Batca X3 Manuel utilisateur

www.batcafitness.com X3 Owner’s Manual

Owner’s Manual

Record Serial Number Here

Batca Fitness Systems

Tel. (919) 255-1233

www.batcafitness.com

Date of Purchase

September 2005

Revision 1

Batca Fitness Systems 2X3 Owner’s Manual

Page

Instructions 2

Parts Listing 3-5

Hardware Comparison 6-9

Cable Comparison 10

Main Frame Assembly 11-14

Mid Row Station 15

Shoulder Press and Low Row Station 16

Pec and Chest Station 17-23

Leg Extension and Leg Curl 24-27

Cable Routing 28-37

Page

Upholstery 38-40

Weight Stack Decals 40

Weight Stack Enclosures, Bars, Straps 41

Leg Press Option 42-44

Leg Press Cable Routing 45

Cable Tension and Adjustment 46-47

Final Assembly and Troubleshooting 48-49

Maintenance 50

Warranty 51

Layout 52

Table of Contents

Congratulations on the purchase of your new Batca X3. This gym will provide you with a lifetime of enjoyment to meet your

strength training needs. Batca Fitness Systems strives to build the best quality multi-station gyms and to package these gyms in such

a way to avoid any damage during shipping.

In order to get started with your assembly you should first familiarize yourself with this manual. It is recommended that you

read through each step thoroughly before you begin. Begin by opening your boxes and separating all of your parts. Verify that all

parts are accounted for and have no damage. When all parts are accounted for, you may begin your assembly. Some items may

have been pre-assembled for your convenience. Please note that hardware quantities shown reflect total quantities for your gym and

may not reflect actual quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perfor-

mance, function, and safety for the gym and your workout.

Assemble your gym according to the step by step instructions found in this manual. Failure to do so will void your warranty

and may result in personal injury. After assembly, you should check each station to ensure correct operation. If a problem arises,

recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions

with your assembly please contact your authorized Batca dealer.

Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable workout. However,

there is a risk assumed by individuals who use this type of equipment. It is very important that all warnings and

instructions are read and followed before beginning any exercise program.

It is also very important to read and follow the preventative maintenance schedule described in this

manual. If any of the warning labels or stickers are worn, faded, torn, scratched or missing they should be replaced

immediately.

WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize risk

always follow these rules.

1) It is essential that you consult with your physician before beginning any exercise program.

2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts and bolts). Replace

parts at first signs of wear (use only genuine BATCA replacement parts). Use of equipment that is damaged,

worn, frayed or not completely assembled on a solid, level surface may result in injury.

3) Make sure all adjustment pins are fully engaged before using equipment.

4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be alert to the

possibility of injury. Do not be careless.

5) Minors and children should not be allowed to play on or around this gym.

6) If you have any questions on proper use or maintenance of this gym, do not hesitate to call your local BATCA

FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at (919) 255-1233. www.batcafitness.com

