Avdel 7385 Manuel utilisateur

I n s t r u c t i o n M a n u a l

P n e u m a t i c P o w e r T o o l

Pass onto user to read and keep for reference

07385

S P E C I F I C A T I O N S F O R 0 7 3 8 5 T O O L

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 5 - 8 bar 70 - 120 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in22.3 litres .08 ft3

STROKE Minimum 15.9 mm .625 in

PULL FORCE @ 4.8 bar / 70 lbf/in25.5 kN 1225 lbf

CYCLE TIME Approximately 1 second

NOISE LEVEL 78.5 dB(A)

WEIGHT Without nose equipment 2.11 kg 4.65 lb

VIBRATION Less than 2.5 m/s28 ft/s2

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CO N T E N T S

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

F A U L T D I A G N O S I S

General 2

Specific to 07385 Tool 3

General 4

Tool Dimensions / Selection 4-5

Air Supply 6

Operating Procedure 6

Accessories 7

Fitting/Servicing/Components 8-9

Regular Servicing - Service Kit 10-11

Maintenance 11-13

General Assembly & Parts List 14-15

Fault Diagnosis Table 17

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07385 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM

CATCHER BEFORE OPERATING.

WHEN FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE

DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE

APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN

THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY

AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

IN T E N T O F U S E

The hydro-pneumatic 07385 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The 07385 fitted with a stem catcher is the standard tool,a pintail deflector is also suppied but not fitted. Use the selection chart opposite

to select a complete 07385 tool which will include the correct nose assembly for a selected fastener. ‘A’ and ‘B’ dimensions will help

you assess the accessibility of your application.

It is also possible to order the base tool only (part number 07385-00200).

It is essential that a nose assembly be fitted prior to operating the tool. For details of Nose Assemblies see page 8 and 9.

Dimensions shown in bold are millimetres. Other dimensions are in inches.

4.03

103

4.13

105

2.82

72 3.72

4.91

125

.83

3.5

07385

4.25

108

Minimum Pressure required 5.1 BAR / 75 lbf/in25.4 BAR / 80 lbf/in26.1 BAR / 90 lbf/in2

* These nose assemblies are forward stem release nose assemblies.

07385 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel ■

Steel

Al.Alloy

Al. Alloy

Steel ▲

Steel

Al. Alloy

L/flange

St.Steel & Titanium

Al. Alloy

Al. Alloy Oversize

St.Steel & Titanium ▲

Al. Alloy

Al. Alloy Oversize

Al. Alloy

Al. Alloy Oversize

Al.Alloy & Steel ▲

Al. Alloy

Al. Alloy ●

Al. Alloy

Stainless Steel

Stainless Steel ■

Stainless Steel

AVEX

Snap head

& 120°csk

head except

07385-00019

large flange

only.

