BDS AirMAB 5000 Manuel utilisateur
AirMAB 5000
Original-
Operating Instructions
GB
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A B C
202223
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General instructions
AirMAB 5000
GB
Table of Contents
General instructions . . . . . . . . . . . . . . . .3
Safety............................5
Components / delivery contents . . . . . .8
Before using for the rst time . . . . . . . .9
Preparation. . . . . . . . . . . . . . . . . . . . . . . .9
Use.............................13
Eliminating blockages. . . . . . . . . . . . . .14
Cleaning .........................15
Maintenance......................15
Storage .........................16
Troubleshooting . . . . . . . . . . . . . . . . . .16
Technical data . . . . . . . . . . . . . . . . . . . .17
EC Declaration of Conformity . . . . . . .18
Dear Customer,
Before using the machine, please read the
operating instructions contained in these
operating instructions on startup, safety,
intended use as well as cleaning and care.
The links and illustrations in these instruc-
tions refer to the illustrations on the inside
of the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
General instructions
Copyright
This document is copyrighted. Any duplica-
tion or reprinting, in whole or in part, and
the reproduction of the illustrations, even
in modied form, is only permitted with the
written approval of the manufacturer.
Liability disclaimer
All technical information, data and instruc-
tions for commissioning, operation and
maintenance of the machine contained in
these operating instructions represent the
latest status at the time of printing.
The manufacturer assumes no liability for
damage or injury resulting from failure to
observe the operating instructions, use for
other than the intended purpose, unprofes-
sional repairs, unauthorised modications
or use of non-approved spare parts and
accessories, tools and lubricants.
Instructions on disposal
The packaging materials used can be
recycled. When no longer required,
dispose of the packaging materials
according to local environmental regula-
tions. This product may not be disposed of
in the domestic refuse within the
European Union. Dispose of the
device via communal collection points.
4
General instructions
AirMAB 5000
GB
Safety warning structure
The following warnings are used in these
operating instructions:
WARNING
A warning of this category indicates a
potentially dangerous situation.
If the dangerous situation is not avoided,
it may lead to injuries.
Follow the instructions in this warning►to avoid possible danger of serious
personal injuries.
CAUTION
A warning statement for this safety
risk class indicates a damage risk.
If the situation is not avoided, it may lead
to material damage.
Follow the instructions in this warning►to avoid material damage.
NOTE
A note indicates additional information►
that simplies the use of the machine.
Intended use
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is
considered as improper use.
WARNING
Danger resulting from improper use!
If not used for its intended purpose and/
or used in any other way, the machine
may be or become a source of danger.
Use the machine only for its intended►purpose.
Observe the procedures described in►these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the appliance
for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
If used commercially, pay attention to►compliance with the accident preven-
tion and occupational safety regula-
tions.
5
Safety
AirMAB 5000
GB
Safety
WARNING
When using tools driven by com-
pressed air, pay attention to the
following basic safety measures for
protection against injuries and damage
to property!
Fundamental safety precautions
Do not use the machine in ammable or ■potentially explosive environments.
Persons who are unable to operate the■machine due to their physical, mental or
motor response abilities may only use
the machine under supervision of or
instruction by a responsible person.
Children must not be allowed to use the■machine.
Check the machine and do not put a■damaged machine into operation.
Check the compressed air line for vis-■ible external damage before use and do
not put a damaged compressed air line
into operation.
Before beginning any work, check for■proper condition of the safety chain and
the function of the operating elements
of the machine.
Only allow repairs to the machine to be■carried out by an authorised workshop
or customer service. Unqualied repairs
can lead to considerable danger for the
user.
Repairs to the machine during the war-■ranty period may only be carried out
by a service centre authorised by the
manufacturer otherwise the guarantee
will be invalidated.
Defective parts may only be replaced■with original spare parts. Only original
spare parts guarantee that the safety
requirements are met.
Do not leave the machine unsupervised■during operation.
Store the machine in a dry, temperate■location out of the reach of children.
Do not leave the machine standing out-■doors and do not expose it to moisture.
Make sure that your work area is suf-■
ciently lit (>300 Lux).
Do not use low-power machines for■heavy working.
Make sure that your workplace is clean.■
Keep the machine clean, dry and free of■oil and grease.
Follow the instructions on lubricating■and cooling the tool.
6
Safety
AirMAB 5000
GB
Danger in conjunction
with polymers
WARNING
Risk to health from PTFE (synthetic
fully uorinated polymers)
Absorbing or inhaling PTFE is a health
risk!
Pay attention to the following safety notes
to avoid danger from PTFE because
PTFE particles can deposit on the inside
of the housing as a result of operating the
drive unit:
Do not smoke when carrying out►maintenance work.
PTFE particles may not come into►
contact with naked ames, embers
or heat
Motor parts must be cleaned with a►cleaning solution and not by blowing
compressed air.
After completing all work, wash your►hands.
Danger from compressed air
WARNING
Risk of injury when applying non-per-
missible pressures!
