Boss Industries Bullet 2 Guide d'installation et d'utilisation

This manual must be read carefully before using your Boss Industries Inc. Air Com-

pressor. Store in a safe and convenient location for future reference.

309003

01/09/2012 DCL

Service and

Maintenance

User Manual Engine Driven

Air Compressor

For technical support:

Phone: (800) 635-6587 (USA)

Phone: (219) 324-7776 (Outside USA)

Fax: (877) 254-4249 (USA)

Email: service@bossair.com

Website: http://www.bossair.com

2309003

3309003

Contents

Manual Change History................................................................................................5

1.1 Revision List....................................................................................................5

Welcome........................................................................................................................6

2.1 General Information..........................................................................................6

2.2 Overview .........................................................................................................6

Safety...................................................................................................................7-9

3.1 General Safety Overview..................................................................................7

3.2 Safety Precautions...................................................................................8-9

Specifications..............................................................................................................10

4.1 Specification Sheet........................................................................................10

Description of Components..............................................................................11-12

5.1 Engine............................................................................................................11

5.2 Drive System...............................................................................................11

5.3 Compressor Airend.......................................................................................11

5.4 Separator System......................................................................................11

I. Sump Tank.............................................................................................11

II. Coalescer Element.................................................................................11

5.5 Pressure Relief Valve.....................................................................................12

5.6 Fuel Tank......................................................................................................12

5.7 Carbon Canister............................................................................................12

5.8 Compressor Air Filter..................................................................................12

5.9 Compressor Oil Filter.................................................................................12

5.10 Compressor Oil Cooler.......................................................................12

Installation & Operation...................................................................................13-16

6.1 System Installation Overview........................................................................13

6.2 Lifting................................................................................................13

6.3 Mounting the Compressor..........................................................................14

6.4 Pre-Start-up Inspection............................................................................14

6.5 Check Fluid Levels.......................................................................................14

6.6 Machine Documentaion.............................................................................15

6.7 Operating Procedure......................................................................................15

6.8 Shutdown Procedure...................................................................................15

6.9 Operating Conditions...................................................................................16

Maintenance........................................................................................17-20

7.1 Overview.............................................................................................17

7.2 Recommended Spare Parts List............................................................17

7.3 How to Order Parts............................................................................17

7.4 Maintenance Chart.............................................................................18

4309003

7.5 Compressor Oil..................................................................................19

7.6 Compressor Oil Fill, Level, and Drain...............................................................20

7.7 Air Intake Filter.......................................................................................20

7.8 Belt Tensioning Procedure.....................................................................21

7.9 Belt Replacement Procedure........................................................................21

Troubleshooting......................................................................................22-25

8.1 Overview............................................................................................22

8.2 Machine Will Not Start.............................................................................22

8.3 Unplanned Shutdown..........................................................................23

8.4 Improper Shutdown Pressure................................................................23

8.5 Blowdown Valve................................................................................24

8.6 Engine Overheating..............................................................................24

8.7 Oil Consumption.................................................................................24

8.8 Coalescer Plugging..............................................................................25

8.9 High Compressor Discharge Temperature..............................................25

8.10 Contacting Boss Industries Inc......................................................................25

Warranty.....................................................................................................26-31

9.1 Warranty Statement............................................................................27

9.2 Summary of Main Warranty Provisions.................................................28

9.3 Return Goods Instructions.................................................................29

9.4 Preparation of Part Return.................................................................29

9.5 Filing Procedures..............................................................................29

9.6 Claims provisions.................................................................................30

9.7 Damage in Transit..............................................................................30

9.8 Airend Exchange Program...................................................................31

Drawings.....................................................................................................33-49

10.1 Frame System...............................................................................34

10.2 Engine System.....................................................................................36

10.3 Compressor System.............................................................................38

10.4 Cooler System...............................................................................40

10.5 Sump Tank System.....................................................................42

10.6 Canopy System...............................................................................44

10.7 Coalescer System..............................................................................46

10.8 Wiring Diagram...............................................................................48

10.9 System Schematic...............................................................................49

5309003

Revision List

ETAD NOITACOL EGNAHCFONOITPIRPCSED SLAITINI

1102/82/7 71.gP .tsiLstraPerapSdetadpU MCM

1102/82/7 54-44.gP .metsySyponaCdetadpU MCM

2102/02/4 01.gP .edutitlahgihrofsnoitacificepsenigneIFEdeddA MSB

1.1 Revision List

6309003

Welcome

2.1 General Information

Thank you for choosing the Boss Industries Inc. Bullet 2Air Compressor.

