BECKWITH ELECTRIC M-6200A Guide de l'utilisateur

Application Guide

M-6200A B-2355 Series

Cooper Hardware Kit

Installation Instructions

WARNING

DANGEROUS VOLTAGES, capable of causing deat or serious

injury, are present on t e external terminals and inside t e equip-

ment. Use extreme caution and follow all safety rules w en an-

dling, testing or adjusting t e equipment. However, t ese internal

voltage levels are no greater t an t e voltages applied to t e exter-

nal terminals.

DANGER! HIGH VOLTAGE

– This sign warns that the area is connected to a dangerous high voltage, and you

must never touch it.

PERSONNEL SAFETY PRECAUTIONS

The following general rules and other specific warnings throughout the manual must be followed during application,

test or repair of this equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended

use of the product. Qualified personnel should be the only ones who operate and maintain this equipment. Beckwith

Electric Co., Inc. assumes no liability for the customer’s failure to comply with these requirements.

–This sign means that you should refer to the corresponding section of the operation

manual for important information before proceeding.

Always Ground the Equipment

To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servicing

equipment in a test area, the Protective Earth Terminal must be attached to a separate ground securely

by use of a tool, since it is not grounded by external connectors.

Do NOT operate in an explosive environment

Do not operate this equipment in the presence of flammable or explosive gases or fumes.To do so would

risk a possible fire or explosion.

Keep away from live circuits

Operating personnel must not remove the cover or expose the printed circuit board while power is ap-

plied. In no case may components be replaced with power applied. In some instances, dangerous volt-

ages may exist even when power is disconnected.To avoid electrical shock, always disconnect power and

discharge circuits before working on the unit.

Exercise care during installation, operation, & maintenance procedures

The equipment described in this manual contains voltages high enough to cause serious injury or death.

Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that all per-

sonnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.

Do not modify equipment

Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith

Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow

replacement procedures carefully to assure that safety features are maintained.

PRODUCT CAUTIONS

Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar

with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a

component is found to be defective, always follow replacement procedures carefully to that assure safety

features are maintained. Always replace components with those of equal or better quality as shown in the

Parts List of the Instruction Book.

Avoid static charge

This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care

should be taken to avoid static charge on work surfaces and service personnel.

Use caution when measuring resistances

Any attempt to measure resistances between points on the printed circuit board, unless otherwise noted

in the Instruction Book, is likely to cause damage to the unit.

B-2355 Cooper – Table of Contents

TABLE OF CONTENTS

M‑6200A Application Guide

B‑2355 Series Cooper Hardware Kit

Installation Instructions

1.0 Introduction ..................................................................................................................................1

2.0 Mechanical/Physical Information ...............................................................................................1

Figure 1 M-6200A Outline Dimensions...................................................................................2

Figure 2 M-6200A Rear Layout ..............................................................................................3

3.0 External Connections..................................................................................................................4

Terminal Block Assignments ..........................................................................................................4

Typical Connections .......................................................................................................................4

Grounding .....................................................................................................................................4

Unit Isolation ..................................................................................................................................4

Torque Requirements.....................................................................................................................4

Control Power Backup Input Connection ......................................................................................4

Backup Power Requirements.........................................................................................................5

Figure 3 Typical Connections for Cooper CL-2, CL-2A,

CL-4A, CL-4B, CL-4C, CL-5 and CL-6 Regulator Controls .......................................................6

Terminal Block Assignments (TB1) ...............................................................................................7

Non-Sequential Operation .............................................................................................................7

Auto Tapchange Inhibit...................................................................................................................7

Auxiliary Input (Aux 2)....................................................................................................................7

Table 1 Multi-Step Voltage Reduction External Connections..................................................7

Auxiliary Input (Aux 1)....................................................................................................................7

Terminal Block Assignments (TB2) ...............................................................................................9

Figure 4 Typical Control Power Backup Connection for M-6200A

Utilizing M-2026 or M-2027 Supply .........................................................................................10

Figure 5 B-0920 Control Power Backup Input 3-Wire Harness ............................................10

4.0 Cooper CL-2, CL-2A, CL-4A, CL-4B, CL-4C, CL-5 and CL-6 Regulator Controls

Replacement...............................................................................................................................11

Application ...................................................................................................................................11

Typical Connections .....................................................................................................................11

External Connections...................................................................................................................11