Instructions

Warning

www.batcafitness.com 3X3 Owner’s Manual

Main Frame Components

Accessories Upholstery

ITEM NO. PART NO. DESCRIPTION QTY BOX

197 BFC-10101 2 inch Chain 13

198 BFC-10102 12 inch Chain 13

199 BFC-50122 Ab Strap 14

200 BFC-50123 Ankle Strap 14

201 BFC-50125 Lat Bar 11

202 BFC-50126 Short Bar 14

203 BFC-50127 Magnetic Weight Stack Pin 34

ITEM NO. PART NO. DESCRIPTION QTY BOX

189 BFU-10117 Large Bottom Pad 31

190 BFU-10118 Bottom Pad 13

191 BFU-10119 Head Pad 13

192 BFU-10120 Back Pad With Lumbar 31

193 BFU-10121 7" Upholstery Roller 43

194 BFU-10122 Large Upholstery Roller 23

195 BFU-10124 Mid Row Chest Pad 13

196 BFU-10125 Lat Bar Pad 11

ITEM NO. PART NUMBER DESCRIPTION QTY. BOX

1BFM-10206 Chest Base 11

2BFM-10120 Low Row 13

3BFM-10117 Shoulder Base 11

4BFM-10349 Mid Row Base 11

5BFM-10119 Leg Ext/Curl Base 11

6BFM-50163 Anti-Deflection Plate 13

7BFM-50150 Anti-Deflection Plate 14

8BFM-10112 Chest Pole 11

9BFM-10108 Leg Ext/Curl Pole 11

10 BFM-10127 Shoulder Pole 11

11 BFM-10352 Mid Row Pole 11

12 BFM-10350 Mid Row Top 11

13 BFM-10113 Bent Top 11

14 BFM-10114 Chest Top 11

15 BFM-10130 Bar Catch Left 14

16 BFM-10131 Bar Catch Right 14

17 BFM-50256 10lb Weight Plate 57 N/A

18 BFM-50504 5lb Weight Plate 12* N/A

19 BFM-10299 10lb Top Plate 3N/A

20 BFM-10348 5lb Top Plate 3* N/A

21 BFM-50258 Weight Stack Shaft 3N/A

22 BFM-50260 Guide Rod 65

23 BFM-10107 Guide Rod Holder 34

24 BFM-10322 Back Adjustment 14

25 BFM-10323 Mid Row Arm 14

26 BFM-10325 Chrome Pad Adjustment 14

27 BFM-10105 Shoulder Arm 13

28 BFM-10118 Back Adjustment 13

29 BFM-10104 Chrome Pad Adjustment 13

30 BFM-10153 Chrome Pad Adjustment 21

31 BFM-50247 5/8” Spacer 23

32 BFM-10121 Low Row Diamond Plate 23

33 BFM-10126 Pec Top 14

34 BFM-50345 Pulley Cover 34

35 BFL-50127 Pec Pulley Holder 14

36 BFM-10125 Upper Pec Arm Right 14

37 BFM-10124 Upper Pec Arm Left 14

38 BFM-10148 Pec Cam Right 14

ITEM NO. PART NUMBER DESCRIPTION QTY. BOX

39 BFM-10147 Pec Cam Left 14

40 BFM-50261 Axle 43

41 BFM-10103 Lower Pec Arm 24

42 BFL-50115 Bent Plate 24

43 BFM-50240 Cold Roll 24

44 BFM-10101 Chest Pivot 14

45 BFM-50246 Spacer 3/16" 24

46 BFM-50262 Chrome Cable Pivot 24

47 BFM-50263 1/2 in. Cold Roll 14

48 BFM-10132 Foot Assist 14

49 BFM-10138 Chest Press Arm 14

50 BFM-10146 Chest Press Pulley Holder 14

51 BFM-10110 Chrome Pad Adjustment 11

52 BFM-10128 Elbow Support 12

53 BFM-10136 Knee Hold Down Elbow 12

54 BFM-50186 Anti-Deflection Plate 14

55 BFM-10129 Leg Ext/Curl Pillow Holder 12

56 BFM-10144 Leg Ext/Curl Cam 12

57 BFM-10139 Leg Ext/Curl Pivot Arm 12

58 BFM-10145 Two Pulley Feeder 14

59 BFM-50267 Counter Weight 12

60 BFM-10143 Leg Ext/Curl Frame 12

61 BFM-10135 High Pivot Roller 12

62 BFM-10151 Low Pivot Roller 12

63 BFM-10141 Knee Alignment Roller 12

64 BFM-50222 Axle 13

65 BFM-10115 Left Handle 12

66 BFM-10116 Right Handle 12

67 BFM-10109 Chrome Pad Adjustment 12

68 BFM-10137 Foot Shroud 14

69 BFM-50239 Tube 24

70 BFM-50244 Round Tube 14

71 BFM-50245 Cable Connector Plate 13

72 BFM-10154 Free Floater 44

73 BFM-10134 Free Floater With Lockout 24

74 BFM-50456 Weight Stack Shroud w/ Logo 35

75 BFM-50322 Weight Stack Shroud w/o Logo 35

205 BFM-50651 Cable Guard Spacer 13

Batca Fitness Systems 4X3 Owner’s Manual

Hardware

Cables

ITEM NO. PART NUMBER DESCRIPTION QTY.

