Cascade 55K Manuel utilisateur

Installation

Instructions

cascadeW

corporation

For Technical Support . . . To Order Parts . . .

Call: 1-800-227-2233 Fax: 1-888-329-8207 Call: 1-888-227-2233 Fax: 1-888-329-0234

Internet: www.cascorp.com Internet: www.cascorp.com

Write: Cascade Corporation, PO Box 20187, Portland, OR 97294 Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505

K-Series Fork Positioner

Solenoid Control Kits

This sheet provides installation instructions and replacement

parts list for Cascade Solenoid Control Kits. The kits provide

two function operation using a single function hydraulic supply

and solenoid actuation to select the sideshift or fork position

functions. A Cable Reel and internal hose reeving or 6-N-1

Cable-Hose Reel is required to supply hydraulics and electric

signal to the solenoid.

FP0955.eps

Sideshifter Fork Positioner

Solenoid

Valve

NOTE: Kits are UL Classified (File No. AU3546) for safety in

Electric Battery (UL 583) and IC Engine (UL 558) Indust. Truck

type E, ES, G, GS,G/LP/ GS/LPS, LP, LPS, D and DS.

NOTE: UL Classified Kits require installation by qualified

personnel only without major disturbance, cutting, splicing or

soldering of factory installed wiring.

NOTE: To be UL Classified, these

kits must be used with a Cascade

UL Classified Power Supply.

Cascade Corp.

File No. AU3546

FP0783.eps

3Install the solenoid valve to the bracket. Tighten the

capscrews to a torque of 4 ft.-lbs. (5 Nm).

FP0958.eps

Component Installation

1Mount the guard to the sideshifter lower carriage bar.

Tighten the capscrews to a torque of 25 ft.-lbs. (35 Nm).

FP0959.eps

2Install the hoses to the valve fittings with the hose length

orientation shown. Tighten the hose ends with the natural

bend of the hoses upward. Install the diode to the solenoid

coil.

4Install the bracket to the guard. Tighten the capscrews to

a torque of 25 ft.-lbs. (35 Nm). 3

6Install the kit hoses. Route the hoses to prevent wear and

pinch points.

7Install supply hoses from the mast internal reeving fittings

to the sideshift cylinder supply fittings. Route the hoses to

prevent wear and pinch points.

FP0957.eps

FP0960.eps

7Mast reeving

fittings

FP0956.eps

5Remove any existing fittings from the sideshift cylinder

ports. Install the new supply manifold and fittings to the

sideshift cylinder ports. Do not remove the flow restrictor

washers from the cylinder ports.

Remove

existing

fittings

AC1212.eps

Control Handle Switch–

Use Control Knob Kit 6823292 (12V) OR 6823293 (24V-48V)

Low Profile Switch Kit 6818564 (12V) OR 6818622 (24V-48V)

Fuse

Unswitched

Truck

Fuse Block

Truck

Battery

8 Connect wires from the control handle switch and solenoid

valve terminals to the truck electrical system. The fuse

must be connected to an unswitched positive terminal. The

solenoid must be able to energize with the truck key in the

off position.

Operation

• Sideshift left and right several times.

• Engage the fork position function by pressing the solenoid

button. Open and close the forks several times.

• Check for operation in accordance with ANSI standards

shown below.

• Check for leaks at the fittings, valve and cylinders.

FP0870.eps

GA0010.eps

Hoist Up

Hoist Down Tilt Forward

Tilt Back

SIDESHIFT and

SOLENOID ACTIVATED

FORK POSITIONING

ASideshift Left – Forks Out (press button)

BSideshift Right – Forks In (press button)

Solenoid

Valve

Diode

WARNING: To reduce risk of fire, replace only

with the same type and ratings of fuse. The

fused power cable is polarity sensitive. The

positive wire must be connected to a positive

power source.

NOTE: UL Classified Kits require installation by qualified

personnel only without major disturbance, cutting, splicing or

soldering of factory installed wiring.

