Beta D3000 Manuel utilisateur

D3000

Installation & Setup Guide

Page 1 of 15 17483-00 Rev B s1 April 2009

D3000

Installation & Setup Guide

Page 2 of 15 17483-00 Rev B s1 April 2009

Contents

Description Page

Safety……………………………………………………...................

Installation Standards…………………………………………

Specification……………………………………………………….

3-4

Circuit Board Connection 5

Mounting Dimensions………………………………………… 6

Installation Procedure…………………………………………

Mechanical Installation …………………………………… 6

Electrical Installation………………………………………………… 7

Probe Connection……………………………………………… 7

Low Level and Pressure Switch Connections 8

Remote Trigger Signal Connections 8

Setup…………………………………………………………………… 9

D3000

Installation & Setup Guide

Page 3 of 15 17483-00 Rev B s1 April 2009

Safety

These symbols on or inside the unit mean:

Use caution to avoid personal injury or damage to equipment.

Caution! Risk of electrical shock.

Always wear the required Personal Protective Equipment (including gloves and goggles that

must be worn when potentially exposed to any hazardous materials and when carrying out

hazardous work tasks). Turn the dispenser off during cleaning and note that parts may be

contaminated with product.If possible, flush tubing out with water prior to carrying out any

maintenance. For information on products that are used in this dispenser, please carefully

read the product label and Material Safety Data Sheet (MSDS).

Electrical installation of this dispenser should only be performed by trained personnel in accordance

with local electrical wiring regulations. Before working on this dispenser, isolate it from any electrical

source and lock out/tag out.

Installation Standards

Ensure that the unit is always installed in accordance with local regulatory requirements.

Any specific installation recommendations relating to this unit are explained in this Installation and Setup Guide.

Specification

Operating Mode

Uniview - Conductivity

- Timed

- Speed

Potentiometer - Conductivity

- Timed (default setting)

Dimension

Size - 140 (h) x 140 (w) x 143 (d) mm

5.5 (h) x 5.5 (w) x 5.6 (d) inches

Weight - 0.8 kg/ 1.76 lbs

Mounting - 2 holes in back, 1 hole ø5.4 mm/0.2 inches

Electrical Power - 24V AC, 2 Amps max

Alarm Trigger Output - 24VDC@ 200mA ( Note:depends upon VA of transformer)

Trigger Inputs - Closed contact by opto coupler, switch or relay

Ambient Operating Temperature

+2°to 40°Celsius/36°to 104°Fahrenheit

Maximum Altitude

2000 meters/6560 feet

Maximum Relative Humidity

80% for temperatures up to 31°C/81°F, decreasing linearly to 50% relative humidity at 40°C/104°F

Mains Supply Voltage Fluctuations

±10% of the nominal voltage

Pollution Degree

D3000

Installation & Setup Guide

Page 4 of 15 17483-00 Rev B s1 April 2009

Installation Category

II, FOR INDOOR USE ONLY

Speed & Displacement

Detergent Unit - 0 - 148 ml / 0 - 5 oz/min. nominal

Rinse Unit - 2 - 18 ml / 0.07 - 0.6 oz/min. nominal

Hydraulic Performance

Detergent unit - 20 psi max.

Rinse unit - 30 psi max.

LED Indicator

Green

On - Power supplied

Slow Flashing - Feeding

Rapid Flashing - Rinse Delay

Red

On - Depletion Alarm

Flashing - Long Feed Alarm

Conductivity

Measuring range - 660 to 12,800µS. at 25°C/77°F Cell constant K = 0.4

Long Feed Alarm

( Conductivity, Uniview option) - After 5 feeds red LED flashes & Audible activated. After 10

feeds unit stops feeding, LED & Audible on constant.

Complete Installation

Figure 1a. External and internal part identification

Part Identification

1. Uniview Socket

2. Prime Detergent* (Product 1)

3. Prime Rinse* (Product 2)

4. Power/Alarm Indicator

5. Product 1 Pump or Solenoid

6. Product 2 Pump

7. On/Off Switch

8. Non-Return Valve

9. Bulkhead Fitting

10. Conductivity Probe

11. Detergent Set Point Dial

12. Rinse Setting Dial

13. Detergent Initial charge Dial

14. Conductivity or timed option (potentiometer

setting)

15. Probe Connector

16. Depletion Input

17. Optocoupler/Trigger inputs (+WASH and

+RINSE)

18. External Alarm output

19. Rinse Pump Connection

20. Internal Connections

21. Pressure Switch Input (for Conveyer

mode), +RINSE

22. Det Pump Connection

23. Optional third pump connection (Sanitizer)

24. Optional 3rd (auxiliary) Pump Box

*Press 2+3 simultaneously to prime 3rd Pump

D3000

Installation & Setup Guide

Page 5 of 15 17483-00 Rev B s1 April 2009

Figure 1b.

