Briggs & Stratton 30231 Manuel utilisateur

030231

Operator’s Manual

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BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A. Manual No. 199454GS

Revision 0 (02/09/2006)

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

WARNING

3600 Watts

5400 STARTING WATTS

SAFETY RULES

TABLE OF CONTENTS

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

EQUIPMENT

DESCRIPTION

Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations and any

hazards involved.

The generators are an engine–driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible

electrical lighting, appliances, tools and motor loads.The

generator’s revolving field is driven at about 3,600 rpm by

a single-cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload

Generator”.

Every effort has been made to ensure that information in

this manual is accurate and current. However, we reserve

the right to change, alter or otherwise improve the

product and this document at any time without prior

notice.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency. For warranty information refer to the

engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to

alert you to potential personal injury

hazards. Obey all safety messages that

follow this symbol to avoid possible injury

or death.

The safety alert symbol ( ) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety message to alert you to hazards. DANGER

indicates a hazard which, if not avoided, will result in

death or serious injury. WARNING indicates a hazard

which, if not avoided, could result in death or serious

injury. CAUTION indicates a hazard which, if not

avoided, might result in minor or moderate injury.

CAUTION, when used without the alert symbol,

indicates a situation that could result in equipment

damage. Follow safety messages to avoid or reduce the

risk of injury or death.

Hazard Symbols and Meanings

SAVE THESE INSTRUCTIONS

may be reproduced or transmitted in any form by any

means without the express written permission of Briggs

& Stratton Power Products Group, LLC.

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

Fire

Explosion

Toxic Fumes Hot Surface

Operator’s Manual Electrical Shock

Kickback

SAFETY RULES

• This generator must not be used on marine applications.

• Using this generator in marine applications could result in

bodily injury and/or property damage.

WARNING

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area, such as metal decking or steel

work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are

worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate

or service generator.

Generator produces powerful voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or

enclosure (even if doors or windows are open), including

the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea,

fainting or death.

WARNING

WHEN ADDING OR DRAINING PETROL

• Turn generator OFF and let it cool at least 2 minutes

before removing petrol cap. Loosen cap slowly to relieve

pressure in tank.

• Fill or drain petrol tank outdoors.

• DO NOT overfill tank.Allow space for petrol expansion.

• Keep petrol away from sparks, open flames, pilot lights, heat,

and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, petrol cap and air cleaner are in

place.

• DO NOT crank engine with spark plug removed.

• Wait for any spilled petrol to evaporate before starting

engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes

petrol to spill.

• This generator is not for use in mobile equipment or

marine applications.

WHEN TRANSPORTING OR REPAIRING

EQUIPMENT

• Transport/repair with petrol tank EMPTY or with petrol

shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING PETROL OR EQUIPMENT WITH

PETROL IN TANK

• Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other

ignition source because they can ignite petrol vapors.

Petrol and its vapors are extremely flammable

and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

SAFETY RULES

WHEN ADJUSTING OR MAKING REPAIRS TO

YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and

place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or

electric shock.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 1.5 m (5 ft.) clearance on all sides of

generator including overhead.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

65°C (150°F).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles,

structures or damage petrol tank causing a fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged

in and turned on.

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than

you can let go.

Broken bones, fractures, bruises or sprains

could result.

WARNING

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at

governed speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of

injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

• Use generator only for intended uses.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust,

dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and

shorten its life.

CAUTION

FEATURES AND CONTROLS

KNOWYOUR GENERATOR

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

110 Volt AC, 15 Amp GFCI Duplex Receptacle —

May be used to supply electrical power for the operation

of 110 Volt AC, 15 Amp, single phase, 60 Hz electrical

lighting, appliance, tool and motor loads.

110/220 Volt AC, 20 Amp Locking Receptacle —

May be used to supply electrical power for the operation

of 110 and/or 220 Volt AC, 20 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and

debris out of intake air.

Choke Lever — Used when starting a cold engine.

Double Pole Circuit Breaker (AC) — A double pole

circuit breaker is provided to protect all receptacles and

generator against electrical overload.

Petrol Tank — Capacity of 17 l (4.5 U.S. gallons).

Petrol Valve — Used to turn petrol supply on and off to

engine.

Grounding Fastener — Consult your local agency

having jurisdiction for grounding requirements in your

area.

Hour Meter — Displays and records how many hours

your generator has run (up to 9,999.9).

Oil Fill Cap — Add oil to engine here.

Recoil Starter — Used for starting the engine.

Rocker Switch — Set switch to “On” prior to using

recoil starter. Set switch to “Off” to switch off generator.

Spark Arrester Muffler — Exhaust muffler lowers

engine noise and is equipped with a spark arrester

screen.