FP0961.eps

⁄

(

)

55K Solenoid Control Kit

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

6064496 55K Solenoid Control Kit–12V 10 1 6050411 Manifold ●

6064505 55K Solenoid Control Kit–24V 11 2 6050405 Hose, 22.0 in. (560 mm)

6064506 55K Solenoid Control Kit–36V 12 1 6050725 Hose, 15.75 in. (400 mm)

6064507 55K Solenoid Control Kit–48V 13 1 6050052 Hose, 20.0 in. (510 mm)

1 1 6052246 Guard 14 5 617915 Fitting, 4-4 ● ■

2 1 767611 Capscrew, M10 x 40 15 1 617917 Fitting, 4-4 ●

3 4 787373 Capscrew, M8 x 25 16 1 6008166 Solenoid Cartridge ■

4 1 6054448 Mounting Bar

1 6860494 Solenoid Coil–12V ■

1 6064490 Solenoid Valve Assembly–12V 1 6860576 Solenoid Coil–24V ■

1 6064502 Solenoid Valve Assembly–24V 1 6859258 Solenoid Coil–36V ■

1 6064503 Solenoid Valve Assembly–36V 1 6860663 Solenoid Coil–48V ■

1 6064504 Solenoid Valve Assembly–48V 18 1 6126457 Service Kit

6 2 768785 Capscrew 19 1 6052237 Valve Body ■

7 1 768991 Roll Pin, 5 x 10 mm ■20 2 665595 Decal

8 1 201671 Fitting ●21 1 669432 Diode

9 1 6050638 Fitting

●Included in Manifold Assembly 6050615

■Included in Solenoid Valve Assembly, Item 5

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

6068058 65K Solenoid Control Kit–12V 10 1 6050411 Manifold ●

6068209 65K Solenoid Control Kit–24V 11 2 6064656 Hose, 24.0 in. (610 mm)

6068210 65K Solenoid Control Kit–36V 12 1 6050052 Hose, 20.0 in. (510 mm)

6068211 65K Solenoid Control Kit–48V 13 1 6064643 Hose, 27.0 in. (685 mm)

1 1 6052246 Guard 14 5 617915 Fitting, 4-4 ● ■

2 1 767611 Capscrew, M10 x 40 15 1 617917 Fitting, 4-4 ●

3 4 787373 Capscrew, M8 x 25 16 1 6008166 Solenoid Cartridge ■

4 1 6054448 Mounting Bar

1 6860494 Solenoid Coil–12V ■

1 6064490 Solenoid Valve Assembly–12V 1 6860576 Solenoid Coil–24V ■

1 6064502 Solenoid Valve Assembly–24V 1 6859258 Solenoid Coil–36V ■

1 6064503 Solenoid Valve Assembly–36V 1 6860663 Solenoid Coil–48V ■

1 6064504 Solenoid Valve Assembly–48V 18 1 6126457 Service Kit

6 2 768785 Capscrew 19 1 6052237 Valve Body ■

7 1 768991 Roll Pin, 5 x 10 mm ■20 2 665595 Decal

8 1 201671 Fitting ●21 1 669432 Diode

9 1 6050638 Fitting

●Included in Manifold Assembly 6050615

■Included in Solenoid Valve Assembly, Item 5

FP1139.eps

⁄

(

)

65K Solenoid Control Kit

FP1657.eps

⁄

(

)

100K Solenoid Control Kit

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

6074873 100K Solenoid Control Kit–12V 10 1 6050411 Manifold ●

6074945 100K Solenoid Control Kit–24V 11 1 6064643 Hose, 27.0 in. (686 mm)

6074947 100K Solenoid Control Kit–36V 12 1 6050052 Hose, 20.0 in. (510 mm)

6074948 100K Solenoid Control Kit–48V 13 2 6064656 Hose, 24.0 in. (610 mm)

