ATH-Heinl W42 Manuel utilisateur

OPERATING INSTRUCTIONS

ATH W42

Manufacturer ATH-Heinl GmbH & CO.KG

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Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 7 -

1.4 Technical Data ................................................................................................................ - 15 -

1.5 Scale Drawing ................................................................................................................. - 16 -

2.0 INSTALLATION ................................................................................................................... - 17 -

2.1 Transport & Storage Conditions ........................................................................................ - 17 -

2.2 Unpacking the machine .................................................................................................... - 18 -

2.3 Delivery Contents ............................................................................................................ - 19 -

2.4 Location .......................................................................................................................... - 21 -

2.5 Fixing ............................................................................................................................. - 22 -

2.6 Electrical Connection ........................................................................................................ - 23 -

2.7 Pneumatic Connection ...................................................................................................... - 23 -

2.8 Hydraulic Connection ....................................................................................................... - 23 -

2.9 Assembly ........................................................................................................................ - 24 -

2.10 Completion of Work ...................................................................................................... - 34 -

3.0 OPERATION ....................................................................................................................... - 35 -

3.1 Operating Instructions ..................................................................................................... - 35 -

3.2 Basic Information ............................................................................................................ - 36 -

4.0 MAINTENANCE ................................................................................................................... - 37 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 37 -

4.2 Safety Regulations for Oil ................................................................................................. - 38 -

4.3 Notes ............................................................................................................................. - 39 -

4.4 Maintenance or Service Plan ............................................................................................. - 39 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 40 -

4.6 Maintenance and Service Instructions ................................................................................ - 42 -

4.7 Disposal .......................................................................................................................... - 43 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 44 -

6.0 APPENDIX .......................................................................................................................... - 45 -

6.1 Pneumatic circuit diagram ................................................................................................ - 45 -

6.2 Electric circuit diagram ..................................................................................................... - 45 -

6.3 Hydraulic circuit diagram .................................................................................................. - 45 -

7.0 WARRANTY CARD ............................................................................................................... - 46 -

7.1 Scope of the Product Warranty ......................................................................................... - 47 -

8.0 INSPECTION LOG ............................................................................................................... - 48 -

8.1 Installation and Handover Log .......................................................................................... - 49 -

8.2 Inspection Plan ................................................................................................................ - 50 -

8.3 Visual inspection (authorised expert) ................................................................................. - 51 -

9.0 SPARE PART BOOK ............................................................................................................. - 55 -

10.0 NOTES ............................................................................................................................... - 78 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO

FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

Appropriate protective clothing must be worn for all work on the described system.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.2 Description

1. Main switch with emergency stop function

used to switch the balancing machine on and off

2. Cone intake

3. Weight storage

4. Wheel protector

5. Plunge

6. Balancing shaft

7. Display

8. Control

9. Brake pedal

10. Broad-measurement (optional)

Manufacturer ATH-Heinl GmbH & CO.KG

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1) Display INTERNAL imbalance 2) Display EXTERNAL imbalance

3) Display position of the INTERNAL imbalance 4) Display position of the EXTERNAL imbalance

5) Display mode 6) Indicator light for measurement unit – mm or

inches

7) Display STATIC imbalance 8) Indicator light for measurement unit – g or

ounces

9) Display weight position

3 4

Manufacturer ATH-Heinl GmbH & CO.KG

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Distance between rim and

machine

Rim width

Rim diameter

Calibration button

Self test

Change between

DYNAMIC/STATIC

ALU programme selection

Optimisation programme

Display precise imbalance < 5 g

Change size entries

- Button

Only operate the buttons with your fingers. Under no circumstances should sharp objects be used.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3 Operation

1.3.1. Self test

After it is switched on, the device carries out a self

test and then automatically switches to “dynamic”

mode

1.3.2. Wheel assembly

Select the correct cone to centre the wheel on the balancing flange.

As shown below, there are 2 easy ways to mount the wheel.

a. The first way of mounting a wheel is

shown opposite.

Using this method, the wheel rim is stretched

onto the balancing shaft from the exterior.

If you are using the largest cone, the

extension piece for the clamping cone must

also be used.

This method increases the risk of

clamping errors and is therefore only

recommended for use with steel rims.

b. When using the second method, first

position the tension springs on the

balancing shaft and then a suitable

cone. The wheel rim can be stretched

onto the balancing shaft using a

pressure hood.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.3. Selecting the balancing type

DYN

Dynamic – mode (standard):

This function calculates the radial and lateral

run-out of an aluminium or steel wheel rim.

The balancing weights are positioned on the

exterior and interior of the wheel.

STA

Static – mode:

This function calculates the radial run-out of a

steel wheel rim.

The balancing weights are positioned centrally

on the wheel rim.

ALU -1-

These functions calculate the radial and lateral

run-out of an aluminium wheel rim.

The balancing weights are positioned at a pre-

defined point.

ALU -2-

These functions calculate the radial and lateral

run-out of an aluminium wheel rim.

The balancing weights are positioned at a pre-

defined point.

ALUS

These functions calculate the radial and lateral

run-out of an aluminium wheel rim.

The balancing weights are positioned at a

location that has been pre-defined by the user.

We recommend selecting the ALUS mode to balance aluminium wheel rims. This mode not only

takes into account the exact cross section of your wheel rim, but also helps you to precisely position the

adhesive weight.

If using ALU 1, the following measurements must be observed when attaching adhesive weights:

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.4. Entry of the tyre sizes

a) Basics:

In motorcycle mode, an optional measuring tip (+ 100 mm) must be used.

Manufacturer ATH-Heinl GmbH & CO.KG

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b) Wheel data and entries for calculating the imbalance:

The following data must be recorded in the DYN, STA and

ALU1 modes:

[A] Distance between wheel and machine

[B] Rim width

[D] Rim diameter

This data is recorded by positioning the gauge on the

wheel rim. The [A] and [D] data is automatically recorded

by the machine.

The rim width must then be entered using the [B+] / [B-]

buttons.

The following data must be recorded in ALU2 and ALUS

mode:

[A] Distance between the machine and the first adhesive

point

[B] Distance between the machine and the second

adhesive point

[D] Rim diameter

[dE] Rim diameter at the second adhesive point

All wheel values are recorded by the automatic plunge.

During the measurement process, firstly move the plunge

to the first point and then, after a brief wait, it can be

moved to the second point.

The [A]; [B]; [D] and [De] data is then automatically

recorded by the machine.

In this process, the ALUS programme does not need to be

selected in advance.

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