Bend-Pak HD-7P Manuel utilisateur

1645 Lemonwood Dr.

Santa Paula, CA 93060 USA

Toll Free: (800) 253-2363

Telephone: (805) 933-9970

bendpak.com

Four-Post Lifts

Installation and Operation Manual

Manual P/N 5900041 — Manual Revision M — July 2019

Models:

•HD-7P

•HD-7W

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

⚠DANGER

Read the

entire

contents of this manual

before

using this

product. Failure to follow the instructions and safety precautions in

this manual can result in serious injury or death. Make sure all other

operators also read this manual. Keep the manual near the product

for future reference. By proceeding with installation and operation,

you agree that you fully understand the contents of this manual.

Manual. HD-7P and HD-7W Four-Post Lifts, Installation and Operation Manual, Manual P/N 5900041, Manual

Revision M, Released July 2019.

agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain

any rights to this content, and you will not use the copies for commercial purposes.

Trademarks. BendPak and the BendPak logo are registered trademarks of BendPak Inc. All other company,

product, and service names are used for identification only. All trademarks and registered trademarks mentioned

in this manual are the property of their respective owners.

Limitations. Every effort has been made to make sure complete and accurate instructions are included in this

manual. However, product updates, revisions, and/or changes may have occurred since this manual was

published. BendPak reserves the right to change any information in this manual without incurring any obligation for

equipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.

You can always find the latest version of the manual for your product on the BendPak website.

Warranty. The BendPak warranty is more than a commitment to you: it is also a commitment to the value of

your new product. Contact your nearest BendPak dealer or visit www.bendpak.com/support/warranty for

full warranty details. Go to bendpak.com/support/register-your-product/ and fill out the online form to

Safety.Your product was designed and manufactured with safety in mind. However, your safety also depends

on proper training and thoughtful operation. Do not install, operate, maintain, or repair the unit without reading and

understanding this manual and the labels on the unit;

do not use your Lift unless you can do so safely!

Owner Responsibility. In order to maintain your product properly and to ensure everyone’s safety, it is the

responsibility of the product owner to read and follow these instructions:

• Follow all installation, operation, and maintenance instructions.

• Make sure product installation conforms to all applicable local, state, and federal codes, rules, and regulations,

such as state and federal OSHA regulations and electrical codes.

• Read and follow all safety instructions; keep them readily available for operators.

• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.

• Do not operate the product until you are certain that all parts are in place and operating correctly.

• Carefully inspect the product on a regular basis and perform all maintenance as specified.

• Service and maintain the unit with approved replacement parts only.

• Keep instructions permanently with the product

and make sure all labels are clean and visible.

• Only use the Lift if it can be used safely!

Unit Information. Enter the Model Number, Serial

Number, and the Date of Manufacture from the label

on your unit. This information is required for part or

warranty issues.

Model:

Serial:

Date of Manufacture:

HD-7P / HD-7W Four-Post Lifts 3P/N 5900041 — Rev. M — July 2019

Table of Contents

Introduction 3 Operation 69

Shipping Information 4 Maintenance 73

Safety Considerations 4 Troubleshooting 75

Components 6 Wiring Diagrams 77

Specifications 8 Labels 79

FAQs 10 Parts Drawings 82

Installation Checklist 11 ALI Store 90

Installation 12 Maintenance Log 91

Introduction

This manual describes the following BendPak four-post Lifts:

•HD-7P: Standard width, can raise Vehicles up to 7,000 pounds (3,175 kg).

•HD-7W: Standard and wide widths, can raise Vehicles up to 7,000 pounds (3,175 kg).

Both models are

ALI certified

This manual is mandatory reading for all users of the HD-7P and HD-7W, including anyone who

installs, uses, maintains, repairs, or wants to know more about them.

⚠DANGER Use care when installing, operating, maintaining, or repairing this equipment; failure

to do so could result in property damage, product damage, injury, or (in very rare

cases) death. Make sure only authorized personnel operate this equipment. All

repairs must be performed by an authorized technician. Do not make modifications

to the unit; this voids the warranty and increases the chances of injury or property

damage. Make sure to read and follow the instructions in this manual and on the

labels on the unit.

Keep this manual on or near the equipment so that anyone who uses or services it can read it.

If you are having issues, refer to the Troubleshooting section of this manual for assistance.