1 1 6076117 Guard 14 5 617915 Fitting, 4-4 ● ■

2 1 768814 Capscrew, M10 x 60 15 1 617917 Fitting, 4-4 ●

3 4 787373 Capscrew, M8 x 25 16 1 6008166 Solenoid Cartridge ■

4 1 6076112 Mounting Bar

1 6860494 Solenoid Coil–12V ■

1 6064490 Solenoid Valve Assembly–12V 1 6860576 Solenoid Coil–24V ■

1 6064502 Solenoid Valve Assembly–24V 1 6859258 Solenoid Coil–36V ■

1 6064503 Solenoid Valve Assembly–36V 1 6860663 Solenoid Coil–48V ■

1 6064504 Solenoid Valve Assembly–48V 18 1 6126457 Service Kit

6 2 768785 Capscrew 19 1 6052237 Valve Body ■

7 1 768991 Roll Pin, 5 x 10 mm ■20 2 665595 Decal

8 1 201671 Fitting, 6-6 ●21 1 669432 Diode

9 1 6050638 Fitting, 6-4 22 1 787383 Washer, M10

●Included in Manifold Assembly 6050615

■Included in Solenoid Valve Assembly, Item 5

FP1718.eps

(

120K, 150K & 165K Solenoid Control Kit

REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

6805088 Solenoid Control Kit–12V 9 1 6050638 Fitting ● ■

6805091 Solenoid Control Kit–24V 10 1 617917 Fitting, 4-4 ●

6805092 Solenoid Control Kit–36V 11 1 6805079 Hose, 34.0 in. (870 mm)

6805093 Solenoid Control Kit–48V 12 1 6050052 Hose, 20.0 in. (510 mm)

1 1 6090116 Guard 13 2 6805080 Hose, 31.0 in. (795 mm)

2 1 6054448 Mounting Bar 14 1 669432 Diode

3 6 787372 Capscrew, M8 x 25 15 1 6008166 Solenoid Cartridge ■

1 6064490 Solenoid Valve Assembly–12V

1 6860494 Solenoid Coil–12V ■

1 6064502 Solenoid Valve Assembly–24V 1 6860576 Solenoid Coil–24V ■

1 6064503 Solenoid Valve Assembly–36V 1 6859258 Solenoid Coil–36V ■

1 6064504 Solenoid Valve Assembly–48V 1 6860663 Solenoid Coil–48V ■

5 1 768991 Roll Pin, 5 x 10 mm ■17 1 6126457 Service Kit

6 2 768785 Capscrew 18 1 6052237 Valve Body ■

7 1 6050411 Manifold ●19 2 665595 Decal

8 1 201671 Fitting ●

●Included in Manifold Assembly 6050615

■Included in Solenoid Valve Assembly, Item 4

BLANK

Do you have questions you need

answered right now? Call your nearest Cascade Service Department.

Visit us online at www.cascorp.com

AMERICAS

Cascade Corporation

U.S. Headquarters

2201 NE 201st

Fairview, OR 97024-9718

Tel: 800-CASCADE (227-2233)

Fax: 888-329-8207

Cascade Canada Inc.

5570 Timberlea Blvd.

Mississauga, Ontario

Canada L4W-4M6

Tel: 905-629-7777

Fax: 905-629-7785

Cascade do Brasil

Praça Salvador Rosa,

131/141-Jordanópolis,

São Bernardo do Campo - SP

CEP 09891-430

Tel: 55-13-2105-8800

Fax: 55-13-2105-8899

EUROPE-AFRICA

Cascade Italia S.R.L.

European Headquarters

Via Dell’Artigianato 1

37030 Vago di Lavagno (VR)

Italy

Tel: 39-045-8989111

Fax: 39-045-8989160

Cascade (Africa) Pty. Ltd.

PO Box 625, Isando 1600

60A Steel Road

Sparton, Kempton Park

South Africa

Tel: 27-11-975-9240

Fax: 27-11-394-1147

ASIA-PACIFIC

Cascade Japan Ltd.

2-23, 2-Chome,

Kukuchi Nishimachi

Amagasaki, Hyogo

Japan, 661-0978

Tel: 81-6-6420-9771

Fax: 81-6-6420-9777

Cascade Korea

121B 9L Namdong Ind.

Complex, 691-8 Gojan-Dong

Namdong-Ku

Inchon, Korea

Tel: +82-32-821-2051

Fax: +82-32-821-2055

Cascade-Xiamen

No. 668 Yangguang Rd.

Xinyang Industrial Zone

Haicang, Xiamen City

Fujian Province

P.R. China 361026

Tel: 86-592-651-2500

Fax: 86-592-651-2571

Cascade India Material

Handling Private Limited

No 34, Global Trade Centre

1/1 Rambaugh Colony

Lal Bahadur Shastri Road,

Navi Peth, Pune 411 030

(Maharashtra) India

Phone: +91 020 2432 5490

Fax: +91 020 2433 0881

Cascade Australia Pty. Ltd.

1445 Ipswich Road

Rocklea, QLD 4107

Australia

Tel: 1-800-227-223

Fax: +61 7 3373-7333

Cascade New Zealand

15 Ra Ora Drive

East Tamaki, Auckland

New Zealand

Tel: +64-9-273-9136

Fax: +64-9-273-9137

Sunstream Industries

Pte. Ltd.

18 Tuas South Street 5

Singapore 637796

Tel: +65-6795-7555

Fax: +65-6863-1368

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