Pay attention to the following safety notes
to avoid danger from compressed air:
Only operate the machine with►prescribed air quantity and operating
pressure.
Danger of explosion if not observed.
Risk of injury
WARNING
Risk of injury from motor starting
unintentionally!
Pay attention to the following safety
notes to avoid danger from motor starting
unintentionally:
To completely stop the motor:►Move the motor switch to the OFF
position.
Disconnect the compressed air sup-
ply.
WARNING
Improper handling of the machine
increases the risk of injury!
Observe the following safety precautions
to avoid injuring yourself and/or others:
Operate the machine only with the►protective equipment stipulated in
these operating instructions (see
Personal protective equipment
section).
Do not►wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn off the hand. Risk of losing one
or more ngers.
Remove loose jewellery before begin-►ning work. Wear a hair net if you have
long hair.
Always switch off the machine before►changing tools, performing main-
tenance or cleaning. Wait until the
machine has come to a complete
standstill.
Always disconnect the compressed►air supply before changing tools,
cleaning or performing maintenance
work in order to avoid unintentional
starting of the machine.
7
Safety
AirMAB 5000
GB
WARNING
Do not put your hand into the ma-►chine while it is in operation. Remove
swarf only when the machine is at
a standstill. Wear protective gloves
when removing swarf.
When working on scaffolding, the op-►erator must be secured with a safety
belt as the machine can oscillate
dangerously in the event of failure of
the compressed air supply.
Check for secure clamping of the►magnets on the substrate before
every use (see Preparation section).
Secure the machine with the safety►chain (D) supplied when working in
an inclined or vertical position and
during overhead work. The machine
could fall down when the magnet is
released.
Check that the tool is tightened►securely before using (see Inserting
the tool section).
Do not allow the compressed air line►to hang over edges (trip wire effect).
Preventing damage
CAUTION
Potential damage to property if the
machine is improperly used!
Observe the following instructions to
avoid property to damage:
Only use the prescribed air quality, air►quantity and operating pressures for
compressed air supply (see section
Preparing).
Always carry the machine by the►handle.
CAUTION
Do not crush the compressed air line.►
Do not expose the compressed air►line to heat or chemical liquids.
Do not pull the compressed air line►across sharp edges or hot surfaces.
Lay the compressed air line in such ►a way that it cannot be caught and
wound up in the rotating part of the
machine.
Safety appliances
Symbols on the machine
The symbols on the machine have the fol-
lowing meaning:
Symbol Meaning
Read the operating instructions
before beginning work!
Wear protective goggles and
ear protection!
8
Components / delivery contents
AirMAB 5000
GB
Personal protective equipment
Wear the following protective equipment at
all times when operating the machine:
Symbol Meaning
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects
Also wear the following protective equip-
ment during special work:
Symbol Meaning
Helmet for protecting your head
against falling objects
Wear a harness where there is
a danger of falling
Gloves for protection against
injuries
Components / delivery
contents
Machine overview
1 Core drill
(not supplied as standard)
2 Tool mounting
3 MK2 spindle taper
4 Drive motor (pneumatic)
5 Handle
6 Hand lever (3-stage)
7 Magnetic foot
8 Machine slide and guide
9 Compressed air connection
10 Motor switch
11 Operating lever for the magnetic foot
12 Lock for the operating lever
of the magnetic foot
Scope of supply
20 Magnetic core drilling machine
21 Pump bottle
for cutting oil/drilling emulsion
22 ZAK075 and ZAK100 ejector pin
23 Transport case
AKEYLESS quick-change drill chuck
system 19 mm Weldon (3/4")
B Safety chain
C MK2 ejector pin
9
Preparation
AirMAB 5000
GB
Before using for the rst time
Transport inspection
As standard, the machine is supplied with
the components indicated in the Compo-
nents/delivery contents"section.
NOTE
Check for visible signs of damage or►missing items on delivery. Report an
incomplete or damaged delivery to
your supplier/retailer immediately.
Preparation
This section contains important instructions
on the required preparation before begin-
ning any work.
Additional safety measures for
certain work
Additional safety precautions must be
taken for the following operations with the
machine:
Non-horizontal work position
WARNING
Risk of injury from a falling machine.
When working in inclined or vertical
position and during overhead work, the
machine must be secured to prevent it
from falling using the safety chain (B)
supplied.
Check the safety chain for proper►function before every use. A dam-
aged safety chain must not be used.
Replace a damaged safety chain
immediately.
WARNING
Attach the safety chain in such a way►that the machine moves away from
the operator in the event of slipping.
Lay the safety chain as tightly as ►possible around the handle of the
machine.
Check the secure tting of the safety ►chain and lock before starting work.
Use the protective equipment stipu-►lated in the section Personal protec-
tive equipment.
Work on scaffolding
WARNING
Risk of falling from sudden oscillating
movements of the machine.
When working on scaffolding, the
machine can make a sudden oscillating
movement on starting or in the event of
failure of the compressed air supply.
Secure the machine with the safety►chain supplied.
Wear a safety harness to protect►yourself against falling.
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