Choke Lever

110 Volt AC, 15 Amp

GFCI Duplex Receptacle

Spark Arrester Muffler

Grounding

Fastener

Air Cleaner

Petrol Tank

Oil Fill Cap

Data Tag

Hour Meter

Double Pole

Circuit Breaker

110/220 Volt AC, 20 Amp

Locking Receptacle

Recoil Starter

Rocker Switch

Petrol Valve

ASSEMBLY

Your generator requires some assembly and is ready for

use after it has been properly serviced with the

recommended oil and petrol.

Remove Generator From Carton

1. Set the carton on a rigid flat surface.

2. Open carton completely by cutting each corner from

top to bottom.

3. Cut tie holding manual bag to generator and remove

everything from carton.

BEFORE STARTING THE

ENGINE

Add Engine Oil

• Place generator on a level surface.

• Refer to engine operator’s manual and follow oil

recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to

engine operator’s manual for recommendations.

NOTE: The generator assembly rotates on a

prelubricated and sealed ball bearing that requires no

additional lubrication for the life of the bearing.

Add Petrol

NOTE: This engine is certified to operate on petrol only.

It will not operate on paraffin, diesel or other fuels.

1. Use clean, fresh, regular UNLEADED petrol with a

minimum of 85 octane. DO NOT use petrol which

contains Methanol. DO NOT mix oil with petrol.

IMPORTANT: DO NOT use fuel containing more than

15% alcohol.

2. Clean area around petrol fill cap, remove cap.

3. Slowly add petrol until level reaches bottom of

petrol strainer. Be careful not to overfill.Allow about

38 mm (1.5") of tank space for petrol expansion as

shown in Figure 1.

NOTE: Occasionally clear the petrol strainer of any dirt,

rust, or other particulate matter.

4. Install petrol cap and wait for any spilled petrol to

evaporate.

Figure 1 — Typical Petrol Expansion Space

38 mm Air Space

CAUTION

• Refer to engine manual for oil fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

Any attempt to crank or start the engine before it has

been properly filled with the recommended oil will

result in equipment failure.

WHEN ADDING PETROL

• Turn generator OFF and let it cool at least 2 minutes

before removing petrol cap. Loosen cap slowly to relieve

pressure in tank.

• Fill petrol tank outdoors.

• DO NOT overfill tank.Allow space for petrol expansion.

• Keep petrol away from sparks, open flames, pilot lights, heat,

and other ignition sources.

• DO NOT light a cigarette or smoke.

Petrol and its vapors are extremely flammable

and explosive.

Fire or explosion can cause severe burns or

death.

WARNING

OPERATION

USING THE GENERATOR

System Ground

The generator has a system ground that connects the

generator frame components to the ground terminals on

the AC output receptacles.The system ground is

connected to the AC neutral wire (see “Equipment

Description”, earlier in this manual).

Special Requirements

There may be National regulations, local codes, or

ordinances that apply to the intended use of the

generator. Please consult a qualified electrician, electrical

inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered

with local utility companies.

• If the generator is used at a construction site, there

may be additional regulations which must be observed.

Connecting to a Building’s

Electrical System

Connections for standby power to a building’s electrical

system must be made by a qualified electrician.The

connection must isolate the generator power from utility

power, and must comply with all applicable laws and

electrical codes.

Generator Location

Generator Clearance

Place generator in a well ventilated area, which will allow

for removal of deadly exhaust gas. Do not place

generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows,

doors, ventilation intakes or other openings that can

allow exhaust gas to collect in a confined area (Figure 2).

Prevailing winds and air currents should be taken into

consideration when positioning generator.

Figure 2 — Generator Clearance

Exhaust Port

Typical Generator Shown

• Keep at least 1.5 m (5 ft.) clearance on all sides of

generator including overhead.

Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area, such as metal decking or steel

work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are

worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while

standing in water, while barefoot, or while hands or feet are

wet.

• DO NOT allow unqualified persons or children to operate

or service generator.

Generator produces powerful voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or

enclosure (even if doors or windows are open), including

the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea,

fainting or death.

WARNING

OPERATION

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Use

the following start instruction steps in numerical order:

1. Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate unit on a

level surface will cause the unit not to start or shut down

during operation.

2. Turn petrol valve to “On” position (Figure 4).

3. Start engine according to instructions given in engine

operator’s manual.

NOTE: If engine starts after 3 pulls but fails to run, or if

unit shuts down during operation, make sure unit is on a

level surface and check for proper oil level in crankcase.

This unit may be equipped with a low oil protection

device. See engine operator’s manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes

after starting.

• Plug in and turn on the desired 110 and/or 220 Volt

AC, single phase, 60 Hz electrical loads.

• DO NOT connect 220 Volt loads to the 110 Volt

duplex receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

•DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload Generator”.

