Ashford Jack Manuel utilisateur

INSTRUCTIONS

Ashford Guarantee

Thank you for purchasing this Ashford product. In the unlikely event there is any

fault in manufacture we will replace the item. To validate our guarantee please

visit our website or write to us.

Ashford Handicrafts Limited

Factory and Showroom: 415 West Street

PO Box 474, Ashburton, 7700 New Zealand

Telephone 64 3 308 9087 Facsimile 64 3 308 8664

Email: sal[email protected]o.nz Internet: www.ashford.co.nz

JL90ES260117

Jack Loom

8 Shaft - 97cm (38ins)

Finishing the wood

The Sliver Beech tree is a native of New Zealand and has a lovely variety of colour and grain.

This Jack Loom has been ﬁnished with a water based lacquer to protect the kiln dried timber from climatic changes and enhance its

natural character. To repair and restore the ﬁnish use Ashford Wax Polish to enhance the natural beauty of the wood.

Before Assembly

• Please read these instructions completely, identify all parts and hardware and note the assembly sequence.

• BOLTS. Check and sort the sizes and quantities against the full-size drawing on page 4.

• Rub candlewax on the threads of the woodscrews to make assembly easier.

Check hardware against full

size illustration.

To make assembly easier use

candle wax on the screws.

ASSEMBLY INSTRUCTIONS FOR

THE ASHFORD JACK LOOM

Tools Required

Hints

More Information

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SpannerCandle wax Wood glue Oil

Screwdriver, hammer, candlewax, wood glue, light lubrication oil, adjustable spanner and a ruler.

OVERVIEW

HARDWARE CHECKLIST

1 – M8 x 50 Hex Head Bolt

6 – M6 x 80 Hex Head Bolt

2 – M6 x 100 Hex Head Bolt

2 – M6 x 65 Hex Head Bolt

1 – M8 x 100 Cup Head Bolt

4 – M6 x 50 Cup Head Bolt

1 – M6 x 40 Cup Head Bolt

9 – M6 x 65 Cup Head Bolt

2 – M6 x 75 Cup Head Bolt

3 – M6 x 70 Cup Head Bolt

29 – M6 X 16 Washer

6 – M6 x 22 Washer

1 – M8 x 19 Washer

48 – M8 x 25 Washer

8 – 8 x 2 Screw

4 – 8 x 1 ½ Screw

1 – 12 x 1 Pan Head Screw

2 – 6 x ½ Pan Head Screw

1 – M11 x 4 Brass Spacer

1 – 6.5 x 40 Cotter Pin

3 – Screw Hook

13 – M6 Hex Nut

1 – M8 Hex Nut

1 – M10 Hex Nut

1 – M8 Nylock Nut

3 – M6 Nylock Nut

16 – M11 Rubber Buffer

2 – M16 Rubber Buffer

16 – 3/32 Dome Caps

10 – M6 Barrel Nut

2 – M10 Spanner

1 – M13 Spanner

6 – M6 Nylon Knob

21 – Texsolv Straight Peg

16 – Harness Hook

1 – Heddle Hook - Double ended

1 – Heddle Hook - Metal

40 – Nylon Cord 60cm

14 – Texsolv Cord 80cm

8 – Texsolv Heddles 268, bundles of 100

6 – M8 x 170 Steel Rods - Lever Assembly

2 – 5/8 x 75 Steel Shaft - Cloth beam and

Warp Roller

2 – M6 x 180 Threaded Rod with Dome Nut

REAL SCALE HARDWARE

10 – M6 Barrel Nut

13 – M6 Hex Nut

4 – 8 x 1½ Screw

1 – 12 x 1 Pan Head Screw

1 – M10 Hex Nut

1 – M8 x 19 Washer

1 – M8 Nylock Nut

48 – M8 x 25 Washer

6 – M6 x 22 Washer

3 – M6 Nylock Nut

1 – M8 x 100 Cup Head Bolt

8 – 8 x 2 Screw

1 – M8 Hex Nut

16 – 3/32 Dome Cap

1 – 6.5 x 40 Cotter Pin

2 – M16 Rubber Buffer

16 – M11 Rubber Buffer

2 – 6 x ½ Pan Head Screw

9 – M6 x 65 Cup Head Bolt

1 – M8 x 50 Hex Head Bolt

6 – M6 x 80 Hex Head Bolt

2 – M6 x 65 Hex Head Bolt

2 – M6 x 100 Hex Head Bolt

4 – M6 x 50 Cup Head Bolt

1 – M6 x 40 Cup Head Bolt

2 – M6 x 75 Cup Head Bolt

3 – M6 x 70 Cup Head Bolt

29 – M6 X 16 Washer

1 – M11 x 4 Brass Spacer

21 – Texsolv Straight Peg

x 16

x 8

PARTS

M6 Barrel Nut

M6 X 16 Washer

M6 x 80 Hex Head Bolt

ASSEMBLY OF THE LOOM

1. Assemble the base using M6 x 80 Hex Head Bolt, M6 X 16 Washer and M6 Barrel Nut. Note the holes in rail BX are to the top.

