Bend-Pak XP Series Manuel utilisateur

Forward this manual to all operators.

Failure to operate this equipment as

directed may cause injury.

Revised 10-06-06

INSTALLATION AND OPERATION MANUAL

SSHHIIPPPPIINNGGDDAAMMAAGGEECCLLAAIIMMSS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier. Consequently,

claims for the material damaged in shipment must be made

by the purchaser against the transportation company at the

time shipment is received.

BBEESSAAFFEE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased

by proper training and thoughtful operation on the part

of the operator. DO NOT operate or repair this equip-

ment without reading this manual and the important

safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual .

SURFACE MOUNTED

TWO-POST LIFTS

MODELS:

XP-10C

XP-10CX

XP-10AC

XP-10ACX

XP-12CTA

XP-12FTA

XP-15C

XP-18C

TWO-POST

SURFACE MOUNTED

AUTO AND LIGHT DUTY TRUCK LIFT

This instruction manual has been prepared especially for you.

Your new lift is the product of over 40 years of continuous research, testing and development

and is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS.

RECORD HERE THE FOLLOWING INFORMATION

WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE

Serial No. __________

Model No. __________

Manufacturing date __________

WARRANTY

Your new lift is warranted for five years on equipment structure; one year on all operating

components to the original purchaser, to be free of defects in material and workmanship. The

manufacturer shall repair or replace at their option for this period those parts returned to the

factory freight prepaid which prove upon inspection to be defective.

The manufacturer will pay labor costs for the first 12 months only on parts returned as

previously described.

This warranty does not extend to defects caused by ordinary wear, abuse, misuse, shipping

damage, or lack of required maintenance.

This warranty is exclusive and in lieu of all other warranties expressed or implied. In no event

shall the manufacturer be liable for special, consequential or incidental damages for the

breach or delay in performance of the warranty. The manufacturer reserves the right to make

design changes or add improvements to its product line without incurring any obligation to

make such changes on product sold previously.

Warranty adjustments within the above stated policies are based on the model and serial

number of the equipment. This data must be furnished with all warranty claims.

