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Cordless_Cutter_Instructions_2020B Page | 1 September, 2020

Rebar Cutter Instructions & Parts Lists

DC SERIES PORTABLE REBAR CUTTERS

CORDLESS MODELS

• DCC-1636BHL • DCC-2036BHL

3450 Sabin Brown Road • Wickenburg, AZ 85390

(800) 992-3833 • [email protected]

SERVICE NOTE

Have your power tool serviced by a qualiﬁed repair person using only identical replacement

parts. is will ensure that the safety of the power tool is maintained. For a Service Repair

Center nearest you please call (800) 992-3833 or go visit us online:

www.bnproducts.com

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO USE YOUR TOOL

Cordless_Cutter_Instructions_2020B Page | 2 September, 2020

DO NOT EXCEED MAXIMUM CUTTING

PRESSURE BY ADDING TO OR MODIFYING

THE HYDRAULIC PUMP.

BLEEDING YOUR PORTABLE

REBAR CUTTER

You may have to bleed the hydraulics on your cutter if the tool

runs unusually slow or doesn’t have the pressure to cut normally.

Do not run tool with low or no oil. For best results please follow

these directions:

1. If piston is still moving, run the tool for 2 minutes to warm

the oil inside. If the piston is not moving, add oil before

warming up for 2 minutes.

2. When the oil is warm, run the piston out just before it re-

turns and stop.

3. Remove the oil plug and top it oﬀ with oil.

4. Make a seal with your thumb over the oil plug opening.

5. Run the tool so that it makes a complete cycle.

6. When the piston is completely retracted in the open posi-

tion, gently roll your thumb to let the unwanted air escape.

7. Repeat step #5 and #6 at least three times.

8. Add oil only when the piston is at least halfway out.

9. If you have to add additional oil, repeat #5 and #6.

10. Replace the oil plug and tighten it.

11. Make three or four cuts with rebar. e machine should now

be working properly. Make sure that you observe exactly at

what point the rebar is actually breaking.

12. Pinch a piece of rebar stopping just before it actually breaks.

13. Remove the oil plug again and top oﬀ the reserve one more

time.

14. Replace the oil plug and tighten

15. e operation is now complete.

We recommend the following; 20-weight Non-Detergent Hy-

draulic Oils for use with our tools (anti-foam anti-abrasion): Tel-

lus 68 (Shell), Rando HD 68 (Texaco) or Chevron AW 68 (Chev-

ron). Hydraulic oil can also be ordered in quart containers from

your Diamond Tool Distributor.

OPERATING INSTRUCTIONS

CAUTION: Indicates hazard that could result in

minor personal injury and/or product damage.

CARE: Indicates hazard that will result

in product damage.

PRE-USE CHECKS

1. Check oil level. (See Maintenance)

2. Check condition of cutter blocks and tightness of cutter

block bolts. (See Maintenance) - CHECK FOR CRACKS

IN HOUSING

CAUTION: Using loose or cracked cutter blocks may

result in injury to operator as well as damage to the

tool.

GENERAL SAFETY PRECAUTIONS

Use rebar cutters on maximum Grade 60 steel reinforcing bars

only. ese tools are not to be used in cutting other kinds of

metal or materials. Do not cut ungraded rebar.

IMPORTANT:

Do not attempt to cut rebar by locking the oﬀ/on switch to the

on position. is locking procedure is to be used only to warm

the tool in cold climates or used with our hands free electrical

box and foot operated switch. is is a safety issue and may

cause damage to your rebar cutter. Always pull the on/oﬀ switch

by hand for each individual cut. A foot operated switch and spe-

cial electrical box are available if you want to use these cutters as

production tools. Contact your local distributor or BN Products

RESTRICT USE TO

DESIGNATED MATERIALS

ere is always a chance that the cut end may shoot out, espe-

cially if less than 30cm (1 foot) in length. Exceeding designated

material speciﬁcations greatly increases this risk and will also

damage the tool. Do not attempt to cut rebars harder, thicker or

thinner than speciﬁed.

USE EYE PROTECTION

Wear safety goggles, safety glasses with side shields or a face

shield when using cutter.

PROVIDE SAFETY BARRIERS

Erect safety screens to protect coworkers from possible ﬂying

ends. Place a safety screen under the rebar when working in high

places.

EXERCISE PROPER CONTROL

Hold cutter ﬁrmly and maintain proper footing and balance.