Before operating this compressor, read over this manual and become well

acquainted with your new machine. Doing this will increase your safety and

maximize the life of the machine.

While this manual is written to be as accurate as possible, Boss Industries

Inc. strives to continually improve the efficiency and performance of its

machines. As a result, sometimes there may be slight differences between a

given version of the manual and the machine.

2.2 Overview

The Boss Industries Inc. Bullet 2 is a compact, strategically designed system. It integrates all major

components on a single frame, which is enclosed in a tough, weather-resistant canopy.

The Bullet 2 design provides output of up to 70

CFM (cubic feet of air per minute) at up to a

maximum of 100 PSI (pounds per square inch).

Two maintenance doors make virtually all

components accessible for maintenance and

service. Instrumentation clearly displays pressure

and hours of operation. Other features, including a

spin-on compressor oil filter, and a spin-on

coalescer element, reduce the time and costs

associated with routine maintenance.

The Bullet 2 also has enhanced safety features to

protect your valuable resources: minimum pressure

orifice, high compressor oil temperature shutdown,

automatic blowdown device, pressure relief valve,

low engine oil pressure shutdown, and clearly

displayed warning/information decals.

This manual must be read carefully before using your Boss Industries Inc. Air Com-

pressor. Store in a safe and convenient location for future reference.

309003

04/7/2011 DCL

Service and

Maintenance

User Manual Engine Driven

Air Compressor

For technical support:

Phone: (800) 635-6587 (USA)

Phone: (219) 324-7776 (Outside USA)

Fax: (877) 254-4249 (USA)

Email: service@bossair.com

Website: http://www.bossair.com

7309003

IMPORTANT: READ BEFORE OPERATING EQUIPMENT

Remember, safety is basically common sense. While there are standard safety rules, each situation has its

own peculiarities that cannot always be covered by rules. Therefore with your experience and common

sense, you are in a position to ensure your, and others, safety. Lack of attention to safety can result in:

accidents, personal injury, reduction in efficiency and worst of all – Loss of Life. Watch for safety hazards

and correct them promptly.

Understanding the proper operation of this equipment is critical to its safe operation. The owner, lessor or

operator of this equipment is hereby notified and forewarned that any failure to observe the safety and

operating guidelines may result in injury and/or damage. Boss Industries Inc. expressly disclaims responsi-

bility or liability for any injury or damage caused by failure to observe these specified precautions or by

failure to exercise the ordinary caution and due care required while operating or handling this equipment,

even though not expressly specified.

In addition to following these safety guidelines, the operator should follow any company specific guidelines

and procedures. Consult your immediate supervisor for specific company safety guidelines and/or proce-

dures.

The following safety symbols are used throughout the manual to draw attention to important information. If

the information is not carefully read and the instructions are not followed, severe injury, death, and/or

damage to property and equipment may occur.

Indicate[s] an imminently hazardous situation, which, if

not avoided, will result in death or serious injury.

Indicate[s] a potentially hazardous situation, which, if not

avoided, could result in death or serious injury.

Indicate[s] a potentially hazardous situation, which, if not

avoided, could result in minor or moderate injury.

Indicate[s] a potentially unsafe situation or practice,

which, if not avoided can result in property and/or

equipment damage only.

Safety

2.1 General Safety Overview

8309003

Safety

The following safety precautions are a general guide to safe operation of the equipment.

Read and understand the operations manual and all other safety

instructions before using this equipment. Failure to follow

operating instructions and/or failure to follow maintenance proce-

dures and intervals could result in personal injury, death, and/or

damage to equipment and property.

Pressurized System. Do not attempt to remove any compressor

parts without first completely relieving entire system of pressure.

Do not attempt to service any part of the equipment while in

operation. Never attempt to repair or modify any pressure vessel

or device.

System contains hot oil. The compressor system must be shut off

prior to servicing. Open the service valve to ensure complete relief

of system air pressure and stored energy. Then permit system to

cool down prior to adding compressor oil or servicing the unit.

