BKI BLG-TC Series Manuel utilisateur

Series: BLG-TC with Training Central™

Operation Manual

Extra-Large Gas

Auto-Lift Fryer

BKI LIMITED WARRANTY

2812 Grandview Dr. • Simpsonville, SC 29680 • USA

(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to

the original purchaser providing that:

9 The equipment has not been accidentally or intentionally damaged, altered or misused;

9 The equipment is properly installed, adjusted, operated and maintained in accordance with

national and local codes, and in accordance with the installation and operating instructions provided

with this product.

9 The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS COVERED This

warranty

extended

to the original

purchaser

and applies only

equipment

purchased

for use in the U.S.A.

COVERAGE PERIOD 9

Warranty claims must be received in writing by BKI within one (1) year from date of

installation or within one (1) year and three (3) months from data of shipment from the

factory, whichever comes first.

COB Models: One (1) Year limited parts and labor.

9 COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2)

year door warranty.

CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.

9 BevLes Products: Two (2) Year limited parts and labor.

Warranty period begins the date of dealer invoice to customer or ninety (90) days after

shipment date from BKI, whichever comes first.

WARRANTY COVERAGE This

warranty

covers on-site labor, parts and

reasonable

travel

time

and travel e

xpenses

of the

authorized

service

representative

(100) miles

round

trip and (2)

hours

travel time and

performed

during

regular,

weekday

business

hours.

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door

warranty on convection ovens years 3 through 5 is a parts only warranty and does not include

labor, travel, mileage or any other charges.

EXCLUSIONS 9

Negligence

or acts of

God,

Thermostat

calibrations

after (30) days

from

equipment

installation

date,

9 Air and g

adjustments,

9 Light

bulbs,

9 Glass doors and

door

adjustments,

Fuses,

Adjustments

burner

flames and

cleaning

pilot

burners,

Tightening

of screws

fasteners,

9 Failures

caused

by erratic

voltages

or gas suppliers,

Unauthorized

repair by

anyone

other

than

a BKI F

actory

Authorized

Service Center,

Damage

shipment,

Alteration,

misuse or

improper

installation,

Thermostats

and safety valves with

broken

capillary tubes,

9 Freight

–

other

than

normal UPS charges,

Ordinary

wear and

tear,

9 Failure to follow

installation

and/or

operating

instructions,

9 Events

beyond

control

of the

company.

INSTALLATION Leveling, as well as

proper

installation

and check out of all

new

equipment

per

appropriate

installation

and use materials – is t

responsibility of the

dealer

or installer, not the

manufacturer.

REPLACEMENT PARTS

BKI

genuine

Factory OEM parts receive a (90) day

materials

warranty

effective from the date of

installation

by a BKI F

actory

Authorized

Service

Center.

Gas Auto-Lift Fryer Table of Contents

Table of Contents

Table of Contents .................................................................................................................................................... 1!

Introduction .............................................................................................................................................................. 2!

Safety .................................................................................................................................................................... 2!

Safety Signs and Messages ............................................................................................................................. 2!

Specific Precautions ......................................................................................................................................... 3!

Equipotential ground plane ........................................................................................................................... 3!

Full Disconnection ........................................................................................................................................ 3!

Safe Work Practices ......................................................................................................................................... 4!

Safety Labels .................................................................................................................................................... 8!

Installation ................................................................................................................................................................ 9!

Unpacking and Handling ....................................................................................................................................... 9!

Preparation ............................................................................................................................................................ 9!

Location and Clearance ...................................................................................................................................... 10!

Installation Procedure ......................................................................................................................................... 10!

Initial Test and Adjustment .................................................................................................................................. 12!

Gas Conversion Instructions ............................................................................................................................... 13!

Care of the Shortening ........................................................................................................................................ 13!

Operation ................................................................................................................................................................ 14!

Start-Up (BLG-TC with Training Central™) ......................................................................................................... 14!

Cooking (BLG-TC with Training Central™) ......................................................................................................... 17!

Product Programming ......................................................................................................................................... 19!

Set Oil Temp ....................................................................................................................................................... 23!