Stopping the Engine

1. Turn OFF and unplug ALL electrical loads from

generator panel receptacles. NEVER start or stop

engine with electrical devices plugged in and turned

ON.

2. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and

generator.

3. Move fuel valve to “Off” position.

4. Turn engine off according to instructions given in the

engine operator’s manual.

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below

4°C [40°F] combined with high humidity), your generator

may experience icing of the carburetor and/or the

crankcase breather system.To reduce this problem, you

need to perform the following:

1. Make sure generator has clean, fresh petrol.

2. Open petrol valve (turn valve to open position).

3. Use SAE 5W-30 oil (synthetic preferred, see engine

operator’s manual).

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

Figure 4 — Petrol Valve

PetrolValve is shown

in “On” position

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged

in and turned on.

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than

you can let go.

Broken bones, fractures, bruises or sprains

could result.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 1.5 m (5 ft,) clearance on all sides of

generator including overhead.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

65°C (150°F).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles,

structures or damage petrol tank causing a fire.

WARNING

OPERATION

4. Check oil level daily or after every eight (8) hours of

operation.

5. Maintain generator following “Maintenance Schedule”

in engine operator’s manual.

6. Shelter unit from elements.

Creating a Temporary Shelter

1. In an emergency, use the original shipping carton.

2. Cut off top carton flaps and one long side of carton

to expose muffler side of unit. If required, tape up

other sides of carton to fit over generator as shown

in Figure 4.

NOTE: If required, remove wheel kit to fit carton over

generator as shown in Figure 4.

3. Cut appropriate slots to access receptacles of unit.

4. Face exposed end away from wind and elements.

5. Locate generator as described in the section

“Generator Location”. Keep exhaust gas from

entering a confined area through windows, doors,

ventilation intakes or other openings.

6. Start generator as described in the section “Starting

the Engine”, then place carton over generator. Keep

at least 1.5 m (5 ft.) clearance on all sides of

generator including overhead with shelter in place.

7. Remove shelter when temperatures are above 4°C

[40°F].

8. Turn engine OFF and let cool two (2) minutes before

refueling.Wipe up any spilled fuel.

Creating a Permanent Shelter

1. Build a structure that will enclose three sides and

the top of the generator, making sure muffler side of

generator is exposed.

NOTE: Structure should hold enough heat created by

the generator to prevent icing problem.

2. DO NOT enclose generator any more than shown

in Figure 4.

NOTE: If a wheel kit is installed on the generator,

enlarge shelter accordingly.

3. Follow steps 3 through 8 as described previously in

“Creating a Temporary Shelter”.

Figure 4 — Permanent Cold Weather Shelter

Wind

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or

enclosure (even if doors or windows are open), including

the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea,

fainting or death.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 1.5 m (5 ft.) clearance on all sides of

generator including overhead.

• Remove shelter when temperatures are above 4°C [40°F].

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

65°C (150°F).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles,

structures or damage petrol tank causing a fire.

WARNING

OPERATION

RECEPTACLES

A double pole rocker switch circuit breaker is provided

to protect all the receptacles and generator against

electrical overload.

110/220 Volt AC, 20 Amp Locking

Receptacle

Use a NEMA L14-20 plug with this receptacle. Connect a

4-wire cord set rated for 250 Volts AC at 20 Amps (or

greater) (Figure 5).You can use the same 4-wire cord if

you plan to run a 120Volt load.

This receptacle powers 110/220Volt AC, 60 Hz, single

phase loads requiring up to 1,800 watts of power at

15.0 Amps for 110 Volts; 3,600 watts of power (3.6 kW)

at 15.0 Amps for 220 Volts.The outlet is protected by a

double pole rocker switch circuit breaker.

IMPORTANT: This generator’s locking receptacle is not

protected by a Ground Fault Circuit Interrupter (GFCI).

110 Volt AC, 15 Amp, GFCI Duplex

Receptacles

Each duplex receptacle (Figure 6) is protected against

overload by a push–to–reset circuit breaker.

NOTE: If the double pole circuit breaker is tripped, the

duplex receptacles are disconnected.

Use each receptacle to operate 110Volt AC,

single–phase, 60 Hz electrical loads requiring up to

1,800 watts (1.8 kW) at 15 Amps of current. Use cord

sets that are rated for 125 Volt AC loads at 15 Amps (or

greater). Inspect cord sets before each use.

• NEVER attempt to power a device requiring more

amperage than generator or receptacle can supply.

• DO NOT overload the generator. See “Don’t Overload

Generator”.

Receptacles may be marked with rating value greater

than generator output capacity.

CAUTION

Figure 5 — 120/240 Volt AC, 20 Amp Receptacle

4-Wire Cord Set

240V

120V 120V W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-20 Ground (Green)

Figure 6 — 120Volt, 15 Amp GFCI Duplex Receptacle

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