Nylon bushes in parts Cand CX are on the inside.

2. Bolt castle side Eto the outside of base

rail A, and the castle side EX to the base

rail AX using M6 x 65 Cup Head Bolts, M6

X 16 Washer and M6 Hex Nut. Note the

nylon shaft guides are to the inside of

the frame and holes for the beater stops

face forward.

3. Secure the blocks Oto the inside of the

castle sides Eand EX with M6 x 65 Cup

Head Bolts, M6 X 16 Washer and M6 Hex

Nut

4. Secure one rail Mto blocks O

using two 8 x 2 Screws at each end.

Note the position of the holes for

the steel rods x.

5. Place the six M8 x 170 Steel Rods

into the rail M.

M6 x 65 Cup

Head Bolt

M6 x 65 Cup

Head Bolt

M6 x 16

Washers

M6 Hex Nut

M6 x 16

Washers

M6 Hex Nut

8 x 2 Screws

M8 x 170 Steel Rods

Back Rail M Lever Assembly N

M8 x 25 Washers

N NN N N N N N

M6 x 80

Hex Head

Bolt

M6 x 16

Washer

M6 Barrel

Nut

M6 Barrel

Nut

6. Using M8 x 25 Washers, place 5 washers onto the two lower steel rods followed by a lever assembly N. Place two washers

onto each lower steel rod followed by another lever assembly N. Repeat this procedure until all the lever assemblies are in

position, ﬁnishing with 5 washers. A drop of light oil on the rods will help make treadling easier.

7. Locate the second rail Monto the steel rods and secure to blocks Ousing two 8 x 2 Screws at each end.

8. Identify the cloth beam supports F(left) and FX (right). FX has a counter-bored hole on the outside.

9. Attach but do not tighten FX to DX with a M6 x 80 Hex Head Bolt, M6 X 16 Washer and M6 Barrel Nut and attach to EX with the M6 x

180 Threaded Rod with Dome Nut and M6 X 16 Washer. Repeat for the opposite side with F, Dand E. Keeping the nylon bushes to

the inside.

10. Slide the ratchet lever Gonto the steel shaft on the cloth beam Hand ensure the pawl engages the ratchet teeth.

11. Twist the cloth beam support FX up slightly and locate the cloth beam Hinto the nylon bush. Lower Hso the holes in Hand F

line up and then tap a 5/8 x 75 Steel Shaft through the nylon bush and into H. Then tighten the bolts securing Fand FX.

M6 x 16

Washer

M6 x 180 Threaded Rod

and Dome Nut

12. Insert the 12 x 1 Pan Head Screw into the inside of the front upright DX for a ratchet lever stop. When transporting the loom lift

and pull the lever sideways, then let it hang down.

13. Attach the ratchet dog hto the right cloth beam support FX using a M8 x 50 Hex Head Bolt, M10 Hex Nut, M8 x 19 Washer and

M8 Nylock Nut. Tap the head of the bolt into the counter-bored hole. Do not overtighten as the dog should move freely after

tightening the nut.

12 x 1 Pan

Head Screw

M10 Hex Nut

M8 x 50 Hex

Head Bolt

M8 x 19

Washer

M8 Nylock

Nut

14. Slide 5treadles Jonto the long steel rod with a round wooden

spacers kbetween. Add the centre block. Then add the next 5

treadles and round wooden spacers followed by the treadle blocks l

at either end. Note that the rod holes in the treadle blocks must be

towards the top. Then bolt all 3 blocks to BX with M6 x 70 Cup Head

Bolt, M6 X 16 Washer, and M6 Hex Nut.

15. Tap a M6 x 50 Cup Head Bolt through

the inside of back upright CX and then

attach spacer Pthrough the hole with

a M6 x 22 Washer and nylon knob. Note

the middle slot is used to hold the back

beam in the closed position. Repeat for

the other side.

16. Tap a M6 x 50 Cup Head Bolt through the

inside of castle side EX. Locate the slot

in spacer Ponto the bolt and secure

with a M6 x 22 Washer and nylon knob.

Repeat for the other side.

Steel Rod

M6 x 70 Cup

Head Bolt

M6 x 70 Cup

Head Bolt

M6 x 70 Cup

Head Bolt

M6 Hex

Nut

M6 x 16

Washer

M6 x 16

Washer

M6 Hex

Nut

M6 x 70 Cup

Head Bolt

M6 x 50 Cup

Head Bolt

M6 x 50 Cup

Head Bolt

TAP IN WITH

HAMMER

M6 x 22

Washer

M6 x 22

Washer Nylon Knob

Nylon Knob

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