PARTS INVENTORY

QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK

PARTS BOX

1 Power side cover 5210006 Power side safety ______

1 Power side safety weldment 5210007 Power side safety ______

1 Off side safety cover 5210009 Off side safety ______

1 Off side safety weldment 5210010 Off side safety ______

2 Safety clevis hair pin 5505112 Secure safety clevis pin ______

2 Safety clevis pin 5505113 Safety weldments ______

2 Safety torsion spring 5540130 Safety clevis pin ______

2 Washer 5545255 To tighten safety cable ______

2 M12 hex nut 5535355 To tighten safety cable ______

4 M10 hex head bolt 5530755 Secure safety covers to post ______

4 Washer 5545250 Safety cover bolt ______

4 XP-9/10 lift head pins 5505270 Lift arms ______

4 Lift pad Assemblies 5210700 Lift arms ______

2 3/8 Romex connectors 5520142 Electical; motor & overhead sw. ______

1 Overhead micro switch 5525110 Top trough assembly ______

1 Micro switch cable 120” 5525215 Overhead micro switch ______

2 6-32 slot head bolt 5530117 Secure overhead micro switch ______

2 6-32 Hex nut 5535190 Secure overhead micro switch ______

12 Anchor bolts 3/4 x 5 5530450 Secure posts to floor ______

24 C-Shims 5545535 Level posts ______

4 M8 hex head bolts 5530753 Mount power unit to post ______

4 Lock washers 5545254 Mount power unit to post ______

4 M8 hex nut 5535356 Mount power unit to post ______

2 3/4-12 hex nylock nut 5535353 Equalizer cable nut ______

2 3/4” flat washer 5545253 Equalizer cable washer ______

4 M10 hex head bolt 5530751 Secure top trough assy ______

4 M10 nylock nut 5535350 Secure top trough assy ______

4 Washer 5545251 Secure top trough assy ______

1 3/8” power unit fitting 5550183 Hydraulic fitting for power unit ______

2 1/4” cylinder fittings 5550113 Hydraulic fitting for cylinders ______

1 1/4 to 3/8” bulkhead fitting 5550185 Hydraulic tee fitting to cylinders ______

1 1/4” x 90-1/2” hydraulic hose 5570832 Power side cyl hose all models ______

1 3/8” x 48” hydraulic hose 5570102 Power unit hose all models ______

4 3” lift pad extension 5746390 Raise the height of lift pad ______

4 6” lift pad extension 5746395 Raise the height of lift pad ______

1 1/4” crossover hose see table Crossover to offside cylinder ______

1 Safety cable see table Cable to release safety ______

2 Equalizer cables see table Cable to level lift arms ______

1 Can Spray Paint Touch Up Paint ______

1 Instruction Manual Instruction Manual ______

1 ALI Safety Instructions Safety Instructions ______

BE SURE TO TAKE A COMPLETE INVENTORY

OF PARTS PRIOR TO INSTALLATION

SHIPMENT PARTS

QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK

1 AB-1466 Power Unit 5585079 Hydraulic Power Source ______

1 Powerside Column 5210008 Powerside Column ______

1 Offside Column 5210011 Offside Column ______

1 Top Trough see table Overhead Beam ______

4 Lift Arms see table Lift Arms ______

XP-12/15/18

Power Unit Hose 5570832

3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832

1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570111

1/4 x 378-1/2 Crossover Hose

Equalizer Cable 5595121

Equalizer Cable 1/2 x 419

Equalizer Cable 5595121

Equalizer Cable 1/2 x 419

Safety Cable 5595125

3/32 x 327 Safety Cable

Top Trough 5210123

Top Trough Assy XP-12/15/18

Lift Arms 5210124

Heavy Arms Assy XP-12/15/18

5210125

Triple Telescoping Arm Assy

XP-10C XP-10CX

Power Unit Hose 5570102 5570102

3/8 x 48 Power Unit Hose 3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832 5570832

1/4 x 90-1/2 Powerside Cyl Hose 1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570107 5570106

1/4 x 316-1/2 Crossover Hose 1/4 x 329 Crossover Hose

Equalizer Cable 5595111 5595112

Equalizer Cable 3/8 x 355-1/2 Equalizer Cable 3/8 x 368

Equalizer Cable 5595111 5595112

Equalizer Cable 3/8 x 355-1/2 Equalizer Cable 3/8 x 368

Safety Cable 5595110 5595113

3/32 x 287 Safety Cable 3/32 x 300 Safety Cable

Top Trough 5210003 5210114

Top Trough Assy XP-10C Top Trough Assy XP-10CX

Lift Arms 5210012 5210012

Medium Arm Assy XP-Series Medium Arm Assy XP-Series

5210013

Short Arm Assy XP-Series

XP-10AC XP-10ACX

Power Unit Hose 5570102 5570102

3/8 x 48 Power Unit Hose 3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832 5570832

1/4 x 90-1/2 Powerside Cyl Hose 1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570107 5570106

1/4 x 316-1/2 Crossover Hose 1/4 x 329 Crossover Hose

Equalizer Cable 5595114 5595118

Equalizer Cable 3/8 x 351-1/2 Equalizer Cable 3/8 x 364-1/2

Equalizer Cable 5595115 5595117

Equalizer Cable 3/8 x 356-1/2 Equalizer Cable 3/8 x 369-3/4

Safety Cable 5595110 5595113

3/32 x 287 Safety Cable 3/21 x 300 Safety Cable

Top Trough 5210113 5210112

Top Trough Assy XP-10-AC Top Trough Assy XP-10ACX

Lift Arms 5210014 5210014

Long Arm Assy XP-Series Long Arm Assy XP Series

5210020 5210019

30* Short Arm Assy XP-Series 30*Long Arm Assy

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting

steel banding material as items may become

loose and fall causing personal harm or injury.

2. Inspect the lift for any signs of concealed

shipment damage or shortages. Remember to

report any shipping damage to the carrier and

make a notation on the delivery receipt.

3. Check the voltage, phase and proper

amperage requirements for the motor shown on

the motor plate. Wiring should be performed by

a certified electrician only.

1. Read and understand all safety warning

procedures before operating lift.

2. Keep hands and feet clear. Remove hands

and feet from any moving parts. Keep feet clear

of lift when lowering. Avoid pinch points.

3. Keep work area clean. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not

expose equipment to rain . Do not use in damp

or wet locations. Keep area well lighted.

5. Only trained operators should operate this lift.

All non-trained personnel should be kept away

from work area. Never let non-trained personnel

come in contact with, or operate lift.

6. Use lift correctly. Use lift in the proper

manner. Never use lifting adapters other than

what is approved by the manufacturer.

7. Do not override self-closing lift controls.

8. Remain clear of lift when raising or lowering

vehicle.

9. Clear area if vehicle is on danger of falling.

10. Always insure that the safeties are engaged

before any attempt is made to work on or near

vehicle.