Do not use air from this compressor for breathing or food process-

ing. Air from this compressor will cause severe injury if used for

breathing or food processing.

The compressor is designed to compress air only. Do not attempt

to compress other gases. Compression of other gases may create

a situation where an explosion or fire may occur.

Do not use flammable solvents for cleaning compressor parts as

this can cause the unit to ignite or explode during operation. Keep

combustibles out of and away from compressor inlet, and any

associated enclosures.

2.1 Safety Precautions

9309003

Safety

Never disable, override, or remove safeties, either temporarily or permanently.

Do not modify pressure switches to operate equipment at a higher pressure

than specified. When using a hose reel, the complete system must be designed

with safety valves in accordance with OSHA Regulation 1910.169.

Never leave the machine running unattended or leave a tool connected to an

air hose when not using. Relieve system of all stored air pressure after use.

Never adjust the pressure switch to a setting of greater than 150 PSI. Oper-

ating the compressor at greater than 150 PSI may result in personal injury and

property damage.

Mount the compressor in a stable location capable of supporting 500 lbs.

Slight vibration may occur during operation and the machine may move if not

securely mounted.

When using tools, maintain secure footing at all times. Do not overreach or

awkwardly use air tools.

Use only Boss Industries Inc. approved replacement parts or equivalent.

2.1 Safety Precautions (continued)

Over-tensioning belts will cause premature belt, bearing, and shaft seal

failure.

10 309003

Specifications

4.1 Specification Sheet

snoitacificepSrosserpmoC snoitacificepSenignE

ledoM 2telluB epyT

niwT-VelcyC-4urabuS

delooCriAVHO

enilosaG

epyT yratoRdedoolFliO

wercS ledoM 27HE

)MFC(yrevileD GISP001@MFC07 rewoP MPR0063@PH52

egnaRerusserPgnitarepO GISP511-08 tnemecalpsiD sehcnicibuc8.93

gnitarepOtneibmA

egnaRerutarepmeT F°001ot°02- ekortS&eroB ni65.2xni51.3

yticapaCpmuSliO snollaG2 yticapaCliO strauQ7.1

yticapaCmetsySlatoT snollaG5.2 yrettaB F°23@ACC024-V21

noitcennoCecivreSriA TPN"4/3 yticapaCknaTleuF snollaG5

metsySgnilooCepyT riAotliO egnaRedutitlA teeF0005-0

retliFekatnIriA yrDegatSowT

lortnoCfoepyT dnameD%001-0

yrD-thgieW sbl004

teW-thgieW sbl054

enignEIFE

)MFC(yrevileD GISP001@MFC06 ledoM IF27HE

egnaRedutitlA teeF0089-0 rewoP MPR0004@PH82

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

3.44

3.94

16.50

37.13

n0.44

4-PLACES

45.00

20.00

30.00

2.52 2.51

Table des matières

Autres manuels Boss Industries Compresseur d'air

Boss Industries

Boss Industries INFINITY 35 Manuel utilisateur

Boss Industries

Boss Industries BA435 Piston Guide d'installation et d'utilisation

Boss Industries

Boss Industries 36 BHP PISTON Guide d'installation et d'utilisation

Manuels Compresseur d'air populaires d'autres marques

Sparmax

Sparmax DC-25XR Manuel utilisateur

KAESER

KAESER M122 Manuel utilisateur

GMC

GMC GAC1500 Manuel utilisateur

Briggs & Stratton

Briggs & Stratton Air Compressor Manuel utilisateur

Fini

Fini F3GST2TK Manuel utilisateur

Industrial Air

Industrial Air CP1580325 Manuel de programmation

Campbell Hausfeld

Campbell Hausfeld RP3300 Guide de démarrage rapide

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Manuel utilisateur

Hitachi

Hitachi EC99S Manuel de l'opérateur

Parkside

Parkside PKO 270 A1 Manuel utilisateur

Sullair

Sullair 185 Manuel utilisateur

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Manuel utilisateur

Ferm

Ferm CRM1046 Manuel utilisateur

BE AC153 Manuel utilisateur

RIDGID

RIDGID OF25150A Manuel utilisateur

Johnson Controls

Johnson Controls QUANTUM LX Manuel

Sears

Sears Craftsman 919.167463 Manuel utilisateur

Ring Automotive

Ring Automotive RAC700 Manuel utilisateur