99 BFH-50101 1" Flanged Bushing 26

100 BFH-50102 5/8" Flanged Bushing 4

101 BFH-50110 Molded Grip 16

102 BFH-50111 1" Plastic Cap 3

103 BFH-50112 Screw Cap Cover 4

104 BFH-50113 Screw Cap Washer 4

105 BFH-50114 1 1/2" Round Inner Plastic Cap 2

106 BFH-50118 HCS 3/8"-16 X 1" P5 2

107 BFH-50119 HCS 3/8"-16 X 1 1/4" P5 12

108 BFH-50120 HCS 3/8"-16 1 1/2" P5 8

109 BFH-50121 HCS 3/8"-16 X 2" P5 10

110 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 17

111 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 23

112 BFH-50125 HCS 3/8"-16 X 3" P5 18

113 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 32

114 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 4

115 BFH-50128 HCS 3/8"-16 X 3 3/4" P5 6

116 BFH-50129 HCS 3/8"-16 X 4" P5 9

117 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 3

118 BFH-50133 HCS 3/8"-16 X 6 1/2" P5 2

120 BFH-50137 HCS 1/2"-13 X 3 1/4" P5 4

120 BFH-50137 HCS 1/2"-13 X 3 1/4" (5/8" Thread) 1

123 BFH-50146 3/8" Flat Washer (Black) 239

124 BFH-50147 3/8" Lock Washer (Black) 32

125 BFH-50149 3/8"-16 Jam Nut (Zinc) 10

126 BFH-50288 3/8"-16 Nylock Nut (Zinc) 4

127 BFH-50155 1/2"-13 Nylock (Black) 5

128 BFH-50157 3/8"-16 Nylock (Black) 127

129 BFH-50165 1" Snap Ring 4

130 BFH-50166 1/2" Snap Ring 2

131 BFH-50171 Side Mounted Flange Bearing 4

132 BFH-50172 Pillow Block Bearing 2

133 BFH-50173 3 1/2" Pulley 9

134 BFH-50174 4 1/2" Pulley 30

135 BFH-50175 Sleeve Insert 10

136 BFH-50188 Snap Hook 4

137 BFH-50190 Rubber Donut 6

138 BFH-50192 200lb Weight Stack Decals 3

139 BFH-50197 Small Logo 3

140 BFH-50198 Large Logo 2

141 BFH-50199 Rubber Grommit 6

142 BFH-50200 Rubber Bumper 2

143 BFH-50201 1/2" Pulley Spacer 31

ITEM NO. PART NUMBER DESCRIPTION QTY

87 CAB-10101 Lat Pull to Weight Stack Cable 1

88 CAB-10107 Chest Top Lockout to Weight Stack Cable 1

89 CAB-11003 Mid Row Lockout to Weight Stack Cable 1

90 CAB-10104 Leg Ext/Curl Cam to Free Floater Cable 1

91 CAB-10106 Pec Cam to Pec Cam Cable 1

92 CAB-11012 Free Floater to Plate Cable 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

144 BFH-50202 3/4" Pulley Spacer 7

145 BFH-50210 Gas Spring 3

146 BFH-50211 2" Square Plastic Cap 18

147 BFH-50212 2" x 3" Plastic Cap 16

148 BFH-50213 1 1/2" x 2" Plastic Cap 2

149 BFH-50214 1 3/4" Square Plastic Cap 3

150 BFH-50215 1 1/2" Square Plastic Cap 13

151 BFH-50220 Threaded Collar 5

152 BFH-50298 HCS 3/8” - 16 x 8 3/4” P5 2

153 BFH-50222 Rubber Bumper 2

154 BFH-50227 Cable Strap 7

155 BFH-50234 6 1/2” Spring 2

156 BFH-50235 Foot Plate Grip 1

157 BFH-50236 Foam Grip 2

158 BFH-50237 Flat Leveler 2

159 BFH-50238 Pin 5

160 BFH-50239 Snap Ring 5

161 BFH-50240 Bar Catch Rubber Sleeve 2

162 BFH-50242 3/8 Fender Washer 2

164 BFH-50245 FHSCS 5/16"-18 X 1" 2

165 BFH-50246 Anti-Skid Material 5

166 BFH-50247 3/8"-16 Thin Nylock (Zinc) 2

167 BFH-50248 Cable Pivot Bushing 6

169 BFH-50250 1 1/4" Shoulder Bolt 4

170 BFH-50251 1/2" Flat Washer (Black) 10

171 BFH-50622 Roller End Cap 6

172 BFH-50253 Beveled Leveler 4

173 BFH-50254 HCS 3/8"-16 x 3/4" P5 12

174 BFH-50256 1/2"-13 Jam Nut (Zinc) 8

175 BFH-50257 Warning Label 3

176 BFH-50258 175lb Weight Stack Decals *3

177 BFH-50259 Black Wrinkle Touch Up Paint 1

178 BFH-50262 Silicon Gel Pack 6

179 BFH-50263 Pull Pin T-Handle N/A

180 BFH-50267 5/16"-18 Nylock (Black) 4

181 BFH-50269 Warning Decal (Do Not Hang) N/A

182 BFH-50273 X3 Exercise Chart 1

