BDS MAB 455 Manuel utilisateur
MAB 455
Translation of the Original
Operating Instructions
GB
8
4
2
5
1
3
Fig. 1
21
23
22
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9
11
7
1213
10
3MAB 455
GB
Table of Contents
General instructions ................3
Safety ............................5
Components / delivery contents .....10
Before using for the rst time .......11
Preparation. . . . . . . . . . . . . . . . . . . . . . .11
Using............................14
Eliminating blockages. . . . . . . . . . . . . .16
Cleaning/maintenance .............17
Storage ..........................18
Troubleshooting ..................18
Technical data ....................19
EC Declaration of Conformity .......20
Dear Customer,
Before using the machine, please read the
operating instructions contained in these
operating instructions on startup, safety,
intended use as well as cleaning and care.
The links and illustrations in these instruc-
tions refer to the illustrations on the inside
of the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
General instructions
Copyright
This document is subject to copyright. Du-
plication or reprinting, even in part as well
as reproduction of the illustrations, even
if modied, is only permitted with written
consent of the manufacturer.
Liability disclaimer
All technical information, data and in-
structions contained in these operating
instructions for startup, operation and care
correspond to the latest requirements at the
time of printing.
The manufacturer assumes no liability for
damage or injury resulting from failure to
observe the operating instructions, use for
other than the intended purpose, unprofes-
sional repairs, unauthorised modications
or use of non-approved spare parts and
accessories, tools and lubricants.
Instructions on disposal
The packaging materials used can be
recycled. When no longer required,
dispose of the packing materials according
to local environmental regulations.
This product may not be disposed of
in the European Union via the normal
household refuse. Dispose of the
device via communal collection points.
The lubricant used can contain
substances dangerous to the
environment. Dispose of the lubricant
according to local regulations. Observe the
disposal instructions from the lubricant
manufacturer.
General instructions
4MAB 455
GB
Safety warning structure
The following warnings are used in these
operating instructions:
DANGER
A warning of this category indicates
an impending dangerous situation.
If the dangerous situation is not avoid-
ed, it may lead to serious injury or even
death.
►Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
WARNING
A warning of this category indicates a
potentially dangerous situation.
If the dangerous situation is not avoid-
ed, it may lead to serious injury or even
death.
►Follow the instructions in this warning
to avoid the danger of serious injury
to persons.
ATTENTION
A warning of this category indicates
potential danger to property.
If the situation is not avoided, it may lead
to material damage.
►Follow the instructions in this warning
to avoid material damage.
NOTE
►A note indicates additional information
that simplies the use of the machine.
Intended use
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is
considered as improper use.
WARNING
Danger due to improper use!
If not used for its intended purpose and/
or used in any other way, the machine
may be or become a source of danger.
►Use the machine only for its intended
purpose.
►Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the system
for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
►If used commercially, pay attention to
compliance with the accident preven-
tion and occupational safety regula-
tions.
General instructions
5MAB 455
GB
Safety
NOTE
When using electrical tools, the following
fundamental precautions must be taken
to protect against electric shock and the
risk of injury and re!
Fundamental safety instructions
■Do not use the machine in potentially
ammable or explosive environments.
■Persons, who are unable to safely op-
erate the machine due to their physical,
mental or motor abilities, my only use
the machine under the supervision or
instruction of a person responsible.
■Persons with heart pacemakers or other
medical implants must not use this
machine.
■Children are not permitted to use the
machine.
■Inspect the machine for visible signs of
damage before use. Do not operate a
damaged machine.
■Before beginning work, check the condi-
tion of the safety chain and the function
of the switches on the machine.
■Repairs to the connecting cable may
only be performed by a qualied elec-
trician.
■Repairs to the machine may only be
performed by an authorised specialist
workshop or factory customer service.
Unqualied repairs can lead to consid-
erable danger for the user.
■Repairs to the machine during the guar-
antee period may only be performed by
a customer service authorised by the
manufacturer, otherwise the guarantee
is invalid.
■Defective parts may only be replaced
with original spare parts. Only these
parts ensure that the safety require-
ments are met.
■Do not leave the machine unsupervised
during operation.
■Store the machine in a dry, temperate
location out of the reach of children.
■Do not allow the machine to stand out-
side and do not expose to moisture.
■Make sure that your work area is su-
ciently lit (>300 Lux).
■Do not use low-power machines for
heavy working.
■Pay attention to cleanliness at the
workplace.
■Keep the machine clean, dry and free of
oil and grease.
■Follow the instructions on lubricating
and cooling the tool.
Safety
6MAB 455
GB
Danger from electric current!
DANGER
Danger to life from electrical current!
Contact with live wires or components
can lead to serious injury or even
death!
Observe the following safety precautions
to avoid any danger from electric current:
►Do not open the housing of the
machine. Risk of electric shock from
touching live connections.
►Never immerse the machine or mains
plug in water or other liquids.
►Only use extension cables or cable
drums with a cable cross-section of at
least 1.5 mm².
►Only use extension cables that are
approved for the location of use.
►Check the condition of the extension
cable regularly and replace if dam-
aged.