Set Clock ............................................................................................................................................................. 24!

Settings ............................................................................................................................................................... 25!

Frying Log ........................................................................................................................................................... 26!

Machine Log ........................................................................................................................................................ 27!

Import/Export ....................................................................................................................................................... 28!

Change Code ...................................................................................................................................................... 31!

Touchscreen ....................................................................................................................................................... 32!

Operation after Gas or Power Outage ................................................................................................................ 33!

Normal Shutoff .................................................................................................................................................... 33!

Maintenance ........................................................................................................................................................... 34!

Scheduled Maintenance ...................................................................................................................................... 34!

Filtering Procedure .............................................................................................................................................. 35!

Basic Filter .......................................................................................................................................................... 37!

Filter with Rinse Hose ......................................................................................................................................... 42!

Boil Out ............................................................................................................................................................... 47!

Filter Pad Replacement ....................................................................................................................................... 52!

Troubleshooting .................................................................................................................................................. 55!

Gas Alarm ....................................................................................................................................................... 56!

Filter Pump Reset ........................................................................................................................................... 56!

Notes....................................................................................................................................................................... 58!

Gas Auto-Lift Fryer Introduction

Introduction

The BLG-TC series fryer with Training Central™ is compact, attractive and functional in design. The built

in Training Central™ program allow employees to manage virtually every operation—programming, cooking,

cleaning, filtering, boiling out, and more—simply by following intuitive, step-by-step screen instructions that

provide instant feedback. BLG fryers are constructed with a stainless steel fryer pot for easy cleaning. Exclusive

BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been

built with care and dedication -- using the best materials available. Attention to the operating instructions

regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the

highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have

any questions, please contact your BKI Distributor. If they are unable to answer your

questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.

Outside the U.S., call 1-864-963-3471.

Safety

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you

see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific

areas where potential hazards exist and special precautions should be taken. Know and understand the meaning

of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other

persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could

result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required

relating to procedures, equipment, tools, capacities and other special data.

Gas Auto-Lift Fryer Introduction

Specific Precautions

Risk of fire exists if the oil level drops below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturer’s recommendations for life of

the oil is prone to surge boiling and flash fires. Follow the oil manufacturer’s

guidelines for the life cycle of oil/shortening.

Do not open the drain valve or the fill valve while the fryer is in operation. Serious

burns may result.

The appliance and its individual shutoff valve must be disconnected from the gas

supply system during any pressure testing of that system at test pressures in

excess of ½ psi (3.5 kPa).

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of

this or any other appliance.

Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read the installation, operation and

maintenance instructions thoroughly before installing or servicing this equipment.

California Residents Only!

This product can expose you to chemicals including chromium, and lead which

are known to the State of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.P65Warnings.ca.gov.

Follow instructions regarding effects of surge boiling of over-wet foods and proper

load size.

Equipotential ground plane

When a high current flows through a conductor, differences in potential appear

between the conductor and nearby metallic surfaces near the appliance. As a

result, sparks may be produced between the appliance and surrounding metal

surfaces. These sparks could cause serious injury, damage, or fire.

BKI provides an Equipotential ground terminal for the connection of a bonding

conductor after the installation of the appliance per lEC60417-1. This terminal is

located on the inside of the Power Entry Supply box near the Earth connection

and is marked with this symbol.

Full Disconnection

In accordance with Local and/or National wiring codes, the installer must provide

a means of full disconnection under over voltage Category III conditions. An IEC

approved cord and plug combination will meet this requirement.

Units not provided with a cord and plug do not meet this requirement. In

accordance with Local and/or National wiring codes, the installer must provide the

means of full disconnection.

The fryer is designed to hold a maximum of 75lbs (34KG) of oil/shortening.

The purchaser must post, in a prominent location, instructions to be followed in

the event the user smells gas. This information shall be obtained by consulting the

local gas supplier.

Gas Auto-Lift Fryer Introduction

Safe Work Practices

Do Not Store Or Use Anything Flammable Near

The Fryer

Your pressure fryer is powered by either natural gas. Do not store or use

gasoline or any flammable liquids or vapors near this or any other

appliance. Flammable materials will burn easily. Letting any flammable

liquid or vapor get too close to the fryer could cause an explosion or fire.

