Cameron TK Manuel utilisateur

ENGINEERED & PROCESS VALVES

TK® Hi-Integrity

Trunnion Mounted Ball Valve

TK®

Installation, Operation and Maintenance Manual

ENGINEERED & PROCESS VALVES

201/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

TK®HI-INTEGRITY TRUNNION MOUNTED BALL VALVE

Scope ................................................................................................... 3

Bill of Materials..................................................................................... 4

Figure 1 – TK Valve – Two piece Non-Trunnion Mounted Ball Valve....... 4

Figure 2 – TK Valve – Two piece Trunnion Mounted Ball Valve. ............. 6

Figure 3 – TK Valve – Three piece Trunnion Mounted Ball Valve. ........... 8

Nameplate Information......................................................................... 10

Storage................................................................................................. 11

Long-term Outside Storage................................................................... 11

Long-term Enclosed Storage ................................................................. 11

Installation............................................................................................ 12

Hydrostatic Testing ............................................................................... 13

Piston-Action Seats ............................................................................... 13

Self-Relieve Seats .................................................................................. 13

Mounting a Gear Box/Actuator ............................................................. 14

Scope ................................................................................................... 14

Mounting and Setting Stops ................................................................. 14

Routine Maintenance............................................................................ 16

Stem Lubrication................................................................................... 16

Checking for Seat Leakage.................................................................... 16

Seat Sealant.......................................................................................... 17

Disassembly and Reassembly................................................................. 18

Disassembly .......................................................................................... 18

Reassembly........................................................................................... 20

Troubleshooting.................................................................................... 22

TABLE OF CONTENTS

ENGINEERED & PROCESS VALVES

01/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

SCOPE

The TK Valve is designed and manufactured to provide trouble free service and a long service life. This

manual provides the relevant information that is required for the successful operation of standard and fire

safe (end entry) TK Valves. Please note the drawings within this manual are for illustration purposes only.

API-6D Valve Pressure Class

Valve Size in Inches

1.5” 150 300 600 900 1500 2500

2” 150 300 600 900 1500 2500

3” 150 300 600 900 1500 2500

4” 150 300 600 900 1500 2500

6” 150 300 600 900 1500 2500

8” 150 300 600 900 1500 2500

10” 150 300 600 900 1500 2500

12” 150 300 600 900 1500 2500

14” 150 300 600 900 1500 2500

16” 150 300 600 900 1500 2500

18” 150 300 600 900 1500

20” 150 300 600 900 1500

22” 150 300 600 900 1500

24” 150 300 600 900 1500

26” 150 300 600

28” 150 300 600

30” 150 300 600

32” 150 300 600

34” 150 300 600

36” 150 300 600

API-6A Valve Pressure Class

Valve Size in Inches

2-1/16” 2000 3000 5000

3-1/8” 2000 3000 5000

4-1/16” 2000 3000 5000

7-1/16” 2000 3000 5000

9” 2000 3000 5000

11” 2000 3000 5000

ENGINEERED & PROCESS VALVES

401/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

BILL OF MATERIALS

Figure 1 – TK Valve – Two piece Non-Trunnion Mounted Ball Valve

ENGINEERED & PROCESS VALVES

01/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

Sizes:

Studded Outlet - Non-Trunnion (Seat Supported Ball)

2” x 1.5” class 150

2” x 2” class 150

3” x 2” class 150

Studded Outlet - Trunnion Mounted Ball

3” x 3” class 150

4” x 4” class 150

6” x 4” class 150 (short pattern)

Flanged End - Non-Trunnion (Seat Supported Ball)

1.5” X 1.5” class 1500

2” x 1.5” class 300, 600, 900 & 1500

2” x 2” class 300

3” x 2” class 300

NOTES ITEM QTY DESCRIPTION

100 1 Body

1 122 * Body Socket Head Cap Screws

2 123 * Body Studs

2 124 * Body Stud Nuts

142 1 Body Drain Plug

143 1 Body Sealant Fitting

144 1 Body Ball Check Valve

181 1 Body Adapter Bore Fire Seal

182 1 Body Bonnet Bore Fire Seal

5 183 1 Body Trunnion Bore Fire Seal

202 1 Adapter (Closure)

221 1 Adapter O-ring

341 1 Gear Bonnet

352 * Gear Bonnet Socket Head Cap Screws

371 1 Gear Bonnet O-ring

372 1 Gear Bonnet Zerk Fitting

5 400 1 Trunnion Flange

5 451 4 Trunnion Flange Hex Head Cap Screws

500 1 Ball

3 601 2 Seat Insert

610 2 Seat

611 2 Seat Holder O-ring

621 2 Seat Holder Flat Spring

630 2 Seat Holder Fire Seal

631 2 Seat Holder Fire Seal Compression Ring

721 1 Gear Stem

4 722 1 Gear Stem Key

741 2 Stem O-ring

762 1 Stem Thrust Washer

780 1 Stem Fire Seal

781 1 Stem Fire Seal Compression Ring

5 820 1 Trunnion

5 840 1 Trunnion Bushing

5 860 1 Trunnion Thrust Disc

Notes:

1. Are only used on the Studded Outlet Design.

2. Are only used on Flanged-End Design.

3. Seat Inserts are only available for soft seated valves. Metal seated valves are coated with Tungsten Carbide.

4. Are only used on gear operated valves. Lever operated valves do not require a key.

5. Only used on trunnion mounted ball valves. See figure 2 for details.

* Quantity may change depending on valve size.

