Angelo Po DS31 Caractéristiques techniques

39C1400

ABBATTITORI/SURGELATORI DI TEMPERATURA

CELLULES DE REFROIDISSEMENT RAPIDE/CELLULES MIXTES

SCHNELLKÜHLER/SCHOCKFROSTER

BLAST CHILLERS/FREEZERS

ABATIDORES/CONGELADORES RAPIDOS DE TEMPERATURA

AFKOEL/VRIESKAST

ABATEDORES/CONGELADORES RÁPIDOS DA TEMPERATURA

БЫСТРЫЕ ОХЛАДИТЕЛИ/МОРОЗИЛЬНИКИ

MANUALE D’USO E INSTALLAZIONE

MANUEL D’UTILISATION ET D’INSTALLATION

BEDIEN- UND INSTALLATIONSHANDBUCH

USE AND INSTALLATION MANUAL

MANUAL DE USO E INSTALACIÓN

HANDLEIDING

MANUAL DE USO

РУКОВОДСТВО КИСПОЛЬЗОВАНИЮ

Rev.8 12

2011

Leggere attentamente le avvertenze contenute nel presente libretto in quanto forniscono importanti indicazioni

riguardanti la sicurezza, d’uso e di manutenzione.

Conservare con cura questo libretto per ogni ulteriore consultazione dei vari operatori.

Il costruttore si riserva il diritto di apportare modifiche al presente manuale, senza preavviso e

responsabilità alcuna.

Lire avec attention les instructions contenues dans ce livret car elles fournissent d'importants renseignements

pour ce qui concerne la sécurité, l'emploi et l'entretien.

Garder avec soin ce livret pour des consultations ultérieures de différents opérateurs.

Le constructeur se réserve le droit d'apporter des modifications à ce manuel, sans préavis ni

responsabilité d'aucune sorte.

Lesen Sie bitte aufmerksam diese Gebrauchsanweisung durch, die wichtige Informationen bezüglich der

Sicherheit, dem Gebrauch und der Instandhaltung enthält.

Heben Sie sorgfältig diese Gebrauchsanweisung auf, damit verschiedene Anwender sie zu Rat ziehen

können.

Der Hersteller behält sich das Recht, Änderungen dieser Gebrauchsanweisung ohne Ankündigung

und ohne Übernahme der Verantwortung vornehmen zu können.

Carefully read the instructions contained in the handbook. You may find important safety instructions and

recommendations for use and maintenance.

Please retain the handbook for future reference.

The Manufacturer is not liable for any changes to this handbook, which may be altered without prior

notice.

Lea atentamente las advertencias contenidas en este manual pues dan importantes indicaciones

concernientes la seguridad, la utilización y el mantenimiento del aparato.

Rogamos guarde el folleto de instalación y utilización, para eventuales futuros usuarios.

El constructor se reserva el derecho de hacer modificas al actual manual, sín dar algún preaviso y sín

responsabilidad alguna.

Nauwkeurig de waarschuwingen in dit boekje lezen, aangezien zij belangrijke aanwijzingen verschaffen wat

betreft de veiligheid, het gebruik en het onderhoud.

Dit boekje goed bewaren.

De fabrikant behoudt zich het recht voor om veranderingen in deze handleiding aan te brengen, zonder

voorafgaande waarschuwing en zonder enkele aansprakelijkheid.

Leia com atenção as advertências contidas neste manual pois fornecem importantes indicações para a

segurança, a utilização e a manutenção do aparelho.

O construtor reserva-se o direito de modificar o manual sem dar aviso prévio e sem nenhuma

responsabilidade.

Внимательно читайте предупреждения, содержащиеся внастоящем руководстве, касающиеся

надежности использования иобслуживания.

Конструктор сохраняет за собой право вносить изменения внастоящее руководство без

предупреждения илюбой ответственности.

