BKI LGF Manuel utilisateur

Gas Pressure Fryer

MODELS LGF, LGF-F, & LGF-FC

Installation and Operation Manual

Serial Numbers 137733 and higher

BKI

LIMITED

WARRANTY

PO Box

80400

•

Simpsonville,

29680-0400

•

USA

(864)

963-3471

•

Toll

Free: (800)

927-6887

•

Fax:

(864) 963-5316

Asia



Europe



Latin America



North America

WHAT IS

COVERED

This warranty covers defects in material and workmanship under normal use, and applies only to the original

purchaser providing that:

⁪The equipment has not been accidentally or intentionally damaged, altered or misused;

⁪The equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes, and in accordance with the installation and operating instructions provided with this product.

⁪The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS

COVERED

This

warranty

extended

to the original

purchaser

and applies only

equipment purchased

for use

in the U.S.A.

COVERAGE PERIOD

⁪

Warranty claims must be received in writing by BKI within one (1) year from date of installation or

within one (1) year and three (3) months from data of shipment from the factory, whichever comes

first.

⁪

COB Models: One (1) Year limited parts and labor.

⁪

COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2) year door

warranty.

⁪

CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.

⁪

BevLes Products: Two (2) Year limited parts and labor.

⁪

Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date

from BKI, whichever comes first.

WARRANTY

COVERAGE

This

warranty

covers on-site labor, parts and

reasonable

travel

time

and travel

expenses

of the

authorized

service

representative

(100) miles

round

trip and (2)

hours

travel time and

performed

during

regular,

weekday

business

hours.

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on

convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or

any other charges.

EXCLUSIONS

⁪

Negligence

or acts of

God,

⁪

Thermostat

calibrations

after (30) days

from

equipment

installation

date,

⁪

Air and g

adjustments,

⁪Light

bulbs,

⁪Glass doors and

door

adjustments,

⁪Fuses,

⁪Adjustments

burner

flames and

cleaning

pilot

burners,

⁪Tightening

of screws

fasteners,

⁪Failures

caused

by erratic

voltages

or gas

suppliers,

⁪Unauthorized

repair by

anyone

other

than

a BKI F

actory

Authorized

Service Center,

⁪

Damage

shipment,

⁪Alteration,

misuse or

improper

installation,

⁪Thermostats

and safety valves with

broken

capillary tubes,

⁪Freight

–

other

than

normal UPS charges,

⁪Ordinary

wear and

tear,

⁪Failure to follow

installation

and/or

operating

instructions,

⁪

Events

beyond

control

of the

company.

INSTALLATION

REPLACEMENT PARTS

Leveling, as well as

proper

installation

and check out of all

new

equipment

per

appropriate

installation

and use materials – is t

responsibility of the

dealer

or installer, not the

manufacturer.

BKI

genuine

Factory OEM parts receive a (90) day

materials

warranty

effective from the date of

installation

by a BKI F

actory

Authorized

Service

Center.

Warranty

is in lieu of all

other

warranties,

expressed

or implied, and all

other

obligations

or liabilities

on the

manufacturer’s

part. BKI shall in no

event

be liable for any

special,

indirect

consequential

damages,

or in any

event

for

damages

in excess of the

purchase

price of the unit. The repair or

replacement

proven

defective

parts shall

constitute

fulfillment of all

obligations

under

the terms

of this

warranty.

Gas Pressure Fryer Table of Contents

Table of Contents

Table of Contents .................................................................................................................................................... 1

Introduction.............................................................................................................................................................. 2

Safety .................................................................................................................................................................... 2

Safety Signs and Messages ............................................................................................................................. 2

Specific Precautions ......................................................................................................................................... 3

Equipotential ground plane........................................................................................................................... 3

Full Disconnection ........................................................................................................................................ 3

Safe Work Practices ......................................................................................................................................... 4

Safety Labels .................................................................................................................................................... 9

Installation.............................................................................................................................................................. 11

Inspection for Shipping Damage......................................................................................................................... 11

Preparation.......................................................................................................................................................... 11

Location and Clearance ...................................................................................................................................... 12

Installation Procedure.......................................................................................................................................... 12

Initial Test and Adjustment.................................................................................................................................. 13

Gas Conversion Instructions............................................................................................................................... 14

Operation................................................................................................................................................................ 15

Controls and Indicators ....................................................................................................................................... 15

Care of the Shortening........................................................................................................................................ 18