Do not overreach. When working in a high place, secure cutter

to scaﬀolding with a safety rope. Check that power cord is not

fouled and keep cord away from sharp edges and heat. Check

that all adjusting wrenches have been removed before using cut-

ter.

GUARD AGAINST ELECTRIC SHOCK

To avoid possible shock, do not handle cutter with wet hands

or use cutter in the rain or damp places. Be aware of all power

lines, electric circuits and other hazards that may be contacted,

especially those that are below the surface or otherwise hidden

from view.

MAINTAIN CUTTER WITH CARE

Inspect cutter before each application. Faulty or loose cutter

blocks could result is personal injury. Keep handle dry, clean and

free from oil and/or grease. Keep housing and piston free of dirt

and iron ﬁlings. Check that no screws or bolts are loose or miss-

ing. Follow instructions for maintenance. Inspect switch, cord,

plug and any extension cable at regular intervals. It is a good idea

to inspect the housing for any cracks before operating.

Cordless_Cutter_Instructions_2020B Page | 3 September, 2020

3. Check that the power source is appropriate to the cutter.

CARE: If voltage is too high, the motor will burn out. If

voltage is too low, insuﬃcient power will be generated.

Never use DC current.

4. Check that power supply is properly grounded.

CAUTION: Failure to ground power supply may result

in electric shock to operator (DC-16LZ, DC-16W and

DC-32WH have double-insulated motors and do not

require grounding.)

5. Check that cord is undamaged and that plug is not loose.

CAUTION: Cut or abraded covering could result in a

short and Electric shock to operator.

6. If an extensions cable is to be used, make sure that it is

undamaged and that it is the proper wire gauge thickness

for the length. See table below.

7. Before plugging in the tool, make sure that the switch lock

is OFF.

CAUTION: If switch lock is ON, cutter will start as

soon as it is plugged in. To disengage lock, pull trigger-

switch and press lock-button, which will pop out.

Length 110/115 50/60 Hz

Cable Size (AWG)

Up to 15mm (50 ft.) 14

Up to 30mm (100 ft.) 12

Up to 45mm (150 ft.) 10

WARM-UP

In cold weather you should warm up the tool unit for 30-60 sec-

onds so that the hydraulic oil reaches the proper viscosity. Pull

trigger-switch to extend piston and release when it has reached

its full stroke. Repeat 15-20 times.

STOPPER BOLT ADJUSTMENT

THE STOPPER BOLT IS PROBABLY THE MOST

IMPORTANT PART OF YOUR PORTABLE CUTTER.

e adjustable stopper functions to maintain the rebar in the

correct position during cutting and must be properly set for

each size of rebar before use.

1. Screw in stopper to provide suﬃcient clearance for rebar.

2. Insert rebar fully into U-shaped support. Make sure that

rebar is resting on the base of the support.

3. Keeping rebar at right angles (90 degrees) to front cutter

block, screw out stopper until it is just touching the rebar.

Once set, the stopper needs no further adjustment while

cutting rebar of the same diameter, but must be reset for a

diﬀerent size rebar.

CAUTION: Failure to correctly set the stopper bolt will

result in excessive wear of cutter blocks and may cause

cut end to ﬂy out. is will also lead to piston and cylin-

der damage.

CUTTING

1. Insert rebar between stopper and front cutter block, mak-

ing sure that it is properly seated in U-shaped support.

2. Pull trigger-switch and keep depressed while piston ad-

vances and rebar is cut. (If switch is released at an interme-

diate point, piston will stop.)

3. When cut is completed, release switch. Piston retracts

automatically (Note that switch cannot be reactivated until

piston has fully retracted.)

POINTS OF ATTENTION

1. 1. Be especially careful when cutting oﬀ short lengths

(30cm/12” or less) as the cut end tends to ﬂy out.

CAUTION: Flying ends are a hazard to all personnel in

the vicinity. Erect safety screens.

2. Do not cover air vents or operate the tool on dirt – use a

plywood base under the rebar cutter to keep armature and

fan clean

CARE: If the vents are covered, the motor will overheat

and may burn out.

3. If hydraulic oil exceeds 70 degrees C (158 degrees F) in

temperature, power will drop. Allow unit to cool before

resuming operation. (Be particularly careful in summer,

when the aluminum pump case heats up quicker.)

4. If a drop in power is observed and motor is unusually hot,

check carbon-brushes. (See maintenance)

5. If piston should ever fail to retract completely, push rear

cutter block backwards to manually retract piston or check

under piston to remove any debris keeping the piston from

retracting.

