BRIGHT OSPREY BP63 Manuel utilisateur

BP63 – OSPREY

1Balancer Cube Operator’s manual

1. CONTROLPANEL

The machine control panel is shown in Figure F1.The control panel allows the operator to give commands

and enter or modify data. The same control panel displays the balancing results and machine messages.

The functions of the various sections of the control panel are described in table T1. The rear side of the

control panel contains the CPU-C1 electronic control board that collects, processes and displays data.

FigureF1:ControlPanel.

Balancer Cube Operator’s manual 2

TableT1Functionsofdierentpartsofthecontrolpanel

Position Description

1Indicatorlightforthe selected CAR/SUV Automotor-vehicle/Off-road/MotorbikeWheelType.

Group of three indicator lights (red) indicating the Type of programme selected

2 Indicator light (red) for the selected unit of measure: inches (on) - mm (o).

3 – 8 Display for viewing internal-external imbalance

4 - 9 Indicator light for the internal-external angular imbalance position

5 Active standby status indicator light

6Enabling (on) - disabling (o) indicator light of the automatic acquisition system of the

wheelsize

7Indicator light for the selected Program Type (Standard/Alu/Alu S). Group of three indi-

cator lights (red) indicating the Type of program selected.

10 ALU program selection

11 ALS program selection

12 F key to access the secondary functions of the keys

13 Indicator light of theWeight Imbalance Position. Group of 7 LEDs (red). The position

depends on the Type of Program and the Type of Wheel selected.

14 STD program selection function (indicated in the big circle) and aa light switch function

(indicated in the small circle)

1.1Keypad

In this manual, the keys are numbered for convenience from [P1] to [P10] as shown in Figure F1. In ad-

dition to the reference numbers of the key, the icons of the same keys are displayed to facilitate reading.

The ten buttons have a main function indicated by a symbol in the big circle, and a secondary

function indicated by the symbol in the small circle located alongside. Some of the secondary functions

feature an

LED to indicate their activation.The keys [P7] , [P8] Start and [P10] Stop do not have

a secondary function. The secondary function of the keys is identied in this manual with the codes from

[F+P1] to [F+P9] as shown in Figure 1b.

Secondary functionof the key.

This part consists only of a

graphic symbol. A LED indi-

cates when the secondary

function is activated.

Main function of the key.

This is the sensitive part that

must be pressed.

FigureF1a:Exampleofakeywiththeindicationoftherstandsecondaryfunctions

To access the secondary function of a key, press the key [P7] together with one of the keys for which

you want the secondary function simultaneously and then release both the keys.

3Balancer Cube Operator’s manual

[F+P1]

[P1]

[P2]

[P3]

[F+P2]

[F+P3]

[F+P5] P5

[F+P4] [P4] [P6] [P8]

[P10]

[P7]

[P9][F+P6]

[F+P9]

FigureF1b:Numberingofthesecondaryfunctionsofthekeys

TableT1a,Settings,programsandMenuavailableintheSERVICEmode

SERVICE mode

Key Setting/program or Menu Key Setting/program or Menu

[P1] MENU Program for sensor

calibration [F+P1] Not used

[P2] Not used [F+P2] Select weight material in Fe/Zn, or Pb

[P3] Machine calibration [F+P3] Exit SERVICE mode

(return to the NORMAL mode)

[P4] Select grams/ounces [F+P4] Read counter with the no. of launches

[P5] Select inches/mm [F+P5]

Parameters MENU

(Menu with password reserved for tech-

nical service)

[P6] Select the imbalances threshold

view [F+P6] USB port

Not used

[P9] Not used [F+ P9] Test ProgramsMENU

Balancer Cube Operator's manual 4

1.2NORMAL,SERVICE,STAND-BYoperatingmodes

The machine features three operating modes:

• NORMALmode.Thismodeisenabledwhenthemachineisswitchedonandallowsthemachine to run

wheel balancing;

• SERVICEmode.Inthismode,thereareanumberofutilityprogramsavailabletoentersettings(e.g.

unit of measure in grams or ounces) or controls for machine operation (such as calibration).

• STAND-BYmode.After5minutesofinactivity,themachineautomaticallyswitchestotheSTAND-BYmode

to reduce power consumption. The green STBY LED present on the control panel flashes to indicate that

the machine is in this mode. To exit the STAND-BY mode, press any button (with the exception of [P7]

). All data and settings are maintained in the STAND-BY mode. In SERVICE mode, the machine will

not switch to the STAND-BY mode.

5Balancer Cube Operator’s manual

2. MACHINE START-UP - DIAGNOSTICS

Once the machine is started, it runs the actions shown in diagram below.

Diagram - Program flow at machine start-up

START-UP

YES

View the program name on the left display.

View auxiliary message if necessary.

Machine is ready to operate.

View default data.

View the program release on the right display.

Switch on all LEDs.

Shut-down all electric loads.

Switch on acoustic signal.

Wait two seconds.

Switch on the illuminator.

Switch on the electroma-

gnetic clamping brake.

View error code

Err 015 follo-

wed by the code

ofthe pressed key.

View error code

Err 016 “dis

out”

View error code

Err 021

Release all keys

then switch off

and then on again

Restorethedistan-

ce sensor in the

rest position or

press F+P2

Press any key to

continue, then

enter Calibration

for the CAR/SUV

Wheel Type and/

or calibration for

the MOTOWheel

Type.

Electric

loads =availableonlyonsomemodels

Pressed

keys on the

keypad?

Distance sensor in

the rest position?

Machine

calibrated?