183 BFH-50278 Silver Wrinkle Touch Up Paint 1

184 BFH-50280 1" Round Inner Plastic Cap 10

185 BFH-50297 1" Bronze Bushing x 1/2" L 4

186 BFM-50157 1/2" Short Pull Pin Assembly N/A

187 BFM-50177 3/8" Long Pull Pin Assembly N/A

188 BFM-50207 1/2" Long Pull Pin Assembly N/A

204 BFH-50221 3” Plastic Washer 4

205 BFH-50620 BHSCS 3/8”-16 x 1” P5 6

ITEM NO. PART NUMBER DESCRIPTION QTY

93 CAB-11007 Chest Lockout to Free Floater Cable 1

94 CAB-10102 Ab to Low Pulley Cable 1

95 CAB-10105 Lockout Free Floater to Free Floater Cable 1

97 CAB-10401 Foot Assist Cable 2

98 CAB-11011 Mid Row Lockout to Weight Stack Cable 1

www.batcafitness.com 5X3 Owner’s Manual

Leg Press Components

Tools Required

 7/16” Wrench

 1/2” Wrench

 9/16” Wrench

 3/4” Wrench

 9/16” Ratchet

 3/4” Ratchet

 Allen Wrench Set

 Tape Measure

Leg Press Hardware

Upholstery

Cables

ITEM NO. PART NUMBER DESCRIPTION QTY

96 CAB-11010 Leg Press Lockout to Free Floater Cable 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

7BFM-50150 Anti-Deflection Plate 1

65 BFM-10115 Left Handle 1

66 BFM-10116 Right Handle 1

76 BFM-10351 Leg Press Frame 1

77 BFM-10140 Leg Press Pivot 1

78 BFM-50248 5/8” Spacer 2

79 BFM-10152 Bushing Holder 2

80 BFM-50252 Four Bar 2

81 BFM-10102 Foot Plate Pivot 1

82 BFM-50139 Spacer Tube 2

83 BFL-50128 Foot Plate 1

84 BFM-50316 Plate 1

85 BFM-50270 Handle 1

86 BFM-10106 Chrome Pad Adjustment 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

107 BFH-50119 HCS 3/8"-16 X 1 1/4" P5 2

109 BFH-50121 HCS 3/8”-16 x 2 P5 1

110 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 2

111 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 4

112 BFH-50125 HCS 3/8"-16 X 3" P5 6

113 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 6

121 BFH-50144 FHSCS 3/8"-16 X 1" 2

122 BFH-50145 FHSCS 3/8"-16 X 2 1/4" 3

123 BFH-50146 3/8" Flat Washer (Black) 37

124 BFH-50147 3/8" Lock Washer (Black) 4

125 BFH-50149 3/8"-16 Jam Nut (Zinc) 1

128 BFH-50157 3/8"-16 Nylock (Black) 24

132 BFH-50172 Pillow Block Bearing 2

134 BFH-50174 4 1/2" Pulley 6

143 BFH-50201 1/2" Pulley Spacer 8

168 BFH-50249 1/2" Shoulder Bolt (3/8"-16x50mm) 4

169 BFH-50250 1 1/4" Shoulder Bolt 1

170 BFH-50251 1/2" Flat Washer Black 4

172 BFH-50253 Beveled Leveler 1

174 BFH-50256 1/2"-13 Jam Nut (Zinc) 1

180 BFH-50267 5/16"-18 Nylock (Black) 1

ITEM NO. PART NUMBER DESCRIPTION QTY

189 BFU-10117 Large Bottom Pad 1

192 BFU-10120 Back Pad With Lumbar 1

Batca Fitness Systems 6X3 Owner’s Manual

Bolt Length

Note: Bolt length is measured from

the underside of the head of the bolt.

www.batcafitness.com 7X3 Owner’s Manual

Batca Fitness Systems 8X3 Owner’s Manual

www.batcafitness.com 9X3 Owner’s Manual

Batca Fitness Systems 10 X3 Owner’s Manual

Cables

Cable Comparison Chart

ITEM NO. PART NUMBER DESCRIPTION QTY

87 CAB-10101 Lat Pull to Weight Stack Cable 1

88 CAB-10107 Chest Top Lockout to Weight Stack Cable 1

89 CAB-11003 Mid Row Lockout to Weight Stack Cable 1

90 CAB-10104 Leg Ext/Curl Cam to Free Floater Cable 1

91 CAB-10106 Pec Cam to Pec Cam Cable 1

92 CAB-11012 Free Floater to Plate Cable 1

93 CAB-11007 Chest Lockout to Free Floater Cable 1

94 CAB-10102-1Ab to Low Pulley Cable 1

95 CAB-10105 Lockout Free Floater to Free Floater Cable 1

96 CAB-11010 Leg Press Lockout to Free Floater Cable 1

97 CAB-10401 Foot Assist Cable 2

98 CAB-11011 Mid Row Lockout to Weight Stack Cable 1

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