LGF and LGF-F Operation.................................................................................................................................. 19

Start-Up (LGF and LGF-F).............................................................................................................................. 19

Cooking (LGF and LGF-F).............................................................................................................................. 20

LGF-FC Operation............................................................................................................................................... 21

System Programming ..................................................................................................................................... 21

Product Programming..................................................................................................................................... 23

Start-Up (LGF-FC).......................................................................................................................................... 26

Cooking (LGF-FC) .......................................................................................................................................... 26

Recipes................................................................................................................................................................ 28

Operation After Gas or Power Outage................................................................................................................ 30

Normal Shutoff .................................................................................................................................................... 30

Maintenance........................................................................................................................................................... 31

Scheduled Maintenance...................................................................................................................................... 31

Safety Pop Valve Procedure........................................................................................................................... 32

Filtering Procedure.......................................................................................................................................... 33

LGF-F and LGF-FC .................................................................................................................................... 33

LGF............................................................................................................................................................. 34

Boil-Out Procedure ......................................................................................................................................... 35

Filter Pad Replacement .................................................................................................................................. 37

Troubleshooting................................................................................................................................................... 38

Appendix A............................................................................................................................................................. 39

Gas Pressure Fryer Introduction

Introduction

The LGF Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer

pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability

plus PERFECTION IN PRESSURE FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been

built with care and dedication -- using the best materials available. Attention to the operating instructions

regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the

highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have

any questions, please contact your BKI Distributor. If they are unable to answer your

questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.

Outside the U.S., call 1-864-963-3471.

Safety

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you

see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific

areas where potential hazards exist and special precautions should be taken. Know and understand the meaning

of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other

persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could

result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required

relating to procedures, equipment, tools, capacities and other special data.

Gas Pressure Fryer Introduction

Specific Precautions

Lids for LGF Pressure Fryers manufactured prior to May 27, 1980 (or units with

serial numbers lower than 3613) could be manually opened while under pressure

resulting in serious injury or death. If you have one of these units, please contact

the BKI Technical Services Department toll-free at 1-800-927-6887 for urgent

update information.

Risk of fire exists if the oil level drops below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of

the oil is prone to surge boiling and flash fires. Follow the oil manufacturers

guidelines for the life cycle of oil/shortening.

Do not open the drain valve or the fill valve while the fryer is under pressure.

Serious burns may result.

Follow instructions regarding effects of surge boiling of over-wet foods and

proper load size.

This unit incorporates components that contain Mercury. The use of Mercury

relays is an industry standard.

Equipotential ground plane

When a high current flows through a conductor, differences in potential appear

between the conductor and nearby metallic surfaces near the appliance. As a

result, sparks may be produced between the appliance and surrounding metal

surfaces. These sparks could cause serious injury, damage, or fire.

BKI provides an Equipotential ground terminal for the connection of a bonding

conductor after the installation of the appliance per lEC60417-1. This terminal is

located on the inside of the Power Entry Supply box near the Earth connection

and is marked with this symbol.

Full Disconnection

In accordance with Local and/or National wiring codes, the installer must provide

a means of full disconnection under over voltage Category III conditions. An IEC

approved cord and plug combination will meet this requirement.

Units not provided with a cord and plug do not meet this requirement. In

accordance with Local and/or National wiring codes, the installer must provide

the means of full disconnection.

The fryer is designed to hold a maximum of 35lbs (15.9KG) of oil/shortening.

Gas Pressure Fryer Introduction

Safe Work Practices

Do Not Store Or Use Anything Flammable Near

The Fryer

Your pressure fryer is powered by either natural gas or LP gas. Do not

store or use gasoline or any flammable liquids or vapors near this or any

other appliance. Flammable materials will burn easily. Letting any

flammable liquid or vapor get too close to the fryer could cause an

explosion or fire. Serious injury could result. Examples of flammables that

you should not store near the fryer are gasoline, paint, thinners or

removers, gas tanks, and cleaning materials.

Use Gas Safely-- Avoid Danger

Gas can be a dangerous fuel if not handled safely.

Make sure to ventilate the fryer properly. If the fryer is not properly

ventilated, carbon monoxide can be released around the fryer.

Asphyxiation or suffocation can occur if gas is not ventilated properly.

Before using this appliance for the first time, contact your local gas supplier

for instructions about what to do if you smell gas. Post those instructions

somewhere near the fryer, so that everyone who uses or works near the

fryer knows what to do if they smell gas.