AVDEL

Snap head

& 100°csk

& 120°csk

MONOBOLT

Protuding head

& 100°csk

BULBEX

AVSEAL

TLR

AVINOX

BE11 & BE61

T-LOK

Snaphead

AVIBULB

Low Profile

1/8

3 mm

5/32

3/16

1/8

5/32

3/16

5/32

3/16

4mm

5mm

6mm

6.5mm

7mm

3/16

1/8

5/32

4.3mm

3/16

1/8

5/32

07385-00001

07385-00037

07385-00002

07385-00003

07385-00008

07385-00038

07385-00006

07385-00008

07385-00038

07385-00009

07385-00010

07385-00015

07385-00039

07385-00015

07385-00039

07385-00016

07385-00017

07385-00018

07385-00040

07385-00019

07385-00021

07385-00024

07385-00026

07385-00029

07385-00030

07385-00031

07385-00034

07385-00035

07385-00011

07385-00008

07385-00038

07385-00009

07385-00015

07385-00039

07385-00016

07385-00064

07385-00074

07385-00065

07385-00075

07385-00066

07385-00076

07385-00062

07385-00072

07385-00067

07385-00077

07385-00058

07385-00008

07385-00038

07340-00015

07385-00039

07385-00015

07385-00014

07385-00015

07385-00014

07385-00008

07385-00015

07381-03000

*07381-04500

07381-03100

07381-03200

07381-03400

*07381-04600

07381-03300

07381-03400

*07381-04600

07381-03500

07381-03600

07490-02300

*07381-04700

07490-02300

*07381-04700

07490-02400

07490-04300

07490-04900

*07381-04800

07490-05000

07381-03700

07381-03800

07344-02900

07344-02400

07344-02600

07344-03000

07344-02700

07344-03100

07498-04500

07381-03400

*07381-04600

07381-03500

07490-02300

*07381-04700

07490-02400

07381-04900

07381-05000

07640-02100

07640-03100

07640-02200

07640-03200

07340-08300

07498-09100

07640-02400

07640-03400

07498-01600

07381-03400

*07381-04600

07490-02300

*07381-04700

07490-02300

07241-07300

07490-02300

07241-07300

07381-03400

07490-02300

12.7

9.5

12.7

9.5

12.7

9.5

12.7

19.0

12.7

9.5

12.7

9.5

12.7

9.5

12.7

9.5

12.7

Standard

Extended

Head Forming

Standard

Extended

Head Forming

Standard

Extended

Head Forming

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

3.3

12.9

3.3

11.4

3.3

10.0

4.1

3.3

4.1

3.3

2.5

3.3

2.5

4.1

3.3

11.4

3.3

10.0

4.5

6.7

4.5

6.7

5.3

7.2

5.3

7.2

5.3

7.2

4.1

3.3

10.0

3.3

10.0

3.3

.500

.375

.500

.375

.500

.375

.500

.750

.500

.375

.500

.375

.500

.375

.500

.375

.500

.130

.510

.130

.450

.130

.395

.160

.130

.162

.130

.100

.130

.100

.160

.130

.450

.130

.395

.177

.264

.177

.264

.208

.283

.208

.283

.208

.283

.160

.130

.395

.130

.395

.130

B (in)

NOSE TIP TYPE

PU T T I N G I N T O S E R V I C E

O P E R A T I N G P R O C E D U R E

OPTION 1

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener body squarely into the prepared hole of the

application.

Apply the tool to the protruding rivet stem.

Fully operate the trigger. The tool cycle will ensure the rivet is

placed.

OPTION 2

Ensure that the correct nose equipment is fitted.

Connect the tool to the air supply.

Insert the fastener stem into the nose of the tool.

Insert the tool with the fastener squarely into the prepared

hole of the application.

Fully operate the trigger. The tool cycle will ensure the rivet is

placed.

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

inch.

Read servicing daily details page 10.

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738

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

Hose Connector

part nº 07005-00276

Two different accessories are available to make the connection to your air supply:

A C C E S S O R I E S

1/4” BSP

TO FIT 6.4 mm (1/4”) BORE PIPE

L = 137 cm

Hose Assembly

part nº 07008-000324

There are two types of nose assemblies for the 07385 tool, standard nose assemblies and forward stem release nose assemblies. If you

have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection table page 5.

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

Lightly coat the jaws with Moly lithium grease.

Drop jaws 4into jaw housing 3.

Insert jaw spreader 5into jaw housing 3(locating in the ‘V’ shape formed by the jaws).

Locate buffer 6on jaw spreader 5.

Locate spring 7onto jaw spreader 5.

Fit locking ring 8onto the jaw spreader housing assembly of the tool as well as stop 9on forward stem release nose assembly.

Holding tool pointing down, screw on the assembled jaw housing or onto the jaw spreader housing assembly and tighten with

spanner.

Place nose casing 2over jaw housing 3and screw onto tool, tightening with spanner.

Screw nose tip 1into nose casing 2.

Item 9 only exists on Forward Stem Release Nose Assemblies (see capability table page 5)

NO S E A S S E M B L I E S

SERVICING INSTRUCTIONS

Nose assemblies should serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.

Any worn or damaged part should be replaced by a new part.

Particularly check wear on jaws.

Ensure that the tube of jaw spreader assembly 5(where fitted) is not distorted.

Check spring 7is not distorted.

Assemble according to fitting instructions.

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