CAUTION: Use a rebar or ﬂat metal bar for this pur-

pose. Never push cutter block with any part of the hand,

even if gloved.

NOTE: Rebar cutters manufactured in after 2007 have a

safety release valve for retracting the piston if it doesn’t

return to the start position. is is usually caused by cut-

ting improperly seated rebar that becomes jammed between

the cutting blocks. On these newer models simply rotate the

Allen set screw a quarter turn to retract the piston. On the

DC-20WH, see parts breakdown part #64 for location of this

release valve.

Once piston has been retracted, pull trigger-switch long

enough to partially advance piston. Unplug unit. Check piston

and housing for accumulated dirt and iron ﬁlings that may be

jamming the piston. (See Maintenance) If, after cleaning, piston

still does not automatically retract when fully extended, the

piston itself may be damaged. Return the unit to an authorized

repair center or BN Products for repair.

MAINTENANCE ON CUTTER BLOCKS

Before using, always check that the two bolts on each cutter

block are properly tightened. Using a loose block will result in

damage to block and housing. Also check condition of cutter

Cordless_Cutter_Instructions_2020B Page | 4 September, 2020

blocks. If either cutting edge is dull or chipped, remove retain-

ing bolts and rotate both blocks so that two new edges come

into use. Replace and tighten bolts. (Each block has four cutting

edges.) When all four cutting edges have been used or if either

block is cracked or otherwise damaged, replace both blocks.

CAUTION: A loose or cracked block may result in injury to

operator.

CLEANING

Clean your tool every day, preferably immediately after use.

CAUTION: Wear gloves to protect hands from metal splin-

ters.

Do not use an air gun: blasting with air can cause metal ﬁlings

and/or dust to get into eyes and respiratory system.

Disconnect the unit. Wipe or brush away all dirt and metal

ﬁlings. Pay particular attention to the lower half of the piston,

where dirt is more easily accumulated.

NEVER USE YOUR CUTTER TO CUT REBAR IN WET

CONCRETE.

OIL-LEVEL CHECK

As the cutters are hydraulically operated, the oil-level must be

checked at frequent intervals, preferably every day. Failure to

maintain the oil at the proper level results in a drop in pressure

and loss of cutting power.

CAUTION: Hydraulic oil is highly ﬂammable. Keep away

from sparks and naked ﬂame. Do not smoke.

CAUTION: Hydraulic oil may cause inﬂammation of the

eyes and skin. If ingested, it will cause diarrhea and vomit-

ing. In case of eye contact, rinse in clean water for at least

15 minutes and consult a physician. In case of skin contact,

wash thoroughly with soap and water. In case of ingestion,

consult a physician immediately. Do not induce vomiting.

1. Oil should be warm but not hot. Warm up unit if cold.

2. Adjust stopper and make three or four cuts, noting exactly

at what point the rebar is actually breaking.

3. Pinch a short piece of rebar, stopping just before it breaks

oﬀ. Unplug unit from power source.

4. With partially severed rebar in place, oil-plug should be

straight up. (If unit is hot, allow cooling down.)

5. Remove oil-plug and seal-washer (packing).

CAUTION: Never remove oil-plug when unit is hot or

oil will spurt out.

6. Check that oil is level with bottom of plug hole (i.e. that

pump case if full to the brim). If oil level is too low, top up

with 20-weight hydraulic oil with anti-foam and anti-abra-

sion properties (ISO viscosity grade VG46, e.g. Shell oil

Tellus 68, Mobil oil DTE-25 or Esso Uni power SQ46).

7. After topping oﬀ, extract air from system. Gently tilt cutter

lengthwise and return it to a level position. Top oﬀ again

and tilt in the opposite direction. Repeat this process until

all air has been extracted.

CARE: Cutter cannot function properly if oil contains

air bubbles.

8. Replace seal washer (packing) and oil plug. Connect cutter

to power source and completely sever rebar.

OIL-CHANGE

e hydraulic oil should be changed at least once a year, sooner

if it appears dirty.

NOTE: Hydraulic oil should be warm before draining

1. Unplug unit from power source. Remove oil-plug and pack-

ing. Turn cutter over and drain oil into a suitable recepta-

cle. When oil ceases to drain out, tilt unit to rear so that oil

trapped in the piston housing can run out. When housing is

empty, tilt unit in the opposite direction to empty the resi-

due in the pump case.

2. With drain-hole uppermost, slowly ﬁll the unit with fresh

oil. Replace plug and lightly tighten. Connect unit to power

source and advance piston two or three times. Unplug unit

and remove oil-plug. Top oﬀ oil-level and replace plug.