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any

untrained or unauthorized person installs, services, or repairs this

equipment. Always Use an Authorized Service agent to Service Your

Equipment.

Use the Fryer On Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer on floors

that are wood, carpeted or have rubber mats. Placing your fryer on a

combustible floor could cause a fire. Serious injury could result. Examples

of noncombustible floors where you can safely place your fryer are

concrete, tile, and ceramic.

Keep The Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any obstacles.

Serious injury can occur if you trip or fall near the fryer. You could be

burned by hot shortening that splashes out of the fryer or by falling against

the hot metal of the fryer.

Gas Pressure Fryer Introduction

Keep The Floor Around Your Fryer Clean Of

Shortening

Make sure to keep the floor around your fryer clean of shortening and

other liquids. Serious injury can occur if you slip near your fryer. You could

be burned by hot shortening that splashes out of the fryer or by falling

against the hot metal of the fryer.

Keep The Lid Closed When The Fryer Is Not In

Use

Hot shortening can splash if someone moves the fryer or bumps into it.

Serious injury can occur if hot shortening splashes out of the fryer.

Do not lean, sit or stand on the fryer or perform any maintenance or

cleaning duties while the fryer or the shortening is hot. You could be

burned.

Keep The Casters Locked

To avoid spilling shortening, keep the casters locked. If any shortening

spills near your fryer, clean it up immediately.

Do Not Overfill The Fryer With Shortening

Hot shortening and steam may escape and burn you if you put too much

shortening in the fryer. Fill the fryer to approximately one inch below the fill

marks that are inside the fryer pot. Heat the shortening. If needed, carefully

add more shortening to bring the level to the fill marks.

Do Not Let Any Water Get Into The Fryer

Always remove excess moisture from food before placing it into the fryer

basket. Water will cause the hot shortening to spatter. You could be

burned.

Do Not Overload The Basket With Food

Hot shortening and steam may escape and burn you if you place too much

food in the basket.

Gas Pressure Fryer Introduction

Always Make Sure The Lid Hook Is Latched When

Closing The Fryer

To make sure the lid hook is latched properly, press down the lid until the

hook snaps shut. Hot shortening and steam can escape if the lid hook is

not latched properly. You could be burned.

Always Tighten The Spin Handle When Closing

The Fryer

Hot shortening and steam can escape if you do not tighten the spin handle

properly. You could be burned. Line up the orange knobs on the fryer lid

handle and the front hook when tightening.

Do Not Over-Tighten The Spin Handle

You could damage the fryer.

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or touch

any hot metal surfaces. You received a pair of insulated mitts with your

fryer. If you lose or damage your mitts, you can buy new ones at your local

restaurant equipment supply store or from your local BKI Distributor.

Always wear non-skid shoes when working around the fryer or any other

equipment that uses shortening. Never wear loose clothing such as

neckties or scarves while operating your fryer. Keep loose hair tied back or

in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the filtering

process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the boil-out

process to guard against possible injury from hot cleaning solution.

Never Loosen The Spin Handle Until The

Pressure Gauge Is At Zero

Steam may escape suddenly if you loosen the spin handle before the

gauge is at zero. If steam escapes suddenly, you could be burned.

After the pressure gauge is at zero, wait 5 seconds. Then loosen the spin

handle slowly to open the lid of the fryer. By doing this, the steam will

escape slowly and you will not be burned.

Seal The Safety Valve Properly

To seal the safety valve, lift the arm on the side of the valve. Then release

it. The valve should snap closed. Hot steam can escape from the valve

and you could be burned if you do not seal the valve properly.

Gas Pressure Fryer Introduction

Keep Away From The Vent

Hot steam escapes from the vent continuously when you are using your

fryer. You could be burned if you get too close to the vent.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near

for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that

this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all

safety labels clean and in good condition. Replace any damaged or

missing safety labels. Refer to the Safety Labels section for illustration and

location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label

illustrated on page 9, then contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Gas Pressure Fryer Introduction

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You must

use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your

equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and

the fire department near your telephone.

Know your responsibilities as an Employer

Make certain your employees know how to operate the equipment.

Make certain your employees are aware of the safety precautions on

the equipment and in this manual.

Make certain that you have thoroughly trained your employees about

operating the equipment safely.

Make certain the equipment is in proper working condition. If you make

unauthorized modifications to the equipment, you will reduce the

function and safety of the equipment.

Do Not Smoke Near The Fryer.

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