Burkert 8640 Manuel utilisateur
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8640
AirLINE
Modular valve terminal
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH, 2000–2014
Operating Instructions 1405/23_EU-en_00800665 / Original DE
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Table of ConTenTs
1. OPERATING INSTRUCTIONS ........................................................................................................................................................6
1.1. Symbols ......................................................................................................................................................................................6
2. AUTHORIZED USE .............................................................................................................................................................................7
2.1. Restrictions ...............................................................................................................................................................................7
3. BASIC SAFETY INSTRUCTIONS .................................................................................................................................................8
4. GENERAL INFORMATION .............................................................................................................................................................10
4.1. Contact addresses .............................................................................................................................................................10
4.2. Warranty ...................................................................................................................................................................................10
4.3. Information on the Internet ............................................................................................................................................10
5. PRODUCT DESCRIPTION ............................................................................................................................................................11
5.1. Application area ...................................................................................................................................................................11
5.2. General description ...........................................................................................................................................................11
5.3. Structure of the system ...................................................................................................................................................12
6. TECHNICAL DATA .............................................................................................................................................................................13
6.1. Operating conditions ........................................................................................................................................................13
6.2. Conformity ..............................................................................................................................................................................13
6.3. Standards ................................................................................................................................................................................13
6.4. General technical data .....................................................................................................................................................14
7. MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY ............................................15
8. FIELD BUS MODULE PROFIBUS DP/V1 .............................................................................................................................18
8.1. PROFIBUS DP/V1, IP20 - overview ...........................................................................................................................18
8.2. PROFIBUS DP/V1, IP54 - overview ...........................................................................................................................20
8.3. DIP switch (PROFIBUS address) ...............................................................................................................................21
8.4. LED status display ..............................................................................................................................................................22
9. CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP ................................................................24
9.1. Representation of the PROFIBUS-DP communication process ...............................................................24
9.2. Start-Up ....................................................................................................................................................................................25
9.3. Mode inputs ...........................................................................................................................................................................42
9.4. Input filter ................................................................................................................................................................................43
9.5. Special parameterization functions ..........................................................................................................................43
9.6. Diagnosis .................................................................................................................................................................................44
9.7. Configuration and parameterization errors ..........................................................................................................45
Valve terminal type 8640
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Type 8640
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10. BUS MODULE RIO SLAVE (RIO/VA) ......................................................................................................................................46
10.1. Power supply (Power) RIO slave ................................................................................................................................47
10.2. Field bus connection RIO slave ..................................................................................................................................47
10.3. LED Status Display ............................................................................................................................................................48
10.4. DIP switch settings ............................................................................................................................................................49
11. FELDBUS MODULE DEVICENET .............................................................................................................................................52
11.1. DeviceNet, IP20 - overview ............................................................................................................................................52
11.2. DeviceNet, IP54 - overview ............................................................................................................................................54
11.3. Position of the DIP switches .........................................................................................................................................55
11.4. LED status display ..............................................................................................................................................................56
11.5. Applications object ............................................................................................................................................................58
12. CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET .....................................................................59
12.1. Configuration of process data .....................................................................................................................................59
12.2. Configuration of the safety position of solenoid valves if bus error .......................................................59
12.3. Mode inputs ...........................................................................................................................................................................60
12.4. Input filter ................................................................................................................................................................................61
13. FELDBUS MODULE CANOPEN.................................................................................................................................................62
13.1. CANopen, IP20 - overview .............................................................................................................................................62
13.2. CANopen, IP54 - overview .............................................................................................................................................63
13.3. Position of the DIP switches .........................................................................................................................................65
13.4. LED status display ..............................................................................................................................................................66
14. CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN .........................................................................68
14.1. Description of the CANopen field bus node ........................................................................................................68
14.2. Object overview ...................................................................................................................................................................68
14.3. Detailed description of the supported objects ...................................................................................................69
14.4. Input filter ................................................................................................................................................................................72
14.5. Mode inputs ...........................................................................................................................................................................72
14.6. Outputs .....................................................................................................................................................................................74
14.7. Example for start-up .........................................................................................................................................................75
15. FIELD BUS MODULES PROFINET IO, ETHERNET/IP AND MODBUS TCP ......................................................77
15.1. PROFINET IO, EtherNet/IP and MODBUS TCP, IP20 - overview ..............................................................77
