai-

ning battery life can also be checked on the display,

via touch button selection (Ref. to § 4).

The screen shown alongside indicates that the battery

voltage has dropped below a minimum safety threshold;

under these conditions the tool will not start, and it is

necessary to recharge or replace the battery.

The approximate time to fully recharge a battery is about 80 minutes.

After each working cycle, and after the extraction of the battery from the

tool, an integrated battery cut-o device will operate after 70 s approx.

Then the LED nearest to button (P) will ash 5 times each 14 s approx. The battery will

be reactivated when it is reintroduced into the tool and the operating button is pressed.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compli-

ance with the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any

residue, especially close to pivots and moveable parts.

Do not use hydrocarbons to clean the rubber parts.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent

damage. The case, type VAL P36, is suitable for storing the tool, the accessories and up to

7 die sets and pre-prepared compression connectors.

VAL P36: Size 500x480x128 mm (19.7x18.9x5.0 inches). Weight 3,1 kg (6.8 lbs).

BATTERY Ï

max.

BATTERY BATTERY

min.

ENGLISH

4. DISPLAY

The OLED display switches on automatically when the operating or pressure release but-

tons are pressed, and o after 60 seconds of non-operation.

The display shows:

- The main operational parameters of the tool processed by the circuit board, such as

peak pressure or force reached.

- Information on the condition of the tool, such as the charge level, the battery tem-

perature and maintenance requirements.

- Any operational or procedural ERRORS.

Use the touch button (8) to navigate through the menu screens to manage INFORMA-

TION AND SELECTION:

4.1) INFORMATION SCREENS: display a pre determined parameter which will then

appear each time the tool is started and during the entire work cycle.

B1350

NR14AFBB2

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

Pm= 692 bar

Pp = 522.3 bar

1000

-12000

BATTERY

Pm= 10037 psi

Pp = 7575 psi

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN,

(screen as factory setting)

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Fm: Minimum set force, expressed in US tons.

Fp: Peak force reached, expressed in US tons.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

Cembre logo, tool model.

tool serial no.

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