►Avoid bodily contact with grounded
parts (e.g., pipes, radiators, steel
girders) to reduce the risk of electric
shock in the event of a defect.
►When using the machine outside or in
a humid environment, an RCD (resid-
ual circuit device) must be used.
Risk of injury!
WARNING
Risk of injury from engine starting
unintentionally!
Pay attention to the following safety
notes to avoid danger from motor starting
unintentionally:
For safe stopping of the motor:
►Press the red button (O) of the motor
switch (21).
►Switch o the machine with the ON/
OFF switch (main switch) (23).
►Disconnect the voltage supply (pull
out the mains plug).
WARNING
Improper handling of the machine
increases the risk of injury!
Pay attention to the following safety
instructions in order not to injure others
or yourself:
►Operate the machine only with the
protective equipment specied in
these instructions (see section “Per-
sonal protective equipment”).
►Do not wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn o the hand. Risk of losing one
or more ngers.
►Remove loose jewellery before begin-
ning work.
►Wear a hair net if you have long hair.
Safety
7MAB 455
GB
WARNING
►Always switch o the machine before
changing tools, performing main-
tenance or cleaning. Wait until the
machine has come to a complete
standstill.
►Always remove the plug from the
mains socket before changing tools,
cleaning or performing maintenance
work in order to avoid unintentional
starting of the machine.
►Do not put your hand into the ma-
chine while it is in operation. Remove
swarf only when the machine is at
a standstill. Wear protective gloves
when removing swarf.
►When working on scaolding, the op-
erator must be secured with a safety
belt as the machine can oscillate dan-
gerously in the event of interruption to
the power supply.
►Check for secure clamping of the
electromagnets on the substrate be-
fore every use (see section “Prepa-
ration”).
►Secure the machine with the safety
chain (D) supplied when working in
an inclined or vertical position and
during overhead work. The machine
could fall down if the magnet is loos-
ened or the power fails.
►Check that the tool is tightened
securely before using (see section
“Inserting the tool”).
►Do not allow the connecting cable to
hang over edges (trip eect).
Preventing damage
ATTENTION
Potential damage to property if the
machine is improperly used!
Observe the following instructions to
avoid damage to property:
►Before connecting the machine, com-
pare the connection data (voltage and
frequency) on the rating plate with
those of your mains power supply.
The data must correspond in order to
avoid damage to the machine.
►Always use the handle to carry the
machine and not the connecting
cable.
►Do not pull the mains cable to remove
the plug from the mains socket.
Safety
8MAB 455
GB
ATTENTION
►Do not crush the connecting cable.
►Do not subject the connecting cable
to heat or chemical liquids.
►Do not pull the connecting cable
across sharp edges or hot surfaces.
►Lay the connecting cable in such
a way that it cannot be caught and
wound up in the rotating part of the
machine.
Safety equipment
Restart protection
NOTE
►The machine stops automatically
when the magnetic clamp is switched
o or if the power supply is interrupt-
ed.
In order to prevent the machine from
starting unexpectedly after switching on the
magnetic clamp again or after reconnection
following interruption to the power supply
("restart protection"), the machine must be
switched on using the ON/OFF switch.
Magnet indicator
The magnet indicator (22) provides visual
indication of the magnetic clamping force.
■Magnet indicator (22) lights up GREEN:
The magnetic clamping force satises
the minimum requirements.
Processing can take place.
■Magnet indicator (22) lights up RED:
Insucient magnetic clamping force.
Do not process with the machine. This
can be the case if the material is too
thin, the surface is uneven or if coated
with paint, scale or zinc.
Safety
9MAB 455
GB
Symbols on the machine
The symbols on the machine have the
following meaning:
Symbol Meaning
Electric shock hazard!
Read the operating instructions
before beginning work!
Wear protective goggles and
ear protection!
Personal protective equipment
Wear the following protective equipment at
all times when operating the machine:
Symbol Meaning
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects.
Also wear the following protective equip-
ment during special work:
Symbol Meaning
Helmet for protecting your head
against falling objects
Wear a harness where there is
a danger of falling.
Gloves for protection against
injuries
Safety
10 MAB 455
GB
Components / delivery con-
tents
Machine overview
1 Core drill
(not supplied as standard)
2 Tool mounting
KEYLESS quick-change drill chuck
system
3 MK2 spindle taper
4 Opening for ejector pin
5 2-speed gearbox with selector
6 Engine drive
7 Filler neck for cutting oil
8 Cutting oil tank
9 Handle
10 Hand lever
11 Operating panel (see g. 1)
12 Magnetic foot
13 Machine slide and guide
Operating panel
(see g. 1)
21 Motor ON/OFF switch
22 Magnet indicator (Magnet Power)
23 Magnet ON/OFF switch
(main switch)
Scope of supply
Machine MAB 455
A KEYLESS quick-change drill chuck
system
B ZAK 075 ejector pin
C ZAK 100 ejector pin
D Safety chain
e) MK2 ejector pin
Transport case (not illustrated)
Operating instructions/guarantee card
(not illustrated)
Components / delivery contents
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