11. Dress properly. Non-skid steel -toe footwear

is recommended when operating lift.

12. Guard against electric shock. This lift must be

grounded while in use to protect the operator

from electric shock. Never connect the green

power cord wire to a live terminal. This is for

ground only.

13. Danger! The power unit used on this lift

contains high voltage. Disconnect power at the

receptacle before performing any electrical

repairs. Secure plug so that it cannot be acci-

dentally plugged in during service.

14. Warning! Risk of explosion. This equipment

has internal arcing or sparking parts which

should not be exposed to flammable vapors. This

machine should not be located in a recessed

area or below floor level.

15. Maintain with care. Keep lift clean for better

and safe performance. Follow manual for proper

lubrication and maintenance instructions. Keep

control handles and/or buttons dry, clean and

free from grease and oil.

16. Stay alert. Watch what you are doing. Use

common sense. Be aware.

17. Check for damaged parts. Check for

alignment of moving parts, breakage of parts or

any condition that may affect its operation. Do not

use lift if any component is broken or damaged.

18. Never remove safety related components

from the lift. Do not use lift if safety related

components are damaged or missing.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely!

INTRODUCTION

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT

FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF

YOURSELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH. READ

AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO

OPERATE THIS EQUIPMENT.

STEP ONE

( Selecting Site )

Before installing your new lift, check the

following.

1. LIFT LOCATION: Always use architects plans

when available. Check layout dimension against

floorplan requirements making sure that

adequate space is available.

2. OVERHEAD OBSTRUCTIONS: The area

where the lift will be located should be free of

overhead obstructions such as heaters, building

supports, electrical lines etc.

3. DEFECTIVE CONCRETE: Visually inspect

the site where the lift is to be installed and check

for cracked or defective concrete.

STEP TWO

( Floor Requirements )

Specifications of concrete must be adhered to.

Failure to do so could cause lift failure resulting

in personal injury or death.

A level floor is suggested for proper installation.

Small differences in floor slopes may be

compensated for by proper shimming.

If a floor is of questionable slope, consider a

survey of the site and/or the possibility of

pouring a new level concrete slab.

 DO NOT install this lift on any asphalt

surface or any surface other than concrete.

 DO NOT install this lift on expansion

seams or on cracked or defective concrete.

 DO NOT install this lift on a second /

elevated floor without first consulting building

architect.

 DO NOT install this lift outdoors unless

special consideration has been made to

protect the power unit from inclimate weather

conditions.

CONCRETE SPECIFICATIONS

LIFT CONCRETE

MODEL REQUIREMENT

7,000 Lb. Models 4” Min. Thickness / 3000 PSI

10,000 Lb. Models 4” Min. Thickness / 3000 PSI

12,000 Lb. Models 6” Min. Thickness / 3000 PSI

15,000 Lb. Models 6” Min. Thickness / 3000 PSI

18,000 Lb. Models 8” Min. Thickness / 3000 PSI

TOOLS REQUIRED

 Rotary Hammer Drill Or Similar

 3/4" Masonry Bit

 Hammer

 4 Foot Level

 Open-End Wrench Set: 7/16" - 1-1/8"

 Socket And Ratchet Set: 7/16" - 1-1/8"

 Hex-Key / Allen Wrench Set

 Medium Crescent Wrench

 Medium Pipe Wrench

 Crow Bar For Shim Installation

 Chalk Line

 Medium Flat Screwdriver

 Tape Measure: 25 Foot Minimum

 Needle Nose Pliers

IMPORTANT NOTICE

These instructions must be followed to insure proper installation and operation of your lift. Failure

to comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.

NOTE

All models MUST be installed on 3000 PSI

concrete only conformIng to the minimum

requirements shown above. New concrete must be

adequately cured by at least 28 days minimum.

Model A

XP-10AC 132”

XP-10ACX 145”

Model A

XP-10C 132”

XP-10CX 145”

XP-12CTA 155”

XP-15C 155”

XP-18C 155”

When removing the lift from shipping

angles pay close attention as the posts

can slide and can cause injury.

Prior to removing the bolts make sure

the posts are held securely by a fork lift

or some other heavy lifting devise.

STEP THREE

( Site Layout )

1. Determine which side will be the approach side.

2. Now determine where the power unit will be

located. The POWERSIDE column has the power-

unit mounting bracket attached to the side.

3. Once a location is determined, use a carpenters

chalk line to layout a grid for the post locations.