3. Finally, follow procedure for oil-level check. (Steps 2-8)

NOTE: Dispose of hydraulic oil in accordance with local regula-

tions. Do not pour into the sea, a river, a lake or drains.

BOLT TIGHTNESS

Once a week, or after every 500 cuts, check the tightness of all

bolts; especially those bolts securing the housing to the cylinder.

Loose bolts will result in a loss of power. Make sure that the bolts

holding both cutter blocks are also tight

CARBON BRUSHES

Inspect the two carbon brushes at least once every two months.

(Nominal brush life is 200 hours).

CARE: Worn brushes will result in power loss, cause the motor

to run hot and irreparably damage the armature.

1. Disconnect unit.

2. Unscrew both brush caps and pull out carbon brushes.

3. Replace brushes if less than 6mm or1/4” in length.

Cordless_Cutter_Instructions_2020B Page | 5 September, 2020

OVERHAUL

Return the unit to an authorized agent for overhaul at least

once every two years, sooner if subjected to heavy use. Call

(800) 992-3833

GENERAL SAFETY RULES

WARNING: Read all instructions. Failure to follow all instruc-

tions listed below may result in electric shock, ﬁre and/or seri-

ous injury. e term “power tool” in all of the warnings listed

below refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas

invite accidents.

Do not operate power tools in explosive atmospheres, such as

in the presence of ﬂammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power

tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the

plug in any way. Do not use any adapter plugs with earthed

(grounded) power tools. Unmodiﬁed plugs and matching out-

lets will reduce risk of electric shock. Avoid body contact with

earthed or grounded surfaces such as pipes, radiators, ranges

and refrigerators. ere is an increased risk of electric shock if

your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pull-

ing or unplugging the power tool. Keep cord away from heat,

oil sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord

suitable to outdoor use. Use a cord suitable for outdoor use

reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense

when operating a power tool. Do not use a power tool while

you are tired or under the inﬂuence of drugs, alcohol or medi-

cation. A moment of inattention while operating power tools

may result in serious personal injury.

Use safety equipment. Always wear eye protection. Safety

equipment such as dust mask, non-skid safety shoes, hard

hat, or hearing protection used for appropriate conditions will

reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the oﬀ-posi-

tion before plugging in. Carrying power tools with your ﬁnger

on the switch or plugging in power tools that have the switch

on invites accidents.

Remove any adjusting key or wrench before turning the power

tool on. A wrench or a key left attached to a rotating part of the

power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all

times. is enables better control of the power tool in unex-

pected situations.Dress properly. Do not wear loose clothing or

jewelry. Keep your hair, clothing and gloves away from mov-

ing parts. Loose clothes, jewelry or long hair can be caught in

moving parts.

If devices are provided for the connection of dust extraction

and collection facilities, ensure these are connected and prop-

erly used. Use of these devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for

your application. e correct power tool will do the job better

and safer at the rate for which it was designed

Do not use the power tool if the switch does not turn it on and

oﬀ. Any power tool that cannot be controlled with the switch is

dangerous and must be repaired.

Disconnect the plug from the power source and/or the bat-

tery pack from the power tool before making any adjustments,

changing accessories, or storing power tools. Such preventa-

tive safety measures reduce the risk of starting the power tool

accidentally.

Store idle power tools out of the reach of children and do not

allow persons unfamiliar with the power tools or these instruc-

tions to operate the power tool. Power tools are dangerous in

the hands of untrained users.

Maintain power tools. Check for misalignment or binding or

moving parts, breakage of parts and any other condition that

may aﬀect the power tools operation. If damaged, have the

power tool repaired before use. Many accidents are caused by

poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cut-

ting tools with sharp cutting edges are less likely to bind and are

easier to control.

Use the power tool, accessories and tool bits etc., in accordance

with these instructions and in the manner intended for the

particular type of power tool, taking into account the working

conditions and the work to be performed. Use of the power

tool for operations diﬀerent from those intended could result in

a hazardous situation.