Circuit Board Connection

A. Conductivity Probe

B. Temperature Probe

C. Blue Wire

D. Red Wire

E. Yellow Wire

F. Green Wire

Figure 2

Part Identification

1. Wash 24V Power

2. Rinse 24V Power

3. Rinse Pump

4. Detergent Pump or Solenoid

5. Third Pump

6. Remote Alarm

7. Optocouplers

8. Wash Trigger

9. Rinse Trigger

10.Depletion Lance

11.Connection for Conductivity Probe

12.Connection Temperature Probe

Notes:

The trigger inputs via opto couplers or relays are only required when operating in “Door with external power”

configuration.

The third pump can be used for sanitizer, defoamer or other products.

The +RINSE input can be used for a pressure switch input for Conveyer Mode.

D3000

Installation & Setup Guide

Page 6 of 15 17483-00 Rev B s1 April 2009

Mounting Dimensions

Figure 3. Mounting dimensions for 2-pump system

Installation Procedure

Mechanical Installation

The main point to consider is the way in which the level of detergent is to be controlled ie by conductivity or timed.

If conductivity is to be used then a conductivity probe must be installed in the main tank of the dishwasher.

For the rinse aid the point of injection needs to be considered. Ideally it should be injected into, or just before, the

calorifier (water boiler) to ensure good rinse aid dispersal. If you will not be using a calorifier, install the injector

fitting directing into the rinse water line, as close to the machine entry point as possible.

Mount the D3000 unit on a vertical flat surface away from steam and spray in an operating temperature range of

+2°C to 40°C (36 to 104°F) Mounting hole size ø5.4mm (0.21 inches). Use the 3rd hole for locking into place.

If a probe is used, drill a 22 mm (0.87 inches) diameter hole and a 12.2 mm (0.48 inches) hole for the bulkhead

fitting as shown in Figure 1b.

For timed/speed dosing only the bulkhead fitting is required.

Install the non return valve(1/8”BSP thread) into the rinse water line or calorifier as required.

Use 6mm (1/4”) pick up tube for detergent delivery. Use 4mm (1/8”) tube for rinse aid delivery. Ensure that only

continuous lengths of tube are used without joints and all fittings are fully tightened.

Fit an appropriate standpipe with depletion switch to the pick-up tube to ensure that the end of the tube stays at

the bottom of the product drum.

D3000

Installation & Setup Guide

Page 7 of 15 17483-00 Rev B s1 April 2009

Electrical Installation

External Transformer Units

Figure 4. Incoming power

connections for external

transformer dispensers

1.Mount 2 transformers in protective enclosure (typically inside dishmachine.

2.Connect primary legs of each power source to the transformers as shown in the

table below.

3.Connect secondary wires (brown and blue wires in white sheath) to the WHITE

terminal block inside the dispenser. These wires provide low voltage (24 VAC)

power.

240 VAC Power

Source (North

American-

Sourced)

120 VAC Power

Source (North

American-

Sourced)

230v

Power

(Europe,

Middle

East and

Africa-

Sourced)

Primary

Connection

(transformer

input wires)

Red and white

(black must be

safely terminated)

Black and white

(red must be

safely terminated)

Brown and

blue

The secondary output voltage wires from the transformer to the

dispenser must connect to the white plastic terminal block “24

VAC” connections in the pumpbox. Do not connect them directly

to the green “Trigger” connector on the PCB; connecting them to

the green terminal block will destroy the PCB, as the green

terminal block only handles contact closures.

The primary of the transformer must be connected via a 1 amp fuse to a source which can supply the required

current (see specification). It can either be from the wash or rinse part of the cycle depending on the installation

configuration. Where transformers are not required, i.e. dishwashers with 24V control circuits, fit a 2 Amp fuse.

CAUTION: For Conductivity Control a transformer must be used. If not, a feedback loop is generated

via the probe and this causes erratic probe readings.

Internal Transformer Units

Figure 5. Incoming power

connections for internal transformer

dispensers(showing 208 VAC

power source)

Connect the two legs of each power source to the appropriate

terminals on the white terminal block inside the dispenser.

Probe Connection

If a conductivity probe is used it can be both temperature as well as conductive. Connect the probe to connector

J4. Polarity for both the conductivity and temperature does not need to be considered.

D3000

Installation & Setup Guide

Page 8 of 15 17483-00 Rev B s1 April 2009

Low Level and Pressure Switch Connections

Low Level Connection

To trigger low level/depletion a switch needs to

be connected to J3 pins 7 & 8. A closed

connection will trigger the alarm. No voltage

should be connected to this input.

Note: Low level will cause the LED on the front

to flash Red, activate the internal alarm and the

external alarm. The effect on the pumps

depends upon programming option selected with

Uniview menu 14.

If more than one product requires a depletion

lance then connect both depletion switches to

the same input.

The operator will have to determine which

product container is empty and replace.

1. Product 1 Lance Switch

2. Product 2 Lance Switch

Figure 6. Low level connection

Pressure Switch Connection

Figure 7. D3000 PCB, Pressure Switch and Low

Level Connections

1. Pressure switch connection

2. Low level switch connection

•If using a pressure switch (for conveyer machines),

connect to pins 5 and 6 on the J3 terminal.