Lightning Protection .....................................................................................................................11

Non-Sequential Operation/ Counter Input....................................................................................11

Multi-Step Voltage Reduction ......................................................................................................12

Removal of the Cooper Control....................................................................................................12

Figure 6 Cooper Control in Cabinet......................................................................................13

Installing the M-6200A in a Cooper Regulator .............................................................................13

B-2355-C1/B-2355-C2 Hardware Kit Conﬁguration .....................................................................14

Table 2 B-2355-C1 and B-2355-C2 Hardware Kit.................................................................14

Figure 7 B-2355-C1/B-2355-C2, B-2355-C3/B-2355-C4 Hardware Kit Orientation .............15

Figure 8 M-6200A (B-1128) Cooper Wiring Harness (Fanning Strip) for CL-2 through

CL-5 Regulators......................................................................................................................16

Figure 9 M-6200A (B-1157) Cooper Wiring Harness (Gray Plug) for CL-6 Regulators........17

M-6200A Application Guide

B-2355-C3/B-2355-C4 Hardware Kit Conﬁguration .....................................................................18

Table 3 B-2355-C3 and B-2355-C4 Hardware Kit.................................................................18

Figure 10 B-2355-C3 (B-1255 and B-1259) Cooper Wiring Harness ...................................19

Figure 11 B-2355-C4 (B-1255 and B-1260) Cooper Wiring Harness ...................................20

5.0 TapTalk S-6200 Communications Software Installation .........................................................21

Starting TapTalk ...........................................................................................................................21

Figure 12 S-6200 TapTalk Program-Item Icon ......................................................................21

6.0 Activating Initial Local Communications.................................................................................21

Figure 13 USB Port Connection Dialog Screen....................................................................22

Figure 14 Failed to Connect Error Screen............................................................................22

Figure 15 Failed to perform Access Code Veriﬁcation Error Screen ....................................23

Figure 16 Successfully Connected Read-Only Access Screen............................................23

Appendix A HMI

A.1 HMI Menu Flow........................................................................................................................ A–2

Figure A-1 Monitor Menu Flow .......................................................................................... A–2

Figure A-2 Setpoints Menu Flow ...................................................................................... A–3

Figure A-3 Conﬁguration Menu Flow (1 of 2)..................................................................... A–4

Figure A-3 Conﬁguration Menu Flow (2 of 2)..................................................................... A–5

Figure A-4 Communication Menu Flow ............................................................................. A–6

Figure A-5 Utilities Menu Flow........................................................................................... A–7

A.2 HMI Screen Review ................................................................................................................. A–8

Monitor/Metering....................................................................................................................... A–8

Monitor/Present Demand.......................................................................................................... A–9

Monitor/Demand History ........................................................................................................... A–9

Monitor/Energy Metering......................................................................................................... A–10

Monitor/Status......................................................................................................................... A–11

Monitor/Motor Current............................................................................................................. A–14

Monitor/Harmonics.................................................................................................................. A–14

Monitor/Tap Information .......................................................................................................... A–15

Setpoints/Proﬁle Settings........................................................................................................ A–17

Setpoints/Common Settings ................................................................................................... A–17

Setpoints/Power Flow Forward ............................................................................................... A–18

Setpoints/Power Flow Reverse ............................................................................................... A–18

Setpoints/Voltage Reduction................................................................................................... A–19

Setpoints/Limits....................................................................................................................... A–20

iii

B-2355 Cooper – Table of Contents

Setpoints/VAr Bias .................................................................................................................. A–20

VAr Bias (Step) ....................................................................................................................... A–20

VAr Bias (Linear)..................................................................................................................... A–21

Conﬁguration/Tapchanger Type .............................................................................................. A–22

Conﬁguration/Tap Settings...................................................................................................... A–22

Conﬁguration/Programmable Alarm........................................................................................ A–24

Conﬁguration/System Clock.................................................................................................... A–24

Conﬁguration/Mtr Current Proﬁle ............................................................................................ A–24

Conﬁguration/CBEMA Setup .................................................................................................. A–25

Conﬁguration/Harmonics Setup.............................................................................................. A–25

Conﬁguration/Data Logging .................................................................................................... A–26

Conﬁguration/Run Through Neutral ........................................................................................ A–27

Conﬁguration/Nameplate ........................................................................................................ A–27

Communication/Comm Settings ............................................................................................. A–30