ENGINEERED & PROCESS VALVES

601/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

BILL OF MATERIALS

Figure 2 – TK Valve – Two piece Trunnion Mounted Ball Valve

ENGINEERED & PROCESS VALVES

01/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

Sizes

Flanged End – Trunnion Mounted Ball

2” x 2” class 600, 900, 1500 & 2500

3” x 2” class 600, 900, 1500 & 2500

3” x 3” class 300, 600, 900, & 1500

4” x 3” class 150, 300, 600, 900, & 1500

4” x 4” class 300, 600, & 900

6” x 4” class 150 (long), 300, 600, & 900

NOTES ITEM QTY DESCRIPTION

100 1 Body

123 * Body Studs

124 * Body Stud Nuts

141 1 Body Bleed Valve

143 1 Body Sealant Fitting

144 1 Body Ball Check Valve

181 1 Body Adapter Bore Fire Seal

182 1 Body Bonnet Bore Fire Seal

183 1 Body Trunnion Bore Fire Seal

202 1 Adapter (Closure)

221 1 Adapter O-ring

341 1 Gear Bonnet

352 * Gear Bonnet Socket Head Cap Screws

371 1 Gear Bonnet O-ring

372 1 Gear Bonnet Zerk Fitting

400 1 Trunnion Flange

451 * Trunnion Flange Hex Head Cap Screws

500 1 Ball

1 610 2 Seat Holder

611 2 Seat Holder O-ring

3 622 * Seat Holder Coil Spring

630 2 Seat Holder Fire Seal

631 2 Seat Holder Fire Seal Compression Ring

4 632 2 Seat Holder Fire Seal Wave Spring/Belleville Spring

721 1 Gear Stem

2 722 1 Gear Stem Key

741 2 Stem O-ring

761 1 Stem Bushing

762 1 Stem Thrust Washer

780 1 Stem Fire Seal

781 1 Stem Fire Seal Compression Ring

800 1 Trunnion

820 1 Trunnion O-ring

840 1 Trunnion Bushing

860 1 Trunnion Thrust Disc

Notes

1. Seat Inserts are only available for soft seat valves. Metal seated valve seats are coated with Tungsten

Carbide.

2. Are only used on gear operated valves. Lever operated valves do not require a key.

3. On smaller two-piece trunnion and non-trunnion mounted valves coil springs are not used.

4. When coil springs are not used, the wave spring is then replaced with a Belleville spring.

* Quantity may change depending on valve size.

ENGINEERED & PROCESS VALVES

801/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

BILL OF MATERIALS

Figure 3 – TK Valve – Three piece Trunnion Mounted Ball Valve

ENGINEERED & PROCESS VALVES

01/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

Sizes

Flanged End - Trunnion Mounted Ball

All other sizes

NOTES ITEM QTY DESCRIPTION

110 1 Body

123 * Body Studs

124 * Body Stud Nuts

3 125 2 or 4* Body Lifting Lugs

3 126 2 or 4* Body Stud Jam Nuts

141 1 Body Bleed Valve

142 1 Body Drain Plug

181 2 Body Adapter Bore Fire Seal

182 1 Body Bonnet Bore Fire Seal

183 1 Body Trunnion Bore Fire Seal

202 2 Adapter (Closure)

221 2 Adapter O-ring

261 4 Adapter Sealant Fitting (Used on Soft Seated Valve Only)

262 4 Adapter Ball Check Valve (Used on Soft Seated Valve Only)

341 1 Gear Bonnet

352 * Gear Bonnet Socket Head Cap Screws

371 1 Gear Bonnet O-ring

372 1 Gear Bonnet Zerk Fitting

373 2 or 4* Gear Bonnet Dowel Pin

400 1 Trunnion Flange

451 4* Trunnion Flange Hex Head Cap Screws

500 1 Ball

1 610 2 Seat Holder with Seat Insert

611 2 Seat Holder O-ring

622 * Seat Holder Coil Spring

3 630 2 Seat Holder Fire Seal

3 631 2 Seat Holder Fire Seal Compression Ring

3 632 2 Seat Holder Fire Seal Wave Spring

721 1 Gear Stem

2 722 1 or 2* Gear Stem Key

741 2 Stem O-ring

761 1 Stem Bushing

762 1 Stem Thrust Washer

763 4 Stem Dowel Pins

780 1 Stem Fire Seal

781 1 Stem Fire Seal Compression Ring

800 1 Trunnion

820 1 Trunnion O-ring

840 1 Trunnion Bushing

860 1 Trunnion Thrust Disc

Notes

1. Seat Inserts are only available for soft seat valves. Metal seated valve seats are coated with Tungsten Carbide.

2. Gear Stems and Gear Stem Keys are only used on gear operated valves. Lever operated valves do not

require a key.

3. Not included on all valve designs. Lifting lugs are used on 6” class 1500 & 2500 and 8” class 600 and up.

* Quantity may change depending on valve size and class.

ENGINEERED & PROCESS VALVES

10 01/2011 / IOM-TK-TMBV-01

Installation, Operation and Maintenance Manual

NAMEPLATE INFORMATION

TK can provide either a non-monogram or monogram API-6D, API-6A, and/or a CE tag. All tags are

securely placed onto the valve and will have the information below stamped in each section.

Caution:

Name plates should never be painted or removed.

Figure 4 -TK

API-6D Nameplate

Item Description Stamp Description

1. Size: Full port valves will be stamped as “flange end x flange end”

• Ex: 12” x 12”

Reduced port valves will be stamped as “flange end x ball bore x flange

end”

• Ex: 12” x 10” x 12”

2. API API 6D or API 6A

3. S/N Valve’s unique serial number.

4. Body Body material.

5. Impact Impact requirements.

6. DOM Date of manufacture.

7. Ball Ball material.

8. Stem Stem material.

9. Seat Seat insert material for soft seats or TCC for metal seats.

10. MOP Minimum Operation Pressure at Temperature.

11. Seat Test Seat test pressure.

12. MOP Maximum Operation Pressure at Temperature.

Table des matières

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