Boss Industries INFINITY 35 Manuel utilisateur

310928

8/23/2016 AEM

http://www.bossair.com

Product Manual

INFINITY 35

Hydraulically Driven Air Compressor

This manual must be read carefully before using your Boss Industries, LLC INFINITY 35. Store in a safe

and convenient location for future reference.

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Contents

Welcome...............................................4

General Information.........................................4

Safety....................................................5

General Safety Overview.................................5

Safety Precautions...........................................6

Specifications......................................8

Specification Sheet..........................................8

Installation & Operation......................9

Mounting the Compressor................................9

Installation of Air Storage Tanks....................10

Installation of Wiring.......................................10

Connecting the Hydraulic Hoses....................11

Pre-Start-up Inspection Checks.....................11

Check All Fluid Levels....................................11

Machine Documentation................................11

Lifetime Warranty Registration.......................11

Shutdown Procedure.....................................12

Operating Conditions.....................................12

Operating Procedure......................................12

Maintenance.......................................13

Lifetime Warranty Information........................13

Recommended Spare Parts List....................13

Maintenance Chart.........................................14

Compressor Oil..............................................15

Compressor Oil Fill, Level, and Drain............16

Changing the Oil Filter...................................16

Changing the Air/Oil Coalescer......................17

Changing the Air Intake Filter........................17

Compressor Drive Belts.................................18

Troubleshooting................................19

Improper Discharge Pressure........................19

Sump Pressure Does Not Blow Down...........19

Oil Consumption.............................................19

Coalescer Plugging........................................20

High Compressor Discharge Temperature....20

Contacting Boss Industries, LLC....................20

Warranty.............................................21

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Welcome

General Information

Thank you for choosing the Boss Industries, LLC

INFINITY 35 Hydraulically Driven Air Compressor.

Before operating, carefully read this manual and

become well acquainted with your new machine.

Doing this will increase your safety and maximize

the life of the machine.

While this manual is written to be as accurate as

possible, Boss Industries, LLC strives to continually

improve the efficiency and performance of its

machines. As a result, sometimes there may be slight

differences between a given version of the manual

and the machine.

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Safety

General Safety Overview

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Safety

Safety Precautions

The following safety precautions are a general guide to safe operation of the equipment.

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Safety

Safety Precautions (continued)

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Specifications

Specification Sheet

COMPRESSOR SPECIFICATIONS

Model INFINITY 35

Type Hydraulically Driven Air Compressor

Output

Compressor RPM

Hyd Flow Hyd Pressure

Delivery

20 CFM @ 110 PSI 4400 8.2 GPM 1500 PSIG

25 CFM @ 110 PSI 5400 10.1 GPM 1500 PSIG

30 CFM @ 110 PSI 6400 12.0 GPM 1500 PSIG

35 CFM @ 110 PSI 7200 13.5 GPM 1500 PSIG

35 CFM @ 150 PSI 7300 13.7 GPM 1800 PSIG

35 CFM @ 175 PSI 7400 14.0 GPM 2100 PSIG

Operating Pressure

Range 80 - 175 PSIG

Ambient Operating

Temperature Range -20° - 110°F

Oil Capacity

(Compressor) 1 gallon

Air Service Connection 1/2” NPT

Overall Dimensions 28.89” L X 19.34” W X 21.82” H

Weight 200 lbs.

*CALCULATIONS PERFORMED @ 85% EFFICIENCY MECHANICAL AND 96% EFFICIENCY

VOLUMETRIC.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

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Installation & Operation

Mounting the Compressor

When mounting the compressor, care should be taken

to ensure that its location does not impede the

operation of other components on the vehicle. For

example, if your vehicle is equipped with a crane, you

must make sure the compressor will not interfere with

the swing of the crane. In addition, the compressor

should be installed in an area that permits cool

ambient air to enter the air filter and the hot air to

exhaust without recirculating into the machine. A

minimum of 12” of clearance is needed for the hot

discharge air from the cooler. A minimum of 10” of

clearance is required from the rear of the compressor

to allow for proper air intake. Cool ambient air is

drawn in from the rear of the machine. One last

consideration in the mounting should be the routing

of hydraulic hoses. Be sure these can be safely run

to the hydraulic manifold on the machine. The unit

should be secured to the vehicle with four 3/8” grade

8 bolts, flat washers, and loc washers. Ensure that

you have a sub structure that will support the weight

of the compressor. Be sure to follow all National

Vehicle Safety Standards.

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Installation of Air Storage Tanks

This rotary screw air compressor system is designed

to provide continuous volume and constant pressure

without the use of an air storage tank. Within a few

seconds of engagement, the compressor will produce

full volume and pressure needed to run corresponding

air operated equipment without waiting for air tanks

to fill.

Air storage tanks are not utilized as standard

equipment on vehicle mounted rotary screw

compressors. The installation of air storage tanks, if

not done properly, will hinder the performance of the

rotary screw compressor. Boss Industries, LLC

strongly discourages the use of an air storage tank as

standard equipment for vehicle mounted rotary screw

air compressors.

In the rare event air usage is required without

operating the vehicle, an air storage tank can be added

to your system. When adding an air storage tank, be

sure to follow all state and federal DOT regulations

regarding air storage tank usage.

Installation of Wiring

This unit is shipped from the factory with all

necessary internal wiring installed. The only

remaining wiring necessary is the wiring needed to

interface your vehicle/power source with the Boss

compressor. The unit is shipped with 1 end of a 4 pin

connector. They need to be connected as follows:

Pin A) Battery Power

Pin B) Power out to hydraulic system solenoid

through safeties

Pin C) Battery Ground

Pin D) 12VDC switched power for operation

Pin ‘B’ should be used to direct hydraulic flow to the

compressor. This wire can also be used with a relay

to signal the engine speed to increase if additional

hydraulic flow is required during compressor

operation. See one example below.

Installation & Operation

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