Balancer Cube Operator's manual 6

2.1 Temporary disabling of the diameter and distance sensor

(where applicable)

If the machine displays the error code Err 016 “dis out” (distance/diameter sensor not in the rest

position) at start-up, although being in rest position, it means that an anomaly has occurred in the acqui-

sition system.

However, itispossibletoimmediately (and temporarily)disablethe acquisition systembypressing the

button

[F + P2] . The LED [6], located on the control panel, will light up to indicate that

the automatic acquisition system is disabled and that the machine is ready for use.

If you are not abletousetheautomaticacquisitionsystem,sizesofthewheelmustbeentered

manuallyasdescribed in chapters 3.3.1 and 3.3.2. By switching the machine off and then on, the error

code will be displayed again for which it will be necessary to repeat the procedure described above.

3. USE OF THE MACHINE

To use the machine, you must select or set as follows:

• Programtype(programforwheelswithsteel,aluminiumorspecialaluminiumrims).

Default = program for wheels with steel rims;

•WheelType(auto-vehicle,motorbike,off-road).Default=auto-vehicle;

•Dimensionsofthewheeltobalance.Thedimensionscanbeenteredmanually(always)orpartiallyorfully

in automatic (only available on some models).

•DynamicorStaticbalancing.Default=Dynamic;

•DisplayresolutionX1orX5.Default=X5;

The selections described above may be entered before or after the spin. For any variation of the selection or

data settings, the machine will run a recalculation by displaying the new values of imbalance.

Once the selections/settings have been entered, you can run a balance by rotating manually the wheel in

clokwise direction until you hear a beep.

At the end of the balancing, the machine displays the wheel imbalance values.

Apply the weights displayed by the machine at the indicated positions and balance once again. Normally,

the weights should be applied at the 12 o’clock position with the exception of special programsfor ALS2 and

ALS1 aluminium.

7Balancer Cube Operator’s manual

3.1 Type of Program (Program Type)

The machine allows the choice between eight different Types of Balancing Programsas listed in table

T3.1

Table T3.1 - Program Types available

Program

type

Wheel

material

Weight position along

the rim section

Automatic

acquisition(1) Notes

STD Steel Default 1sensor Start-up default

ALU1 Aluminium Default 1sensor

Forcibly set when the

motorbike program

type is selected

ALU2 Aluminium Default 1sensor

ALU3 Aluminium Default 1sensor

ALU4 Aluminium Default 1sensor

ALU5 Aluminium Default 1sensor

ALS1 Aluminium

Default for the internal

weight, provided by the

user for the external

weight

1 sensor

ALS2 Aluminium Provided by the user 1 sensor

. Programsare selected in the NORMAL mode by pressing the buttons [P4] or [P5]

At the first selection of one of these two buttons, the currently selected Program Type will appear on

the display; if within about 1.5 seconds, one of these two buttons is not pressed again, the display will

return to the previous state without editing the running Program Type.

Depending on the running Program Type, the following LEDs are lit on the control panel:

• ProgramtypeLEDSeefigureF1,detail[7].

• WeightImbalancePositionLED.SeefigureF1,detail

[13].

Note:

The selection of the STD Program Type removes the selection of the Static imbalance display.

The selected Program Type also influences the automatic acquisition of wheel dimensions (feature avai-

lable only on some models of the machine) as shown in the Automatic acquisition column in table T3.1.

The acquisition that features only 1 sensor uses the Distance/Diameter sensor.

Balancer Cube Operator's manual 8

The position of the balancing weights along the section of the rim in the various Program Types is

shown in Figure F3.1.

Figure F3.1 - Position of the weights in the various Programme Types along the section of the rim

STD ALU4

ALU1 ALU5

ALU2 ALS1

ALU3 ALS2

9Balancer Cube Operator’s manual

Table T3.1.1 Angular position of the balancing weights in the various Program Types

Machine

data

acquisition

system

Program Type

STD,

ALU1,2,3,4,5 ALS1 ALS2

Internal

Plane

External

Plane

Static

Plane

Internal

Plane

External

Plane

Static

Plane

Internal

Plane

External

Plane

Static

Plane

Manual H12 H12 H12 H12 H6 H6 H6 H6 H6

Semi-auto-

matic H12 H12 H12 H12

Sensor-

rim

contact

point (1)

Sensor-

rim

contact

point (1)

Sensor-

rim

contact

point (1)

Automatic H12 H12 H12 H12

Sensor-

rim

contact

point (1)

Sensor-

rim

contact

point (1)

Sensor-

rim

contact

point (1)

Note (1): if the data acquisition system is disabled, the angular position of the weight will be in the 6 o’clock

position.

In table T3.1.1, the symbol H12 indicates that the angular position of the weight is at 12 o’clock while the

symbol H6 indicates that the angular position of the weight is at 6 o’clock.

The machine data acquisition systems are dened as follows:

• Manualwhenthedataoftherimmustall be enteredmanually;

• Semi-automaticwhentheDistanceandDiameterdataareautomaticallyacquiredviatheDistance/Dia-

meter sensor while the data on the Width must be entered manually;

Automatic or Semi-Automatic machines with the sensors disabled (due to failure or for any other

reason) become, for all intents and purposes, Manual machines. Entering the dimensions of the rims must

be carried out manually and the angular position of the balancing weights will follow the procedures of

the Manual machines.

3.2 Wheel type

The machine provides a choice between three different Wheel Types as listed in table T3.2.

Table T3.2 - Wheel Types to select

Wheel type Vehicle Notes

CAR

Auto-vehicles Start-up default

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