Technical support and service is available from your dealer, on the Web at bendpak.com/support,

by email at techsupport@bendpak.com, or by phone at (800) 253-2363, extension 196.

You may also contact BendPak for parts replacement information at (800) 253-2363, extension

191; please have the model and serial number of your unit available.

HD-7P / HD-7W Four-Post Lifts 4P/N 5900041 — Rev. M — July 2019

Shipping Information

Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect

the shipment

before

you sign to acknowledge that you received it.

When you sign a bill of lading, it tells the carrier that the items on the invoice were received in good

condition.

To protect yourself, do not sign until

after

you have inspected the shipment.

If any of

the items listed on the bill of lading are missing or are damaged, do not accept the shipment until the

carrier makes a notation on the bill of lading that lists the missing and/or damaged goods.

If you discover missing or damaged goods

after

you receive the shipment and have signed the bill of

lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not

make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a

specific date) and that the carrier has failed to comply with your request.

It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this

happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of

lading, freight bill, invoice, and photographs, if available. Our willingness to assist in helping you

process your claim does not make us responsible for collection of claims or replacement of lost or

damaged materials.

Safety Considerations

Read this entire manual carefully before installing or using the product

.Do not

install or operate the product until you are familiar with all operating instructions and warnings. Do not

allow anyone else to operate it until they are familiar with all operating instructions and warnings. Keep

this manual on or near the product for future reference.

Read and follow the warnings and instructions on the labels on the product. Contact BendPak at

(800) 253-2363 or techsupport@bendpak.com if you need replacement labels or a

replacement manual.

Safety Information

The following safety information applies to the HD-7P and the HD-7W:

•The product is a four-post Lift. Use it only for its intended purpose.

•BendPak recommends referring to the current version of the ANSI/ALI ALIS Standard Safety

Requirements for Installation and Service for information about safely installing and using your Lift.

•The product may only be operated by authorized, trained persons.

•When the Lift is in use, keep all body parts far away from it.

•Do not make any modifications to the Lift; this voids the warranty and increases the chances of

injury or property damage.

•Make sure all operators read and understand this Installation and Operation Manual. Keep the

manual near the Lift at all times.

•Make an inspection of the Lift

before

using it. Check for damaged, worn, or missing parts. Do not

use it if you find any of these issues. Instead, take it out of service, then contact an authorized

repair facility, your dealer, or BendPak at (800) 253-2363 or techsupport@bendpak.com.

•BendPak recommends making a

thorough

inspection of the product at least once a year.

Replace any damaged or severely worn parts, decals, or warning labels.

HD-7P / HD-7W Four-Post Lifts 5P/N 5900041 — Rev. M — July 2019

Symbols

Following are the symbols used in this manual:

⚠DANGER Calls attention to an immediate hazard that will result in death or severe injury.

⚠WARNING Calls attention to a hazard or unsafe practice that could result in death or severe

personal injury.

⚠CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal

injury, product damage, or property damage.

NOTICE Calls attention to a situation that, if not avoided, could result in product or property

damage.

Tip Calls attention to information that can help you use your product better.

Liability Information

BendPak Inc. assumes no liability for damages resulting from:

• Use of the equipment for purposes other than those described in this manual.

• Modifications to the equipment without prior, written permission from BendPak.

• Damage to the equipment from external influences.

• Incorrect operation of the equipment.

Electrical Information

⚠DANGER All wiring

must

be performed by a licensed, certified Electrician. Do not perform

any maintenance until main electrical power has been disconnected from the Lift

and cannot be re-energized until all procedures are complete.

Important electrical information:

•Improper electrical installation can damage the Power Unit motor, which is not covered by the

warranty.

•The Lift uses electrical energy; if your organization has Lockout/Tagout policies, make sure to

implement them after connecting to a power source.

•Use a separate circuit breaker for each Power Unit.

•Protect each circuit with a time delay fuse or circuit breaker:

–For a 208 to 230 VAC,

single phase

circuit, use a 25 amp fuse.

–For a 208 to 230 VAC,

three phase

circuit, use a 20 amp fuse.

–For a 380 to 440 VAC,

three phase

circuit, use a 15 amp fuse.

HD-7P / HD-7W Four-Post Lifts 6P/N 5900041 — Rev. M — July 2019

Components

The main components of your Lift include:

•Power Post. The Post that holds the Power Unit.