Cordless_Cutter_Instructions_2020B Page | 6 September, 2020

Type DCC-1636BHL DCC-2036BHL

Cutting ability #5, 5/8” (16mm) Grade 60

or less

#6, 3/4” (20mm) Grade 60

or less

Minimum cutting diameter .157” (4mm)

Cutting Speed 2 seconds / 500 pieces per

charge

4.2 seconds / 320 pieces per

charge

Power Source • Battery Powered 36V Battery: Metabo HPT BSL36B18:

DC36V-4.0Ah / 18V-8.0Ah (Lithium Ion)

• Charger: Metabo HPT UC18YSL3 14.4-18V

Rapid Charger

• Charging time: 64 min (BSL36B18,

when using UC18YSL3)

Electric Flow 36V DC 36V DC

External dimensions (L) 13.4” (340mm) x (W) 3.5”

(88mm) x (H) 10.3” (262mm)

(L) 15.3” (387mm) x (W)

4.1” (103mm) x (H) 10.8”

(274mm)

Weight 12.5 lbs. (5.65 kg) (with

BSL36B18)

20.5 lbs. (9.3 kg) (with

BSL36B18)

Standard accessory tool set Hex wrench 4, 6 mm

Oil Pot (hydraulic oil 70cc)

Side Handle

Plastic Storage Case

Charger (UC18YSL3)

Battery (BSL36B18)

Hex wrench 4, 6 mm

Oil Pot (hydraulic oil 70cc)

Side Handle

Plastic Storage Case

Charger (UC18YSL3)

Battery (BSL36B18)

Charger Speciﬁcations

Battery Charger Metabo HPT UC18YSL3

Power Input Single Phase AC 120V 60HZ

Power Output DC 14.4V-18V

USB terminal 5V @ 2.0A

Charging time 52 min minimum for Mul-

tivolt

Battery Speciﬁcations

Manufacturer and

part number

Metabo HPT BSL36B18

(372121M)

Type of Battery Lithium-Ion Battery

Battery Voltage 36V / 18V (Automatic

switching)

Battery Amperage 4.0Ah / 8.0Ah (automatic

switching)

Power Output 1,440W

PLEASE NOTE: that this battery exceeds 100Wh and

is a fully regulated Dangerous Goods Item UN3480

Cordless_Cutter_Instructions_2020B Page | 7 September, 2020

POWER STORAGE BATTERY

When installing or removing the storage battery, make sure

that the switch is turned oﬀ on the tool. Do not put your ﬁnger

on the switch while attaching or removeing it. After installing

the storage battery, make sure that there is no gap between the

main unit and the storage battery. Please use the speciﬁed char-

ger or storage battery as described in this instruction manual

or our catalog.If you use a storage battery other than the one

speciﬁed, it could explode and cause injury or damage.

It may cause harm.

CHARGING YOUR BATTERY

Please use the charger that came with the tool. Do not use with

any other transformers, or DC power supplies. ere is a risk

of ﬁre due to over heating. Do not charge the battery when the

temperature is below 32°F or above 104°F. Not only will it not

be charged properly, but the life of the battery can be short-

ened. It may also cause a ﬁre. Charge the storage battery in a

well-ventilated place, and do not cover it with a cloth while

charging. It will generate heat and there will be a risk of explo-

sion and ﬁre. Unplug it from the power supply when not in use.

ere is a risk of electric shock or ﬁre.

Do not short the terminals of this battery. Be sure to use the

attached battery terminal cover when storing to prevent short

circuit. Please cover and store when not in use. ere is a risk of

smoke, ﬁre, and explosion. Be careful of electric shock. Mois-

ture reduces the insulation of the motor and may cause electric

shock. Do not use the product in a place where water or oil can

easily get inside the workings of the battery or charger. Do not

touch the power plug of the charger with wet hands. ere is

a risk of electric shock. Do not put the battery in a ﬁre. It may

explode or emit harmful substances.

Switch oﬀ the power tool body and remove the rechargeable

battery from the power tool when not in use or when moving,

inspecting, servicing, or repairing this tool.

oroughly check the battery and protective parts for damage

before operating this tool.

A charger with a damaged power plug or cord, or a charger that

has been dropped or damaged should be considered unsafe.

When using two or more batteries in succession, be sure to let

it rest and allow it to cool before use. Do not use batteries other

than those speciﬁed. Make sure to install the battery securely.

Do not throw the battery together with general trash or put it

in a ﬁre. Keep the batteries out of the reach of children. Use

the battery correctly according to the speciﬁcations displayed.

Please take precautions when connecting to a USB device. is

charger comes standard with this product charges a lithium-ion

battery for power tools.

Observe the following when charging USB devices. In the event

of an unexpected problem, the data stored inside the connected

USB device is at risk. When connecting to a USB device, the

data stored inside the USB device could be damaged. In any

event, BN Products will not be responsible for any loss or fail-

ure of any connected equipment.