Remote Trigger Signal Connection

Figure 8. Remote Trigger Connections

If the D3000 is used in Timed or Speed mode with Uniview

programmer and Door with external power is selected,

then the unit is triggered to dose product by a closed

contact on connector J3 pins 3 & 4 for wash and 5 & 6 for

rinse. An opto coupler can be used as the interface

between the high voltage dishwasher signals and the volt

free closed contact required. A standard relay could also

be used.

Exact connections to dishwasher depend upon type of

washer and availability of signals.

1. Transformer

2. Optocouplers

3. Wash fill valve

4. Rinse valve

5. Dishwasher on

D3000

Installation & Setup Guide

Page 9 of 15 17483-00 Rev B s1 April 2009

External Alarm

An external alarm can be connected to connector J3 pins 1 &

2. The output is 24VDC with a maximum current of 200mA.

The current is dependant upon the transformer used

for the power supply. Use a bigger transformer if more

current is required.

This output is triggered when the D3000 goes into long feed

alarm or the low level/production depletion input has been

activated.

Figure 9. External alarm connection

Third Pump Connection

The D3000 can control a third pump in proportion to either the

detegent or rinse pumps depending how it is programmed via

the Uniview.

The third pump box option comes with a cable and connector

that plugs directly into the connector J5 pins 9 & 10.

Figure 10. Third pump connection

Setup

Programming

The D3000 can be programmed via the Uniview or by potentiometers mounted on the circuit board. The D3000

default setting is to be potentiometer programmable. This ensures all users can use it and those who have

access to a Uniview can change to a Uniview programming mode if required. Refer to Menu 23 to change to

Uniview programming.

Most of the menu options are self-explanatory but a number require further explanation to obtain the full benefit

of the feature.

Note: -The D3000 is delivered in potentiometer (POTS) mode of programming. Go to menu 23 to change to

Uniview programming.

-The Uniview can be used to read only the settings of the potentiometers and other menus when in POTS mode.

-When in POTS mode, only the alarm volume, menu 10, and control source, menu 23, can be changed.

-When in Uniview mode the number of menus that are visible can be changed ref Mode 4, Menu 2. This is to

provide the extra menus and features but still give the option that the D3000 is compatible with the D5000. This

feature is only available with a firmware version 2.0 or higher. Firmware version is visible with the Uniview

menu 24.

-Rinse Saver option, Mode 4, Menu 4: This option sets the D3000 unit to only dispense rinse aid if there has

previously been a wash signal received or the wash signal is present at the same time as the rinse. This will stop

rinse aid being dispensed when the dishwasher is filling through the rinse as this process usually involves

multiple rinse activations with no wash taking place. This option is only available with firmware version 2.0 or

higher.

D3000

Installation & Setup Guide

Page 10 of 15 17483-00 Rev B s1 April 2009

Potentiometer Programming

Knob Conductivity Mode Time Mode

Detergent Setpoint

Concentration setpoint

0-70 Beta units Detergent Recharge 0-30

seconds at 99% speed

Rinse Setting

Rinse Speed 0-99%

while trigger is on Rinse Run Time 0-30

seconds

Det. Initial Charge

Det. Initial Charge 0-90

seconds

Table 1. Potentiometer modes/knob settings

Figure 11. D3000 PCB with potentiometer dials

You can use the potentiometer dials

to program the standard 2 pumps

(detergent and rinse). If you will be

adding a third pump for sanitizer,

you will need to program it with the

Uniview (see menus 14 and 15

under Programming: Using

Uniview). You can then use Uniview

menu 23 to change back to “0”

(potentiometer mode).

The default operating mode is time/probeless.

To change the mode to conductivity, change

the switch on the PCB from “TIME” to “COND”

(See Figure 11). Adjust the knobs per the

chart on the left to program the D3000.

1. Detergent setpoint dial

2. Rinse setting dial

3. Detergent initial charge dial

4. Conductivity or timed option

(potentiometer setting)

Uniview Menus- Additional Explanation

Rack Count

User Interface Uniview Controlled & Pot Controlled

Modes Conductivity, Timed, Speed

Limitations If rinse pump run time is set to zero the rack counter will never increment

Value Saved Rack count is saved each time rack counter is incremented. Accumulated rinse run

time is saved every time the power to the unit is turned off.

Specification Counts 0-2,400,000 racks, then rolls back to 0. Can not manually reset counter

Default 0

Description The rack counter can count up to 2,400,000 racks and is displayed using 3 Uniview

menus. The 2 least significant digits are displayed in menu 19, the next 2 are in menu

18, and the 3 most significant digits are in menu 17.

Door machines increment the rack counter when the rinse pump turns on, and

Conveyor machines increment the rack counter after 20 seconds of accumulated rinse

pump run time.

If 500 racks are washed a day 365 days a year the rack counter will keep track of 13+

years of racks.

When pot controlled the unit counts racks based on the menu 2 setting which is only

adjustable when a Uniview unit is selected. So the default rack counting scheme for a

pot controlled unit is for a conveyor machine.

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