1st PART INSTRUCTION MANUAL …………………………………3

2st PART INSTALLATION MANUAL ………………………………27

0 INFORMATION FOR THE READER ………………………………………………3

1 GENERAL INSTRUCTIONS ON DELIVERY ……………………………………3

•GENERAL INSTRUCTIONS ……………………………………………………………………3

•TECHNICAL DATA ………………………………………………………………………………3

•LIST OF REGULATION REFERENCES ……………………………………………………3

•GENERAL INSTRUCTIONS ……………………………………………………………………3

•SETTING UP………………………………………………………………………………………4

•TESTING …………………………………………………………………………………………4

MACHINE LOADING …………………………………………………………………………………………………5

POSITION OF TRAYS ………………………………………………………………………………………………5

LENGTH ………………………………………………………………………………………………………………5

CORE PROBE ………………………………………………………………………………………………………6

2 CONTROL PANEL …………………………………………………………………7

•DESCRIPTION OF CONTROLS ………………………………………………………………7

3 OPERATION ..……………………….………………………………………………10

•PROGRAMS.…………………….………………………………………………………………10

IFR SLAUGHTERING CYCLE …………….………………………………………………………………………10

RECOMMENDED …………………………………………..………………………………………………………11

USER’S CYCLE …………………………………………….………………………………………………………11

Use User’s programmes ..……………………………………………………………………………………11

Memorise User’s programmes ..……………………………………………………………………………12

Cancel a User’s programmes ..………………………………………………………………………………13

Rename a User’s programmes ..……………………………………………………………………………13

PRE-COOLING CYCLE ……………………………………………………………………………………………14

•MANUAL CYCLES .…………….………………………………………………………………15

Negative slaughter cycle with core probe …………………………………………………………………16

Negative slaughter cycle with timer …………………………………………………………………………16

Soft positive slaughter cycle with core probe ………..……………………………………………………17

Soft positive slaughter cycle with time ……………….……………………………………………………18

Hard positive slaughter cycle with core probe ………….…………………………………………………18

Hard positive slaughter cycle with time ……………………………………………………………………19

•STORE …………………………...………………………………………………………………20

POSITIVE STORE ………………………….………………………………………………………………………20

NEGATIVE STORE ………………………………………..………………………………………………………20

•DEFROSTING ………………………….………………………………………………………22

•STERILIZATION …………………………….…………………………………………………22

•CLOCK SETTING ………………………………………………………………………………23

•LANGUAGE …..…………………………………………………………………………………23

•ALARM ………..…………………………………………………………………………………23

•SERVICE ……..…………………………………………………………………………………23

•INPUTS/OUTPUTS ..……………………………………………………………………………23

4 MAINTENANCE ……………………………………………………………………24

•MAINTENANCE AND CLEANING ……………………………………………………………24

CLEANING THE CABINET…………………………………………………………………………………………24

CLEANING THE AIR CONDENSER ……………………………………………………………………………25

STAINLESS-STEEL MAINTENANCE ……………………………………………………………………………25

DISCONTINUED USE ……………………………………………………………………………………………26

•INSTALLATION …………………………………………………………………………………27

INTRODUCTION ……………………………………………………………………………………………………27

MAX ROOM TEMPERATURE ……………………………………………………………………………………27

POSITIONING ………………………………………………………………………………………………………27

WIRING ………………………………………………………………………………………………………………29

PLEASE USE CERTIFIED APPROVED MATERIALS …………………………………………………………29

CONNECTION TO CONDENSATE DRAIN ……………………………………………………………………30

TESTING ……………………………………………………………………………………………………………30

•CLOCK SETTING ………………………………………………………………………………30

•LANGUAGE …….………………………………………………………………………………30

•ALARMS AND FAULT ANALYSIS …………………………………………………………31

•SERVICE ……………..…………………………………………………………………………33

PARAMETERS ………………………………………………………………………………………………………33

Description of parameters ……………………………………………………………………………………33

Changing parameters ………………………………………………………………………………………36

RESET MEMORY …………………………………………………………………………………………………36

RESTORE ………..…………………………………………………………………………………………………37

•INPUTS/OUTPUTS ………………………….…………………………………………………38

•STERILIZATION LAMP INSTALLATION ……………………………………………………38

•PRINTER INSTALLATION ………………………..…………………………………………38

•MAINTENANCE OF PANEL BOARD ………………………………………………………39

•WIRING DIAGRAM PLATE …………………………………………………………………40

•CONTROL AND SAFETY SYSTEMS ………………………………………………………40

•DISPOSAL ………………………………………………………………………………………40

•REFRIGERANT MATERIAL SAFETY DATA SHEET………………………………………41

•DIMENSIONS …………………………………………………………………………………42

ANNEXES …………………………………………………………………………44

INFORMATION FOR THE READER CHAPTER 0

This manual is subdivided into two parts.

1st part: covers all the information

necessary to the user.

2nd part: covers all the information necessary to

the qualified operators authorized to move,

transport, install, service, repair and demolish the

appliance.

While users are instructed to refer to the 1st part

only, the 2ndpart is addressed to skilled

operators. They may also read the1st part for a

more complete picture of the information provided

if necessary.

GENERAL INSTRUCTIONS ON DELIVERY CHAPTER 1

GENERAL INSTRUCTIONS

Make sure that the consignment has not been tampered with or damaged during transport.

After unpacking the cooling cabinet make sure all sections or components have been included and

specifications and conditions are as to your order.