PRECAUTIONS WHEN USING

LITHIUM-ION BATTERIES

is product comes standard with a lithium-ion battery. It

has an internal protection function to stop the output for the

purpose of extending the life of the battery. While using this

product, the motor will stop in the following cases even if the

switch is pulled.

• e motor stops when the battery level is low. In this case,

charge the battery immediately.

• If the tool body is overloaded, the motor may stop. In this

case, turn oﬀ the switch once and remove the cause of the

overload.

• e motor may stop if the storage battery becomes over-

heated. In this case, stop using the storage battery, remove

it from the tool body, and have a well-ventilated day. Allow

the storage battery to cool suﬃciently to reset.

WARNING

Be sure to observe the following in order to prevent leakage,

heat generation, smoke emission and ignition of the battery.

• Make sure that the battery does not collect chips and dust.

• Be careful not to let the chips touch the battery while

working.

• Do not leave the battery in a place where the chips and dust

can be expected to fall.

• Do not use batteries that are signiﬁcantly damaged or

deformed.

Do not connect the battery directly to an outlet or a car ciga-

rette outlet. Do not use the battery for any purpose other than

the designated equipment. Don’t heat the battery in a micro-

wave oven or put it in a high-pressure container. If the battery

leaks or smells bad, keep it away from ﬁre immediately. Do not

use in places where strong static electricity is generated. When

using, charging, or storing the battery, it emits an unusual odor,

generates heat, discolors, or deforms, it should be cconsidered

unsafe. If you notice the any of the above, stop using it immedi-

ately and consult the store where you purchased it.

PLEASE NOTE

If the battery leaks and the liquid gets into your eyes, do not rub

it and immediately wash it oﬀ with tap water. Rinse thoroughly

with clean water and seek medical attention immediately.

If left untreated, the liquid may damage your eyes. If the battery

leaks and the liquid gets on your skin or clothes, immediately

wash it oﬀ with clean tap water. It may cause skin irritation.

Cordless_Cutter_Instructions_2020B Page | 8 September, 2020

Old batteries used for cordless tools are valuable and recyclable.

It is a resource. When discarding batteries and similar prod-

ucts, please cooperate with recycling centers. Please bring it to

the store where you purchased it.

Use, disassembly, or modiﬁcation other than the storage

of power for this tool as speciﬁed by in this manual is not

allowed.

HOW TO INSTALL YOU BATTERY

Firmly support the machine body and of the storage battery

Pay attention to the mounting direction and click into place.

HOW TO REMOVE YOUR BATTERY

Firmly support the machine body, storage battery. Slide while

pressing the latches on both sides and pull out the battery.

CHARGING METHOD

Before use, when it is new, or when it has not been used for a

long period of time, and when the remaining amount is low,

charge in the following manner.

When you plug your charger into a power outlet, it may hear a

rattle or it may not come on immediately. If so, discontinue use

and send it for repair. If the fan does not come on this will cause

overheating of the unit. After charging, remove the battery

from the charger. If the battery usage time has dropped signiﬁ-

cantly even after the battery is correctly charged,

consider that the battery has reached the end of its life, and

replace it with a new battery.

1. Check the power supply - is charger is for AC 120V.

2. Check the outlet - If the outlet, or the power plug is loose,

or if the plug comes oﬀ, do not connect it. is is dangerous

and can cause a ﬁre hazard.

3. Plug the power plug into an outlet - e charging lamp keeps

blinking red. (Refer to “Charge lamp display”)

4. Insert the battery into the charger - Insert the battery until

it seats ﬁrmly. When charging starts, the charging lamp lights

up continuously in blue to notify you that charging has started.

During charging, the battery capacity lamp displays the charg-

ing capacity.

5. When charging is ﬁnished - When charging is completed,

the charging lamp lights continuously in green and the buzzer

sounds for 6 seconds. Unplug the power plug from the outlet

and remove the storage battery from the charger.

*Charging time may be longer depending on the ambient tem-

perature and storage battery status.

CHARGING LAMP DISPLAY

e charger has a “charging lamp” that displays the charging

status. e display contents of each lamp are as follows.

Lamp Lamp Display Power State

Charging Light

(Red/Blue/

Green/Purple)

Before

Charging

Flashing

Red

0.5 seconds

on / 0.5

seconds o

Plugged in

to power

supply

Charging Light

Blue

Continuous

Light

Fully

Charged

Solid

Green

Continuous

Light

Buzzer will

sound for 6

seconds

High

Temperature

Standby

Flashes

Red

0.3 seconds

on /0.3 sec-

onds o

Tempera-

ture of the

battery is

to hot to

charge will

automati-

cally start

when

battery

has cooled

down.