The Power Post can be in either of two

locations

. You can tell the Power Post from the other Posts because it has two Mounting

Brackets on it. Mount the Power Unit on one of the two Mounting Brackets.

•The other three Posts. These Posts are functionally interchangeable; their Labels are different.

•Power Unit. An electric/hydraulic unit that connects to an electric power source and then

provides hydraulic power to the Hydraulic Cylinder that raises and lowers the Runways.

•Lifting Cables. The two Runways are lifted by .4 inch / 10 mm thick aircraft-quality steel wire

rope, each of which is rated at 14,400 pounds.

•Powerside Runway. The Runway next to the Power Post. The Powerside Runway has Lifting

Cables and the Hydraulic Cylinder on its underside. You

must

put the Powerside Runway next to

the Power Post.

•Offside Runway. The other Runway. It does not have an Hydraulic Cylinder or Lifting Cables

under it.

•Utility Rails. Hold the optional Rolling Jacks. Utility Rails

must

go on the inside of the Lift.

•Crosstubes. One at each end of the Lift. The Crosstubes are hollow; the Lifting Cables that raise

and lower the Runways are routed through the Crosstubes. The Crosstubes are not the same:

each Crosstube has an opening (called a Window) that faces the inside (orienting the Windows

correctly is described in the Installation section).

Windows must be installed so that they

open to the inside of the Lift

. Lifting Cables go into the Crosstubes through the Windows.

•Ramps. One for each Runway. Use them to drive onto and off of the Runways. By definition, the

Ramp end of the Lift is also the Rear of the Lift.

•Tire Stops. Located at the Front of the Lift, Tire Stops prevent the Vehicle’s front tires from going

any further forward. Additionally, we strongly recommend chocking the Vehicle’s rear tires.

•Safety Locks. Once engaged, they hold the Runways in position, even if the power goes out or

there is a leak in the Hydraulic Hoses. Your Lift has 17 Safety Locks, spaced every four inches /

102 mm. This lets you lock the Lift at just the right height for what you want to do. The Lift also has

a backup Slack Safety system; refer to About Safety Locks for more information.

Only leave

your Lift on the ground or engaged on a Safety Lock.

•Pushbutton Air Valve. Includes a Pushbutton that moves the Safety Locks away from the

Ladder so that they do not engage as you lower the Runways. Used only to lower the Runways.

Usually located next to the Power Unit.

•Ladder. A piece of steel that gets installed at the back of each Post. Each Ladder has 17 holes in

it; part of the Safety Lock system.

HD-7P / HD-7W Four-Post Lifts 7P/N 5900041 — Rev. M — July 2019

Drawing not necessarily to scale. Some components not shown. Crosstube Windows for the

Crosstube on the left not visible in this view.

Accessories

•Rolling Jack(s). Optional product that raises wheels of the Vehicle on the Lift off the Runway,

making it much easier to perform certain jobs while the Vehicle is still on the Lift. Refer to the

Rolling Jack page on the BendPak website for more information.

•Air Line Kit. Optional product that provides the infrastructure to get air to your Rolling Jacks,

conveniently routing the air lines under the Lift’s Runways. Refer to the Air Line Kit page on

the BendPak website for more information.

•WSA-100 Utility Station. Optional product that adds air and electric outlets to your Lift. Refer

to the WSA-100 Utility Station page on the BendPak website for more information.

•Aluminum Decks. Optional set of two Aluminum Decks let you store items, including

motorcycles and ATVs, on your Lift. Refer to the Aluminum Deck page on the BendPak

website for more information.