Keep all dimensions and squareness within 1/8” or

malfunctioning of the lift can occur.

4. After the post locations are properly marked,

use a chalk or crayon to make an outline of the

posts on the floor at each location using the post

baseplates as a template. (See below Fig 1)

5. Double check all dimensions and make sure

that the layout is perfectly square.

COMPLETE THE FOLLOWING

PRIOR TO STANDING COLUMNS.

(1) Route the plug end of each equalizer cables

around the bottom pulley and lock into bottom plate

of carriage. (Fig. 2) Feed threaded end up through

carriage. Leave excess cable resting on top of car-

riage until further steps are required. (NOTE:

Asymmetric models have two different length

cables.)

Fig. 1

Fig 2

Fig 3

2. Install the cylinder fittings in cylinder ports

so that each fitting points towards the

entrance side of lift. ( Fig 3 ).

3. At this point install the cylinders into the

carriages. With the post on the ground

slide the carriage towards the top of the post

approximately 6 feet. Insert the casing side

of the cylinder into the entry hole on the bot-

tom of the carriage. Push the cylinder in all

the way until the collar touches on the car-

riage. Slide the carriage all of the way back

down until the cylinder makes contact with

the base plate of the post. (Fig 4).

Fig 4

5. Route both hoses in their respective columns PRIOR to raising columns to their vertical position.

When routing the hydraulic hose through the columns, make sure to route through the retaining

clips welded inside each column. Make sure that the hose is clear of any moving parts. It may be

necessary to tie hose clear by using nylon tie straps or wire.

Important Note

When routing the hydraulic

hose through the columns,

make sure to route through the

retaining clips welded inside

each column.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Bend-Pak Système de levage

Bend-Pak

Bend-Pak EXCEL Series Manuel utilisateur

Bend-Pak

Bend-Pak PCL-18B Manuel utilisateur

Bend-Pak

Bend-Pak XPR-10S Manuel utilisateur

Bend-Pak

Bend-Pak HD-7PBX Manuel utilisateur

Bend-Pak

Bend-Pak XPR-7TR Manuel utilisateur

Bend-Pak

Bend-Pak SP-7X Manuel utilisateur

Bend-Pak

Bend-Pak HDS-37 Manuel utilisateur

Bend-Pak

Bend-Pak Turf Maintenance Lift Kit Manuel utilisateur

Bend-Pak

Bend-Pak HD-9XL Manuel utilisateur

Bend-Pak

Bend-Pak HD-9STX Manuel utilisateur

Bend-Pak

Bend-Pak HDS-14X Manuel utilisateur

Bend-Pak

Bend-Pak XPR-12FDL Manuel utilisateur

Bend-Pak

Bend-Pak GP-7 Manuel utilisateur

Bend-Pak

Bend-Pak XPR-12CL Manuel utilisateur

Bend-Pak

Bend-Pak XPR-9S Manuel utilisateur

Bend-Pak

Bend-Pak XPR-10S Manuel utilisateur

Bend-Pak

Bend-Pak HD-14T Manuel utilisateur

Bend-Pak

Bend-Pak XPR-10 Series Manuel utilisateur

Bend-Pak

Bend-Pak PL-12000DP Manuel utilisateur

Bend-Pak

Bend-Pak HDS-14 Manuel utilisateur

Bend-Pak

Bend-Pak HDS-18EA Manuel utilisateur

Bend-Pak

Bend-Pak HD-973PX Manuel utilisateur

Bend-Pak

Bend-Pak XPR-9 Manuel utilisateur

Bend-Pak

Bend-Pak HD-14T Manuel utilisateur

Manuels Système de levage populaires d'autres marques

morse

morse 82H-124 Manuel utilisateur

Braun

Braun NL955 Series Manuel utilisateur

haacon

haacon 1889.10 Manuel utilisateur

Protekt

Protekt AT 252 Manuel utilisateur

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manuel utilisateur

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manuel utilisateur

Genie

Genie Z-60/34 Manuel utilisateur

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manuel utilisateur

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manuel utilisateur

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manuel de programmation

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manuel de programmation

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manuel de programmation

BERG

BERG BeNomic EasyLeaf Manuel utilisateur

Powermate

Powermate LiftGate LG-3 Manuel utilisateur

Snorkel

Snorkel TM12 Series Manuel utilisateur

Terberg

Terberg OMNIDEKA Manuel utilisateur

Harmar Mobility

Harmar Mobility AL625 Mode d'emploi

Rotary

Rotary SPO16 Manuel utilisateur