Bend-Pak HD-9AE Manuel utilisateur

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9AE

PRODUCT SKU

5175820

DRAWING Nº

5260527

CATEGORY

Four Post Li

REV

Version AG

DATE

06.16.2022

DIMENSIONS ARE IN MM

☺

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245394

HD-9AE LIFT SUPERSTRUCTURE

2 5250193

HD-9AE PARTS BOX

3 5700236

ALUMINUM DELUXE ALIGNMENT TURNPLATE ASSEMBLY,

SET OF TWO

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED LABELS WITH COLORS &

GRAPHICS NOTE

09/27/2021

01344

UPDATED BOM REVISION

12/13/2021

01367

UPDATED BOM REVISIONS

05/24/2022

01414

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260527

HD-9AE PRODUCTION

LIFT VER D (CE CERT)

08/12/2014

DO NOT SCALE DRAWING

1:38

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

2232.0mm

87.874in

83.0mm

MAX

3.268in

MAX

1903.0mm

74.921in

4.090in

103.9mm

6.732in

171.0mm

51.904in

1318.4mm

70.157in

1782.0mm

2976.0mm

117.165in

5028.0mm

197.953in

4788.0mm

188.504in

483.0mm

19.016in

19.606in

498.0mm

[37.047 MIN - 41.142in MAX]

941.0 MIN - 1045.0mm MAX

224.286in

5696.9mm

127.165in

3230.0mm

68.858in

1749.0mm

DRIVE THRU

FRONT VIEW

4.240in

107.7mm

DETAIL A

SCALE 1 : 10

4.028in

102.3mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260527

HD-9AE PRODUCTION

LIFT VER D (CE CERT)

1:45

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 20

NEXT ASSEMBLY

5260527

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5216153

HD-9AE CROSSTUBE ASSEMBLY, SMALL WINDOW

2 5216154

HD-9AE CROSSTUBE ASSEMBLY, LARGE WINDOW

3 5601136

HD-9/7500BL POWER SIDE POST WELDMENT

4 5601135

HD-9/7500BL OFF SIDE POST WELDMENT

5 5600920

HD-9/7500 SAFETY LADDER WELDMENT

6 5215512

HD-9AE POWER SIDE RAMP ASSEMBLY

7 5215513

HD-9AE OFF SIDE RAMP ASSEMBLY

8 5600890

HD-7/7500/9 TIRE STOP PLATE WELDMENT

9 5215194

HD-9SW/9SWX/9AE DRIVE UP RAMP ASSEMBLY

10 5535021

NUT M16 x 2.0

11 5535008

NUT M16 x 2 NL

12 5545025

WASHER, M16 x 30mm FLAT

13 5746381

HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

16 5530167

HHB M10 x 1.5 x 45mm

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/14/2021

01316

UPDATED BOM REVISIONS

12/13/2021

01367

REPLACED 5215616 WITH 5216153, AND

5215617 WITH 5216154

05/24/2022

01414

WHERE USED

HD-9AE

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245394

HD-9AE LIFT

SUPERSTRUCTURE

08/11/2014

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN

DIMENSIONS ARE IN MM

☺

1 10

DETAIL A

SCALE 1 : 10

DETAIL B

SCALE 1 : 10

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

WHERE USED

HD-9AE

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600594

HD-9AE POWER SIDE RAMP WELDMENT

2 5600593

HD-9AE SLIP PLATE WELDMENT

3 5600900

HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5215123

HD-7500BL/9 TWIN SHEAVE ASSEMBLY

6 5502165

CYLINDER ASSEMBLY Ø3.0 x 70

7 5215820

HD-7500/9 CYLINDER FLANGE ARM ASSEMBLY

8 5731309

CABLE RETAINER PLATE

9 5530776

SHCS M8 x 1.25 x 20mm

10 5700237

HD-9AE FILLER PLATE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/07/2020

01174

UPDATED BOM REVISION

07/13/2021

01316

UPDATED BOM REVISION

12/10/2021

01367

NEXT ASSEMBLY

5245394

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215512

HD-9AE POWER SIDE

RAMP ASSEMBLY

01/17/2011

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215512

HD-9AE POWER SIDE

RAMP ASSEMBLY

1:10

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5245394

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600592

HD-9AE OFF SIDE RAMP WELDMENT

2 5600593

HD-9AE SLIP PLATE WELDMENT

3 5700237

HD-9AE FILLER PLATE

12/10/2021

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

08/03/2018

00975

REMOVED 5700236

10/14/2019

01120

UPDATED BOM REVISION

12/10/2021

01367

WHERE USED

HD-9AE

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215513

HD-9AE OFF SIDE RAMP

ASSEMBLY

01/17/2011

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

16 4

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601820

HD-9AE CROSSTUBE WELDMENT, SMALL WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5530756

HHB M6 x 1.0 x 25mm

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245394

WHERE USED

HD-9AE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215616

04/29/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216153

HD-9AE CROSSTUBE

ASSEMBLY, SMALL WINDOW

04/29/2022

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

378

2019

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601819

HD-9AE CROSSTUBE WELDMENT, LARGE WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5530005

HHB M6 x 1 x 70

10 5545005

WASHER, M6 x 12mm FLAT

11 5535357

NUT M6 x 1.0 NL

12 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

13 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

14 5505625

FEMALE ROD END M6 x 33

15 5530756

HHB M6 x 1.0 x 25mm

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5540010

E RING Ø32mm OD DIN 6799

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245394

WHERE USED

HD-9AE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215617

04/29/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216154

HD-9AE CROSSTUBE

ASSEMBLY, LARGE WINDOW

04/29/2022

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 8

WHERE USED

HD-9AE

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5575375

38 mm ALIGNMENT PAD CASTER

2 5715003

POWER UNIT VIBRATION DAMPENER

3 5216139

FLEX TUBE KIT, UP TO 2000mm

4 5215096

PUSH BUTTON AIR ASSEMBLY

5 5174098

HD-9AE PARTS BAG

6 5595377

HD-9AE CABLE ASSEMBLY Ø10 x 3865mm ST

7 5595378

HD-9AE CABLE ASSEMBLY Ø10 x 5350mm ST

8 5595379

HD-9AE CABLE ASSEMBLY Ø10 x 8601mm ST

9 5595381

HD-9AE CABLE ASSEMBLY Ø10 x 10101mm ST

10 5570022

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3380mm

11 5570795

1/4" POLY-FLO TUBING

17000*mm

12 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

13 5700033

HD-SERIES FLEX TUBE ANGLE

14 5745014

HD-7/7500/9 DRIVE UP RAMP PIN

15 5530456

AB 3/4" x 4 - 3/4"

16 5600405

HD-7/9/7500 TOP PLATE WELDMENT

17 5900175

HD-9AE INSTALLATION MANUAL

18 5716630

HD-7/7500/9 CROSSTUBE COVER, PLASTIC

19 5700072

WHEEL CHOCK

20 5735663

HD-9 RAMP STRAP, BOLT ON

21 5545347

WASHER, M12 FLAT WASHER

22 5530375

HHB M12 x 1.75 x 25 CL12.9

23 5535012

NUT M12 x 1.75 NL

24 5716005 D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE SLIDE

BLOCK

25 5210241

4 POST LIGHT DUTY CE PARTS BAG

26 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210241, REMOVED 5535358 AND

5545342, UPDATED BOM REVISIONS

07/15/2020

01174

UPDATED BOM REVISION

07/19/2021

01316

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

NEXT ASSEMBLY

5260527

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250193

HD-9AE PARTS BOX

05/10/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

05/09/2022

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

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