Can not be

charged

Fast

Flashing

Purple

0.1 seconds

on / 0.1

seconds o

Charger

or battery

terminal

might have

foreign

matter inter-

fering with

charge

*After charging is completed, please it rest for about 5 minutes

until the next charging. If you use the same charger continu-

ously, the charger will overheat and may cause a malfunction.

BATTERY LAMP DISPLAY

You can check the remaining power capacity by viewing the vi-

sual display on the battery. e lamp display is divided into four

levels: 25%, 50% 75% and full charge. e battery level display

may vary slightly depending on the ambient temperature, and

battery characteristics. e battery capacity lamp will turn oﬀ

after a while after charging is completed.

HOW TO USE THE USB PORT

In addition to charging lithium-ion batteries for tools, this

charger can also be used for general USB devices. You can

charge USB devices such as mobile phones from the connected

lithium-ion batteries in places where there is no power sup-

ply. Before use, make sure that the USB cable to connect is not

damaged. Using a damaged USB cable may cause smoke or ﬁre.

When not in use, cover the USB terminal with a rubber cover.

If dust adheres to the USB terminal, it may cause smoke or ﬁre.

Cordless_Cutter_Instructions_2020B Page | 9 September, 2020

1. Select charging method. Depending on the charging

method, insert the storage battery into the charger or plug

the power plug into an outlet.

2. Look for and turn on the USB power switch. When the

USB power switch is turned on, the USB power lamp lights

up.

3. Connect the USB cable. Remove the rubber cover and use

the commercially available USB cable that matches your

product. Insert it all the way in. If the power plug is not

plugged into an outlet and the storage battery runs out of

capacity, the USB power lamp goes oﬀ and output stops.

When the USB power lamp goes oﬀ, insert the power plug

or replace the storage battery.

4. When charging is complete the USB power lamp does

not go oﬀ even after charging the USB device. Check the

charging status with a USB device. Turn oﬀ the USB power

switch and disconnect the power plug from the outlet.

Remove the storage battery from the charger and cover the

USB terminal with a rubber cover.

* If you charge the USB device and the storage battery at the

same time, the charging time will be longer.

*Charging of USB devices may be suspended midway.

*When not charging the USB device, turn oﬀ the USB power

switch and charge the USB device.

Please remove it from the electric appliance. (Reducing the bat-

tery life of USB devices, unexpected accidents it may cause )

*Some USB devices may not be charged.

ABOUT BASIC FUNCTIONS

Gear switch

e switch contains an electronic circuit that changes the

rotation speed of the motor steplessly according to the amount

of pulling in. Although it is stored, please use it in the fully

retracted state when cutting the material.

*If the material is cut when the switch pull-in amount is small

(low motor rotation)

e temperature of the built-in electronic circuit components

will rise, which may cause a malfunction.

How to use LED light

e tool LED light automatically turns on while the switch

is pulled. Release your ﬁnger from the switch, and about 10

seconds later, the LED light will turn oﬀ automatically. e LED

light also has the function of emitting a warning signal during

use.

* Wipe oﬀ the dust on the lens with a soft cloth to prevent it

from being scratched.

LED WARNING SIGNALS

is product has a function to protect the tool and the storage

battery, when the protection function is activated, while the

switch is pulled, the LED light will turn on. When the protec-

tive function is activated (ﬂashing light), immediately remove

your ﬁnger from the switch and follow the action.

*1: For RFC, refer to “About RFC” below.

*2: For temperature protection, refer to “Temperature protec-

tion” below.

ABOUT RFC

is product includes RFC (Reactive Filter) that reduces the

phenomenon of the tool body shaking during work. When a

load is applied suddenly and the rotation speed of the motor

drops rapidly, the tool body shakes. e output is stopped be-

fore it is turned oﬀ, reducing the load on the operator.

ABOUT TEMPERATURE PROTECTION

is product protects the motor and electronic components

that control the drive of the motor. erefore, a temperature

protection circuit is installed. When continuous work is per-

formed, the temperature of the main body rises, so the tem-

perature protection circuit operates and automatically stops.

In that case, cool the main body suﬃciently. Can be used again

when the temperature drops. In addition, when working con-

tinuously, replace the storage battery and perform tool cooling

every 100 times of continuous cutting. Please rest your tool for

about 15 minutes before using.

