Beckhoff KL9540 Manuel de l'opérateur

Documentation | EN

KL9540, KL9540-0010 and KL9550

Surge Filter Terminals

2020-07-21 | Version: 3.0.1

Table of contents

KL9540, KL9540-0010 and KL9550 3Version: 3.0.1

Table of contents

1 Foreword ....................................................................................................................................................5

1.1 Notes on the documentation..............................................................................................................5

1.2 Safety instructions .............................................................................................................................6

1.3 Documentation issue status ..............................................................................................................7

2 Product overview.......................................................................................................................................8

2.1 Overview............................................................................................................................................8

2.2 KL9540-0000 - introduction ...............................................................................................................9

2.3 KL9540-0010 - introduction .............................................................................................................10

2.4 KL9550-0000 - introduction .............................................................................................................11

2.5 Technical data .................................................................................................................................12

3 Mounting and wiring................................................................................................................................13

3.1 Installation on mounting rails ...........................................................................................................13

3.2 Connection system ..........................................................................................................................15

3.3 KL9540-0000 - connection ..............................................................................................................19

3.4 KL9540-0010 - connection ..............................................................................................................20

3.5 KL9550-0000 - connection ..............................................................................................................21

3.6 KL9540-0000, KL9550-0000 - application example ........................................................................22

3.7 KL9540-0010, KL9550-0000 - application example ........................................................................23

3.8 Installation instructions for enhanced mechanical load capacity .....................................................24

3.9 ATEX - Special conditions (standard temperature range) ...............................................................25

3.10 ATEX - Special conditions (extended temperature range) ..............................................................26

3.11 Continuative documentation about explosion protection .................................................................27

4 Appendix ..................................................................................................................................................28

4.1 Support and Service ........................................................................................................................28

Table of contents

KL9540, KL9540-0010 and KL95504 Version: 3.0.1

Foreword

KL9540, KL9540-0010 and KL9550 5Version: 3.0.1

1 Foreword

1.1 Notes on the documentation

Intended audience

This description is only intended for the use of trained specialists in control and automation engineering who

are familiar with the applicable national standards.

It is essential that the documentation and the following notes and explanations are followed when installing

and commissioning these components.

It is the duty of the technical personnel to use the documentation published at the respective time of each

installation and commissioning.

The responsible staff must ensure that the application or use of the products described satisfy all the

requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under

development.

We reserve the right to revise and change the documentation at any time and without prior announcement.

No claims for the modification of products that have already been supplied may be made on the basis of the

data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®,

TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation

GmbH. Other designations used in this publication may be trademarks whose use by third parties for their

own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and

patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding

applications or registrations in various other countries.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,

Germany.

The reproduction, distribution and utilization of this document as well as the communication of its contents to

others without express authorization are prohibited.

patent, utility model or design.

Foreword

KL9540, KL9540-0010 and KL95506 Version: 3.0.1

1.2 Safety instructions

Safety regulations

Please note the following safety instructions and explanations!

Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,

commissioning etc.

Exclusion of liability

All the components are supplied in particular hardware and software configurations appropriate for the

application. Modifications to hardware or software configurations other than those described in the

documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

Personnel qualification

This description is only intended for trained specialists in control, automation and drive engineering who are

familiar with the applicable national standards.

Description of instructions

In this documentation the following instructions are used.

These instructions must be read carefully and followed without fail!

DANGER

Serious risk of injury!

Failure to follow this safety instruction directly endangers the life and health of persons.

WARNING

Risk of injury!

Failure to follow this safety instruction endangers the life and health of persons.

CAUTION

Personal injuries!

Failure to follow this safety instruction can lead to injuries to persons.

NOTE

Damage to environment/equipment or data loss

Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.

Tip or pointer

This symbol indicates information that contributes to better understanding.

Foreword

KL9540, KL9540-0010 and KL9550 7Version: 3.0.1

1.3 Documentation issue status

Version Comment

3.0.1 • Technical data updated

3.0.0 • Migration

2.1.0 • Technical data updated

• ATEX notes added

• KL9540-0010 updated

2.0.0 • Permitted ambient temperature range extended

• KL9540-0010 added

1.0 First public issue (describes KL9540-0000 and KL9550-0000)

Product overview

KL9540, KL9540-0010 and KL95508 Version: 3.0.1

2 Product overview

2.1 Overview

Surge filter terminals for the field supply and K-bus supply

The surge filter terminals include overvoltage filters for the K-bus (Bus Coupler) and/or field supply (power

contacts).

The filters protect the components from line-bound surge voltages that can occur due to high-energy

disturbance variables such as switching surges at inductive consumers or lightning strikes at the supply

lines. The surge filter terminals can be used to protect the Bus Terminal station from damage in particularly

hostile environments. The ship classification organizations stipulate the use of surge filters in shipbuilding

applications and in the onshore / offshore sector.

The following types are available:

•KL9540-0000 / KS9540-0000 [}9]: Surge filter terminals for field supply

•KL9540-0010 / KS9540-0010: [}10] Surge filter terminals for field supply of analog Bus Terminals

•KL9550-0000 / KS9550-0000 [}11]: Surge filter terminals for field supply and K-Bus supply

Features

Surge filter terminal KL9540-0000

KS9540-0000

KL9540-0010

KS9540-0010

KL9550-0000

KS9550-0000

Surge filter for system supply (Us) no no yes

Surge filter for field supply (Up) yes yes yes

Buffers the field supply (Up) no yes no

Product overview

KL9540, KL9540-0010 and KL9550 9Version: 3.0.1

2.2 KL9540-0000 - introduction

Fig.1: KL9540

Surge filter terminals for field supply

The KL9540-0000 surge filter terminal contains an overvoltage filter for the field supply. The filter protects the

components from line-bound surge voltages that can occur due to high-energy disturbance variables such as

switching surges at inductive consumers or lightning strikes at the supply lines.

LED displays

LED Meaning

Power (green) on Field supply voltage present

Product overview

KL9540, KL9540-0010 and KL955010 Version: 3.0.1

2.3 KL9540-0010 - introduction

Fig.2: KL9540-0010

Surge filter terminals for field supply of analog Bus Terminals

The KL9540-0010 system terminal includes an overvoltage filter for the 24 V field supply.

The filter protects the Bus Terminal from line-bound surge voltages that can occur due to high-energy

disturbance variables such as switching overvoltages at inductive consumers or lightning strikes at the

supply lines.

The KL9540-0010 can protect Bus Terminal stations in particularly harsh environments from damage.

The use of such overvoltage filters is stipulated by the ship classification organizations in shipbuilding and

on/offshore applications in which GL certification is required.

The KL9540-0010 is intended in particular for the protection of analog terminals; the standard variant

KL9540 for digital terminals.

The LED indicates the 24 V rated voltage. The terminal does not transfer process data to the higher-level

control system.

LED displays

LED Meaning

Power (green) on Field supply voltage present

Ce manuel convient aux modèles suivants

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