If not, please inform the retailer immediately.

We assure you have made the best choice in purchasing our products and hope you will be fully satisfied

with our their performance. To this purpose, we recommend you strictly comply with the instructions and

regulations contained in this handbook.

Please remember that no reproductions of this handbook are allowed. Due to our constant technological

updating and research, the features described in this handbook may be altered without prior notice.

TECHNICAL DATA

Please refer to the technical data of your own appliance. (tab.1a-1b)

LIST OF REGUALATION REFERENCES

The cooling cabinet we manufacture fully complies with the following European and national regulations:

89/392;91/368;93/44 (machine regulations)

89/336 (EMC regulation)

73/23 (low-voltage regulation)

93/68 (new approach regulation)

658/88 CEE

108/89 CEE

DPR 327/80 art.31 (Italy)

D.M. 15-06-71 (Italy)

D.L. n°110 27-01-92 (Italy)

J.O. 16-07-74 n°74-163 (France) and the following

European regulations:

EN60204-1;EN292-I-II;EN294;EN349

EN55014;EN55104

EN60335-1;EN60335-2-24

EN378-1

NF D 40-001 (France)

NF E 35-400 (France)

U 60-010 (France)

GENERAL INSTRUCTIONS

The quick cooler is a refrigerating appliance which can cool cooked foodstuffs to a temperature of +3°C

(positive quick cooling) and to -18°C (negative quick cooling).

Machine capacity as to the quantity to be cooled depend on the model purchased.

SETTING UP

Before setting to operation thoroughly clean the cooling cabinet with a suitable detergent or sodium bycarb

dissolved in lukewarm water. Clean the appliance inside to remove any condensate caused by the

Manufacturer's final testing.

Cooling and freezing speed depends on the following factors:

a) container shape, type and material;

b) whether container lids are used;

c) foodstuff features (density, water contents, fat contents);

d) starting temperature;

e) thermal conduction inside the foodstuffs

Positive /Negative quick cooling time depends on type of foodstuffs to be processed.

Full-speed cycle is recommended for high-density or large-sized foodstuffs. However, the following limits

should never be exceeded : 3,6 [kg] load (for GN1/1, EN1/1 or 60x40 sheets) or 7,2 [kg] load (for GN2/1,

EN2/1 or 60x80 sheets), 50 [mm] thickness for negative quick cooling and 80 [mm] thickness for positive

quick cooling (tab.2).

The low-speed cycle is suitable to process delicate foodstuffs, such as vegetables, creamy products, creamy

desserts or low-thickness products.

We recommend making sure that any positive quick cooling cycles, up to +3 [°C] to the core of the product,

do not last over 90 minutes, and that negative quick cooling cycles, up to -18 [°C] to the core of the product,

do not last over 4 hours.

The processing room is to be pre-cooled before starting the positive and /or negative quick cooling cycle.

Moreover, avoid covering the foodstuffs during the cycle, which would increase the cycle length.

We recommend using the core probe in order to have the exact core temperature reading. Do not stop the

cycle before reaching a temperature of +3 [°C] during positive quick cooling and -18[°C] during negative

quick cooling.

Tab.2

TESTING

Name and Surname Address Tel./fax no.

Model Max. output/cycle Capacity

+70[°C]

+3[°C] +70[°C]

-18[°C] n° max GN EN

DS31-DS31A-DS31M-DS31C 10,8[kg] 3,6[kg] 3 1/1 600X400

IS51-IS51A-IS51M-IS51C

DS51-DS51A-DS51M-DS51C 20[kg] 12[kg] 5 1/1 600X400

IA51-IA51A-IA51M-IA51C 18[kg] - 5 1/1 600X400

IS51H 16[kg] 10[kg] 5 1/1 600X400

FS611 30[kg] 18[kg] 6 1/1 600X400

IS101L-IS101S 42[kg] 25[kg] 10 1/1 600X400

IA101L-IA101S 36[kg] - 10 1/1 600X400

IS72S 52[kg] 25[kg] 10 2/1

IA72S 51[kg] - 10 2/1

IS102S-IS102SR 100[kg] 50[kg] 10 2/1

ISR201R 120kg] 72[kg] 20 1/1 600X400

ISR202R-ISP202R 210[kg] 144[kg] 20 2/1 600X800

MACHINE LOADING

Do not pile up foodstuffs to be cooled. Thickness should be lower than 50 mm] in

negative quick cooling and lower than 80[mm] in positive quick cooling. (pict.1)

Make sure air circulation is not hampered between food trays. (pict.2)

The grid-holding frame (included in those models which include

trolleys) is to be located at the centre of the cabinet. (pict.3)

POSITION OF TRAYS

Place the trays as close to the evaporator as possible. (pict.4)

If the cabinet is not full place the trays at equal distance from one another. (pict.5)

LENGTH

Cooled or frozen processed foodstuffs may be stored in a refrigerator for 5

days of processing with no quality alterations.