*During continuous operation, do not touch the metal parts of

the pump case etc.

Cordless_Cutter_Instructions_2020B Page | 10 September, 2020

DCC-1636BHL

1 1C2071000 HOUSING

2 7USI26 USI PACKING

3 7B10030T11 STOPPER BOLT 10X30

4 1C16031 LOCK SPRING

5 1CL003 CUTTER BLOCK NO. 13L

6 1C4199500 CUTTER GUARD

7 7CB205022 CAP BOLT WITH WASHER M5X22

8 7CB06018 CAP BOLT M6X18

9 1C4139602 RETURN SPRING

10 1C3097800 PISTON

11 7K0606023R2H PISTON KEY

12 7ORP49RF O RING P49RF

13 7BRP49B BACK UP RING P49

14 1CL003 CUTTER BLOCK NO. 13L

15 7CB205015 CAP BOLT WITH WASHER M5X15

16 1C4138501 RETURN VALVE

17 7BW008 DISK SPRING 8

18 7SRH026 SNAP RING H26

19 1CB4104002 GUIDE CLAMP

20 7SPNC8 SPNC PACKING SPNC8

21 7BRP8B BACK UP RING P8T2

22 1C4152300 RETURN VALVE GUIDE

23 7ORP16 O RING P16

24 7BRP16B BACK UP RING P16T2

25 7SPW005 PLATE WASHER S5

26 7NU005 U NUT 5

27 1C2071100 CYLINDER

28 1C4272700 CYLINDER PACKING

29 1C4103200 RAM

30 1C4273700 RAM RETURN SPRING

31 1C197301 DELIVERY VALVE

32 1C1331 DELIVERY VALVE SPRING

33 1C13352 SPRING GUIDE

34 1C13292 PUMP HEAD SEAL

35 1C4196500 RELEASE VALVE

36 7ORS4 O RING S4

37 3P1044 MAGNET FILTER

38 7635 BALL BEARING

39 1C4137200 BEARING GUIDE (2)

40 7RNAF81510 NEEDLE BEARING

41 1C4103000 BEARING GUIDE

42 7SRH020 SNAP RING H20

43 1C2044700 PUMP CASE

44 1C4143403 PUMP CASE PACKING

45 7SC12257 OIL SEAL

46 1C4137300 AIR BAG

47 1C4137400 AIR BAG NUT

48 7NT04012 TAPPING SCREW 4X12

49 7BB10008 BUTTON BOLT 10X8

50 7WF10 SEAL WASHER WF10

51 76901ZZ BALL BEARING 6901ZZ

52 3AP3127500 DISTANCE PIECE P

53 7CB05045 CAP BOLT M5X45

54 7CB05050 CAP BOLT M5X50

55 7GW005 WASHER M5

56 7JASO20371ATF O RING

57 1C3141100 DISTANCE PIECE M

58 3AP4230600 WASHER

59 7CB04010 CAP BOLT M4X10

60 7GW004 WASHER M4

61 76303ZZ BEARING

62 1C3141000 CAM SHAFT

63 7DP03015 DOWEL PIN 3X15

64 7NT04030 TAPPING SCREW 4X30

65 7SW004 SPRING WASHER M4

66 1C2071300 SHIFT PLATE

67 7HTK372226B SHIFT DOG

68 7HTK331895B SCREW SET (2 PCS.)

69 7HTK339755B SHIFT ARM

70 7HTK372225B REAR CASE

71 7HTK339774B PLANET GEAR (B) SET (5 PCS.)

72 7HTK339758B SLIDE RING GEAR

73 7HTK339759B PINION (B)

74 7HTK331926B NEEDLE BEARING SET (4 PCS)

75 7HTK334441B PLANET GEAR (A) SET(4 PCS)

76 7HTK339760B FIRST RING GEAR

77 7HTK339761B WASHER (B)

78 7HTK339762B MOTOR SPACER

79 7HTK361070B ROTOR PINION SET

80 7HTK372885B HOUSING (A) (B) SET

81 7HTK372227B TERMINAL PIECE SET

82 7HTK313687B FLANGE TAPPING SCREW D3X16

83 7HTK370151B SWITCH

84 (BSL36A18) MULTI-VOLT BATTERY

85 (UC18YSL3) BATTERY CHARGER

86 1C1627 SIDE HANDLE

- - 7CSP100 PLASTIC CARRYING CASE

DCC-1636BHL

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