Communication/Memory Card ................................................................................................ A–31

Communication/Ethernet ........................................................................................................ A–32

Communication/HMI ............................................................................................................... A–34

Communication/Bluetooth....................................................................................................... A–34

Communication/RS232 ........................................................................................................... A–35

Utilities/Calibration-Test .......................................................................................................... A–36

Utilities/About.......................................................................................................................... A–38

M-6200A Application Guide

Printed in U.S.A. (07.30.01)

800-B-2355-AG-05 04/17

B‑2355 Cooper

–1–

1.0 Introduction

This Application Guide is intended for those personnel that are responsible for the installation

of the M-6200A Digital Regulator Control. It provides the mechanical orientation of inputs

and outputs as well as physical dimensions of the control. External connections to the

control are detailed to assist installation personnel with various applications of the control.

The M-6200A through the use of hinge brackets, a latch bracket where required and a unit

speciﬁc wiring harness allow the unit to directly replace Cooper CL-2, CL-2A, CL-4A, CL-4B,

CL-4C, CL-5 and CL-6 regulator controls.

Detailed instructions are provided for those speciﬁc applications where the M-6200A is

directly replacing Cooper controls.

Also provided are instructions for the installation of TapTalk S-6200 Communications

Software and establishing initial local communications with the target control.

2.0 Mechanical/Physical Information

The M-6200A Regulator Control physical dimensions are illustrated in Figure 1. General

Layout of the M-6200A components are illustrated in Figure 2.

Do not position the M-6200A in a way that will make it difﬁcult to operate the power disconnect

device.

The following is a brief summary of speciﬁcations that may be required for installation.

Voltage Withstand: 140 V continuous

240 V for one second

480 V for one cycle

Voltage measurement linear to 140 V

Current Withstand: Load Current:

0.48 amps continuous

4.0 amps for one second

Output Raise and Lower circuits:

6 amps AC

Alarm Contacts: Programmable Alarm/Selftest (Deadman)

6.0 amps AC, 125 V

0.2 amps DC, 125 V

M-6200A Application Guide

–2–

15.00

[12.5]

Smart Flash SD Card

S O U R C E

V O LT A G E

INT

E X T

O F F

USB

9.18

[23.32]

0.65

[0.17]

1.10

[2.8]

1.0

[2.54]

9.77

[24.82]

1.0

[2.54]

3.22

[8.18]

0.88

[2.24]

LOWER ALARM

EXTERNAL

POWER

METER

OUT

MANUAL

LOCAL

RAISE

REMOTE

LOCAL

SCADA

CUTOUT

DRAG HANDS

RESET

VOLTAGE

REDUCTION

REVERSE

POWER

COM

Made in U.S.A.

Digital Voltage Regulator Control

M-6200A

HTIWKCEB

CIRTCELE

.CNI.OC

EXIT

WAKE

VOLT

RED

ENT

UTIL

SETP

COMMMNTR

CNFG

MANUAL

AUTO

OFF

LOWER

RAISE

NEUTRAL

LIGHT

Figure 1 M-6200A Outline Dimensions

B‑2355 Cooper

–3–

TB1-8,10 90 -140 8 VA

TB1-5,6,9 240 6 A

TB2-6,7,8 120 6 A

TB1-1,2,4,7,11,16 12 0.100 A

TB2-11,12 10-16 5 W

TB2

TX SH B A

TB1

1 16

2345678910 11 12 13 14 15

FIBER

OPTIC

RS485

TB2

TB1-14, 15

+12

-11

BECKWITH ELECTRIC CO., INC.

6190-118th Avenue North - Largo, Florida 33773-3724 U.S.A.

PHONE (727)544-2326 FAX (727)546-0121

www.beckwithelectric.com

OFF

FIBER

REPEAT

MODEL: M-6200A-XXXXXXXXX

FIRMWARE: _______________

SERIAL # XXXXXX

VOLTAGE

TEST

MOTOR

POWER

0.5A 250V 3AG

GE, SIEMENS, HOWARD

CONNECT

TB2-2 TO TB2-5

COOPER

CONNECT

TB2-1 TO TB2-2

50 Hz 60 Hz

0.48A CONTINUOUS

4.0A 1 SECOND

FIBER

REPEAT

SWITCH

3A 250V 3AG

6A 250V 3AG

Figure 2 M-6200A Rear Layout

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