HD-7P / HD-7W Four-Post Lifts 8P/N 5900041 — Rev. M — July 2019

Specifications

HD-7P / HD-7W Four-Post Lifts 9P/N 5900041 — Rev. M — July 2019

Model HD-7P HD-7W

Lifting capacity 7,000 lbs / 3,175 kg

Maximum capacity front axle

3,500 lbs / 1,750 kg

Maximum capacity rear axle

3,500 lbs / 1,750 kg

aMinimum Runway Height 4.5" / 114 mm

bMaximum Rise 82"/ 2,083 mm

cMaximum Lifting Height 87" / 2,208 mm

dOverall Width 100.25" / 2,546 mm 110.25" / 2,800 mm

eOutside Length 174" / 4,418 mm

fOverall Length 200" / 5,078 mm

gHeight of Posts 100" / 2,537 mm

hDistance Between Posts 90.25" / 2,292 mm 100.25" / 2,546 mm

iDrive-Through Clearance 76.5" / 1,943 mm 86.5" / 2,197 mm

jRunway Width 19" / 482 mm

kRunway length 164.5" / 4,178 mm

lWidth Between Runways 38" / 963 mm 38" / 963 mm or 44.25" / 1,121 mm

mRunway Centerline 56.5" / 1,437 mm 56.5" / 1,437 mm or 63.5" / 1,610 mm

nOutside Edge of Runways 75.5" / 1,919 mm 75.5" / 1,919 mm or 82.5" / 2,092 mm

Min. Wheelbase @ rated capacity 1115" / 2,921 mm

Min. Wheelbase @ 75% capacity 1100" / 2,540 mm

Min. Wheelbase @ 50% capacity 185" / 2,159 mm

Min. Wheelbase @ 25% capacity 170" / 1,778 mm

Locking Positions 17, spaced every 4" / 102 mm

Lifting time ~35 seconds

Motor 208-230 VAC, 60 Hz, 1 Ph

Max normal operating pressure 208-230 VAC: 2,600 PSI

Power Unit PRV setting 208-230 VAC: 2,900 PSI

Sound (when raising/lowering) <70 dBA

Air supply 3 to 25 cfm at 50 to 150 psi

1 The Lift supports less weight than its rated capacity when the Vehicle’s wheelbase is shorter; this is

because the wheels are closer to the middle of the Runways, where there is less strength.

Specifications subject to change without notice.

HD-7P / HD-7W Four-Post Lifts 10 P/N 5900041 — Rev. M — July 2019

Frequently Asked Questions

Question: What kinds of Vehicles can I put on my Lift?

Answer: Cars, trucks, SUVs; anything that fits on the Runways, up to 7,000 lbs (3,175 kg).

Q: How long does it take to raise or lower my Lift with a Vehicle on it?

A: About 35 seconds. Longer if there is no weight on it.

Q: Does the Lift have a Front and a Rear?

A: Yes. For a four-post Lift, the end

opposite

the Ramps is the Front; the end with the Ramps is

the Rear.

Q: Do I have to put my Power Unit in a particular location?

A: Yes. Your Power Post (the Post the holds the Power Unit) must be located at either the Driver-

Side Front or the Passenger-Side Rear of the Lift.

Q: Does the Lift have to be anchored in place?

A: It is up to you. Anchoring your Lift makes it more stable, but prevents you from moving it around

using the optional Caster Kit. Anchoring a four-post Lift is

not

required.

Q: How high does the ceiling have to be?

A: It depends on the height of the Vehicle you are raising and how high you raise the Runways. The

general rule is: 87 inches plus the height of the Vehicle should prevent any problems. However,

before raising a Vehicle,

BendPak strongly recommends measuring

Q: Does it matter if I drive my Vehicles in front first or back them in?

A: We recommend driving your Vehicle in front first, because that makes it easier to center the

wheels on the Runways. But it is up to you; the Lift works great either way. Also, remember to put

the Front wheels up against the Tire Stops and chock the Rear wheels.

Q: Will the Lifting Cables really hold my Vehicle?

A: Yes. Each Lifting Cable is .4 inch thick, aircraft-quality steel

wire rope

. Each Lifting Cable is

rated to hold 14, 400 pounds.

Q: Do I need an Air Supply?

A: Yes. An Air Supply (3 to 25 cfm at 50 to 150 psi) is required to disengage the Safety Locks when

you want to lower the Lift. Regulate the line to a maximum pressure of 150 psi; the air lines could

burst or the Safety Locks malfunction at pressure over 150 psi.

Q: How long can I leave a Vehicle on a raised Runway?

A: As long as you want. Once the Lift is engaged on a Safety Lock, gravity holds it in position, so a

loss of power or a leaking Hydraulic Hose does not impact it; it is going to stay where you left it.

Only leave your Lift either fully lowered or engaged on Safety Locks

Q: Can I install my Lift outside?

A: No. Your Lift is approved for indoor installation and use only.

Outdoor installation is

prohibited

Q: How many Safety Lock positions does my Lift have?

A: 17, spaced every 4 inches / 102 mm.

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