For best results we recommend keeping temperature constant throughout the

storing (0°C to 4°C), according to the various commodities.

Storing time may be increased to approx. two weeks by using vacuum

processing.

After a negative quick cooling cycle, foodstuffs may be stored safely for 3 to 18

months, according to the type of foodstuff processed.

We strongly recommend keeping storing temperature at -20°C or below.

0.5 - 2 cm.

Pict.1

Pict.2

Pict.3

Pict.4

Pict.5

Pict.6

Table 3 shows the storing time rates for a few examples of frozen food.

Do not leave cooked products at room temperature before quick cooling.

Avoid any loss of moisture, which will affect food freshness.

The cooled product should be wrapped in a specific film for foodstuffs (better

still, vacuum stored) and provided with a sticker reporting the content [A], date

of processing [B] and expiry date [C] written in permanent type ink (pict.6).

Tab.3

CORE PROBE

For proper position of the probe, refer to the following pictures.

SONDA A SINGOLO

RILEVAMENTO

CUORE PRODOTTO

SONDA A MULTIPLO

RILEVAMENTO

SUPERFICIE PRODOTTO

Foodstuff Storing tmperature

[°C] Recommended storing time

Pork -18 6

Beef -18 9

Poultry -18 10

Fat fish -18 2

Lean fish -18 4

Peas -18 12

Strawberries -18 12

Spinach -18 6

SINGLE-DETECTOR

PROBE MULTI-DETECTOR

PROBE

PRODUCT SURFACE

CONTROL PANEL CHAPTER 2

DESCRIPTION OF CONTROLS

ON/OFF key

Pressing the key for 5 sec the controller turns off and the sign blinks on the

display

When the button is repeatedly pressed the controller

lights up again, preparing itself to start an IFR slaughter

cycle.

Enter key

Allows access to a menu or parameter selection.

Manual defrost: press the key fro 5 s (default parameter values)

During a cycle:press the button to display all the information regarding

the ongoing cycle. Press to scroll through this information.

Menu/Esc key

Allows access to the main menu or return to the previous menu.

Quick IFR slaughter key:press the key for 5 s (default parameter values)

Up e Down keys

Allow to scroll the different menus or change parameter values.

Quick Soft posit. slaughter key:press the key for 5 s (default parameter values)

Quick negative slaughter key:press the key for 5 s (default parameter values)

Keyboard lock:press the keys for 5s (default parameter values)

During a cycle: press the button to display, for a few seconds, the elapsed time.

Start/Stop key

Allow to start/stop a quick cooling cycle.

Quick cooling key: keep the key pressed for 5 s (default parameters)

OFF

IFR

Esc

ON/OFF KEY

ENTER KEY MENU/ESC KEY DOWN KEY

UP KEY START/STOP KEY

Programs Programme selection

IFR: Automatic quick cooling programme

Values setting not required. Can be activated with core probe only.

With the IFR programme, there is no freezing on foodstuffs outer surface. (no

risk of third-degree freezing).

The IFR programme must not be used in negative quick cooling cycles.

Recommended: preset programmes

Meat (core probe slaughter)

Dairy (time-controlled slaughter)

Pie (time-controlled slaughter)

Stew (time-controlled slaughter)

Fisch (time-controlled slaughter)

Poultry (time-controlled slaughter)

Vegetables (time-controlled slaughter)

Freezing Temp (with core probe freezing)

Freezing Time (time-controlled freezing)

User: 01 – 20 numbers available for programming according to the client’s needs.

Cooling: this programme cools the room before any slaughter cycle.

Manual Negative = QC with max. refrigerating air temp - 25°C, max. core temp -18°C

Positive Soft = QC with max. refrigerating air temp. -10°C, max. core temp. + 2°C

Positive Hard = QC, 40% of time at –25°C, remaining time at –10°C, core temp. is

set to +10°C. Suitable for big cuts of meat.

Automatic temp. regulation prior to ice formation on the surface.

… Core

… Time

If the core probe stays off, time-control turns on automatically.

Manual setting

Use the menu to manually configure heart temperature values or the duration and/or

speed of the fans.

Store

Manual setting

Menu allows the user to set the products storing temp. after quick cooling.

Positive = storing-cooling at + 2°C, for ex

Negative = storing-freezing at – 22°C, for ex

Ce manuel convient aux modèles suivants

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