15.2. LED status display ..............................................................................................................................................................79
15.3. Mode inputs ...........................................................................................................................................................................81
15.4. Input filter ................................................................................................................................................................................82
15.5. Fault Action and Fault Value .........................................................................................................................................83
15.6. Web server ..............................................................................................................................................................................83
16. CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET IO ..................................................................86
16.1. Hardware configuration by GSDML based on the example of Siemens STEP 7 .............................86
16.2. Parameter settings for the PROFINET IO slave .................................................................................................89
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17. CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IP ................................................................91
17.1. Addressing .............................................................................................................................................................................91
17.2. EDS file .....................................................................................................................................................................................91
17.3. Object model .........................................................................................................................................................................91
17.4. Configuration of process data .....................................................................................................................................93
17.5. Applications object ............................................................................................................................................................94
18. CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP ................................................................95
18.1. Modbus application protocol ........................................................................................................................................95
18.2. Modbus data model ...........................................................................................................................................................96
18.3. Mapping to TCP/IP .............................................................................................................................................................96
18.4. Connection-oriented structure ....................................................................................................................................96
18.5. 8640 objects ..........................................................................................................................................................................97
19. ELECTRICAL BASE MODULE OUTPUT ................................................................................................................................99
19.1. Collective socket .................................................................................................................................................................99
19.2. Valve outputs .....................................................................................................................................................................100
19.3. Valve outputs with manual / automatic switching ........................................................................................101
19.4. Valve outputs with external switch-off .................................................................................................................103
20. ELECTRICAL BASE MODULE INPUT .................................................................................................................................. 104
20.1. Terminal inputs for repeaters (initiators) ............................................................................................................104
20.2. Plug inputs (M8 circular plugs) for repeaters (initiators) ...........................................................................105
21. PNEUMATIC BASE MODULE .................................................................................................................................................. 106
21.1. General description ........................................................................................................................................................106
21.2. Pneumatic base module with integrated P shut-off ..................................................................................... 107
22. VALVES ................................................................................................................................................................................................109
22.1. General description ........................................................................................................................................................109
23. INSTALLATION OF AIRLINE QUICK .....................................................................................................................................112
23.1. Safety instructions ..........................................................................................................................................................112
23.2. Installation on standard rail ........................................................................................................................................113
23.3. Installation of AirLINE Quick ......................................................................................................................................113
23.4. Dimensions of the flange images for AirLINE Quick .................................................................................... 115
24. PACKAGING, TRANSPORT ....................................................................................................................................................... 117
25. STORAGE ........................................................................................................................................................................................... 117
26. DISPOSAL ......................................................................................................................................................................................... 117
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Operating instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is
easily accessible to every user, and make these instructions available to every new owner of the device.
WARNING!
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous situations.
• The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning will result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
→designates a procedure which you must carry out.
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Authorized use
2. AUTHORIZED USE
Use of the valve terminal type 8640 for purposes other than those for which it is intended may rep-
resent a hazard to persons, nearby equipment and the environment.
• Do not use the device outdoors unprotected.
• Use according to the authorized data, service and operating conditions specified in the contract documents
and operating instructions. These are described in the chapter on “Technical data”.
• The device may be used only in conjunction with third-party devices and components recommended and
authorized by Bürkert.
• Correct transportation, storage, and installation, as well as careful use and maintenance are essential for reli-
able and faultless operation.
• Use the device only as intended.
The pneumatic modular valve terminal type 8640 was developed in compliance with accepted safety regula-
tions and is state-of-the-art. Nevertheless, dangerous situations may occur.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
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Type 8640
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Basic safety instructions
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any:
• Contingencies and events which may arise during the installation, operation and maintenance of the devices.
• Local safety regulations – the operator is responsible for observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines.
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation!
• Observe applicable accident prevention and safety regulations for electrical equipment!
Risk of burns/risk of fire if used continuously through hot device surface!
• Keep the device away from highly flammable substances and media and do not touch with bare hands.
General Hazardous Situations.
To prevent injuries:
• Do not supply the medium connectors of the system with aggressive or flammable media.
• Do not physically stress the body (e.g. by placing objects on it or standing on it).
• Note that pipes and valves must not become detached in systems which are under pressure.
• Before any work is done on the system, always switch off the power supply.
• Design the pressure supply with the largest possible volume to prevent a pressure drop when the system is
switched on.
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by authorized technicians with the appropriate tools.
• After an interruption in the power supply or pneumatic supply, ensure that the process is restarted in a defined
or controlled manner.
• The device may be operated only when in perfect condition and in consideration of the operating instructions.
• The general rules of technology must be observed for application planning and operation of the device.
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Basic safety instructions
NOTE!
Prevent a pressure drop!
To prevent a pressure drop, design the system pressure supply with the largest possible volume.
Electrostatic sensitive components/modules!
The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact
with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario,
they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 and 5-2 to minimize/avoid the possibility of
damage caused by a sudden electrostatic discharge!
• Also, ensure that you do not touch electronic components when the power supply voltage is present!
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General information
4. GENERAL INFORMATION
4.1. Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at:
www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as intended in accordance with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type 8640 can be found on the Internet at:
www.buerkert.com
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Type 8640
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