Serious injury could result. Examples of flammables that you should not

store near the fryer are gasoline, paint, thinners or removers, gas tanks,

and cleaning materials.

Use Gas Safely-- Avoid Danger

Gas can be a dangerous fuel if not handled safely.

Make sure to ventilate the fryer properly. If the fryer is not properly

ventilated, carbon monoxide can be released around the fryer.

Asphyxiation or suffocation can occur if gas is not ventilated properly.

Before using this appliance for the first time, contact your local gas

supplier for instructions about what to do if you smell gas. Post those

instructions somewhere near the fryer, so that everyone who uses or

works near the fryer knows what to do if they smell gas.

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any

untrained or unauthorized person installs, services, or repairs this

equipment. Always Use an Authorized Service agent to Service Your

Equipment.

Use the Fryer on Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer on

floors that are wood, carpeted or have rubber mats. Placing your fryer on

a combustible floor could cause a fire. Serious injury could result.

Examples of noncombustible floors where you can safely place your fryer

are concrete, tile, and ceramic.

Keep the Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any obstacles.

Serious injury can occur if you trip or fall near the fryer. You could be

burned by hot shortening that splashes out of the fryer or by falling

against the hot metal of the fryer.

Gas Auto-Lift Fryer Introduction

Keep the Floor Around Your Fryer Clean Of

Shortening

Make sure to keep the floor around your fryer clean of shortening and

other liquids. Serious injury can occur if you slip near your fryer. You

could be burned by hot shortening that splashes out of the fryer or by

falling against the hot metal of the fryer.

Keep the Casters Locked

To avoid spilling shortening, keep the casters locked. If any shortening

spills near your fryer, clean it up immediately.

Do Not Overfill the Fryer with Shortening

Hot shortening and steam may escape and burn you if you put too much

shortening in the fryer. Fill the fryer to approximately one inch below the

fill marks that are inside the fryer pot. Heat the shortening. If needed,

carefully add more shortening to bring the level to the fill marks.

Do Not Let Any Water Get into The Fryer

Always remove excess moisture from food before placing it into the fryer

basket. Water will cause the hot shortening to spatter. You could be

burned.

Do Not Overload the Basket With Food

Hot shortening and steam may escape and burn you if you place too

much food in the basket.

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or touch

any hot metal surfaces. You received a pair of insulated mitts with your

fryer. If you lose or damage your mitts, you can buy new ones at your

local restaurant equipment supply store or from your local BKI

Distributor.

Always wear non-skid shoes when working around the fryer or any other

equipment that uses shortening. Never wear loose clothing such as

Gas Auto-Lift Fryer Introduction

neckties or scarves while operating your fryer. Keep loose hair tied back

or in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the

filtering process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the boil-

out process to guard against possible injury from hot cleaning solution.

Keep Away From the Vent

Hot steam escapes from the vent continuously when you are using your

fryer. You could be burned if you get too close to the vent.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near

for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department

2812 Grandview Drive

Simpsonville, S.C. 29680

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand

that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all

safety labels clean and in good condition. Replace any damaged or

missing safety labels. Refer to the Safety Labels section for illustration

and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label

illustrated on page 8, then contact:

BKI

Technical Services Department

2812 Grandview Drive

Simpsonville, S.C. 29680

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Gas Auto-Lift Fryer Introduction

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You must

use a 40-pound Type BC fire extinguisher and keep it within 25 feet of

your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals,

and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on

the equipment and in this manual.

• Make certain that you have thoroughly trained your employees about

operating the equipment safely.

• Make certain the equipment is in proper working condition. If you

make unauthorized modifications to the equipment, you will reduce the

function and safety of the equipment.

Do Not Smoke Near The Fryer.

Electrical Grounding Instructions:

This appliance is equipped with a three-prong (grounding) plug for your

protection against shock hazard and should be plugged directly into a

properly grounded three-prong receptacle. Do not cut or remove the

grounding prong from this plug.

Gas Auto-Lift Fryer Introduction

Safety Labels

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