Alto-Shaam ITM2-48/STD Manuel utilisateur

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

USA/CANADA

FAX: 262.251.7067 • 800.329.8744

U.S.A. ONLY

www.alto-shaam.com

MN-28602 • 10/10

printed i n u.s.a.

Island Takeout

Merchandiser

Models:

ITM2-48/STD

ITM2-48/DLX

ITM2-48/CT

ITM2-72/STD

ITM2-72/DLX

ITM2-72/CT

  •InstallatIon

 •operatIon

•MaIntenance

ITM2-48/STD

ITM2-72/STD

Delivery 1

Unpacking .................................... 1

Safety Procedures and Precautions ................. 2

Installation

Installation Requirements ...................... 3

Leveling ................................... 3

Dimension Drawings, weights & capacities ........4-5

Options and Accessories....................... 4

Electrical Specifications ....................... 6

Operating Instructions

User Safety Information ....................... 7

Start-up Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating Procedures ......................... 7

General Holding Guidelines..................... 8

Care and Cleaning

Cleaning and Preventative Maintenance ........... 9

Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . . 9

Cleaning Agents ............................. 9

Cleaning Materials ........................... 9

Equipment Care ............................ 10

Clean Daily ................................ 10

Sanitation

Sanitation/Food Safety ....................... 11

Internal Food Product Temperatures ............. 11

Service

Exterior Service View & Parts ................12-14

Wire Diagrams

ITM2-48 - 120V ............................. 15

ITM2-48 - 230V ............................. 16

ITM2-48 - 120V ............................. 17

ITM2-48 - 230V ............................. 18

Warranty

Transportation Damage and Claims ...... Back Cover

Limited Warranty..................... Back Cover

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 1.

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to ensure only

the highest quality unit is provided. Upon

receipt, check for any possible shipping damage

and report it at once to the delivering carrier.

See Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered

in one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to ensure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood

by all people using or installing the equipment

model. Contact the Alto-Shaam Tech Team Service

Department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner

or manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

Tech Team Service Department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 2.

NOTE

For equipment delivered for use

in any location regulated by the

following directive:

DO NOT DISPOSE OF ELECTRICAL

OR ELECTRONIC EQUIPMENT WITH

OTHER MUNICIPAL WASTE.

1. This appliance is intended to hold foods for the

purpose of human consumption. No other use

for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar

with the purpose, limitations, and associated

hazards of this appliance. Operating instructions

and warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for

general reference only and are intended for use

by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all

supplied instructions, diagrams, schematics,

parts lists, notices, and labels must remain with

the appliance if the item is sold or moved to

another location.

NOTE: Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

CAUTION

Used to indicate the presence of a hazard that

can or will cause minor personal injury, property

damage, or a potential unsafe practice if the

warning included with this symbol is ignored.

CAUTION

Used to indicate the presence of a

hazard that can or will cause minor or

moderate personal injury or property

damage if the warning included with

this symbol is ignored.

DANGER

Used to indicate the presence of

a hazard that WILL cause severe

personal injury, death, or substantial

property damage if the warning

included with this symbol is ignored.

WARNING

Used to indicate the presence of

a hazard that CAN cause personal

injury, possible death, or major

property damage if the warning

included with this symbol is ignored.

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically and/or gas energized

equipment. In accordance with generally accepted

product safety labeling guidelines for potential

hazards, the following signal words and symbols

may be used throughout this manual.

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 3.

SITE INSTALLATION

INSTALLATION

SITE INSTALLATION

In order to maintain

established National

Sanitation Foundation

standards, all stationary

floor models must be

sealed to the floor with a

R.T.V. or silastic meeting

N.S.F. requirements or

have 6” (153mm)

unobstructed clearance

beneath the unit.

1. The appliance must be

installed on a stable

and level surface.

2. DO NOT install this appliance in any area

where it may be affected by any adverse

conditions such as steam, grease, dripping water,

high temperatures, or any other severely

adverse conditions.

3. DO NOT install a heated display case near a cold

air source such as a freezer, air conditioning vents,

or in any area where outside air fluctuation can

affect performance.

4. This appliance must be kept free and clear of

any obstructions blocking access for

maintenance or service.

A number of adjustments are associated with

initial installation and start-up. It is important

that these adjustments be conducted by a

qualified service technician. Installation and

start-up adjustments are the responsibility of the

dealer or user. These adjustments include but

are not limited to thermostat calibration, door

adjustment, leveling, electrical hook-up and

installation of optional casters or legs.

LEVELING

Level the appliance from side-to-side and

front-to-back with the use of a spirit level.

We recommend checking the level periodically

to make certain the floor has not shifted nor the

appliance moved.

NOTE: Failure to properly level this appliance

can cause improper function.

®

DANGER

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT,

SERVICE, OR MAINTENANCE COULD

RESULT IN SEVERE INJURY, DEATH,

OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

CAUTION

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELY HOT WHEN

IN OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATING THIS APPLIANCE.

CAUTION

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

CAUTION

The performance of this unit has

been optimized using the factory

provided bulbs. These bulbs should

be replaced with an exact replacement

or with a factory recommended

replacement. These bulbs have been

treated to resist breakage and must be

replaced with similarly treated bulbs in

order to maintain compliance with NSF

standards. DO NOT over-tighten bulbs

in their receptacles as this can cause

damage to the bulb ﬁ lament.

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 4.

SITE INSTALLATION

INSTALLATION

HEATED PLATE AREA

60-1/2" (1536mm)

49-1/16" (1245mm)

7-1/16" (178mm)

ELEC. CORD

DROP OUT

36-3/4" (933mm)

13-1/16" (331mm)

ELEC. CORD

DROP OUT

26-1/8" (663mm)

31-3/16" (792mm)

14-1/2"

(367mm)

26-1/16" (662mm)

42-3/4" (1086mm)

19-15/16"

(505mm)

67" (1701mm)

48" (1219mm)

60-1/2" (1536mm)

36-3/4" (933mm)

6-1/2" (165mm)

ELEC. CORD

DROP OUT

14-1/2"

(367mm)

26-1/8" (663mm)

26-1/16" (662mm)

28-5/16" (719mm)

13-1/16"

(331mm)

TO ELEC. CORD

30-13/16" (782mm)

7-1/8"

(180mm)

4-1/8" (104mm)

TO ELEC. CORD

48" (1219mm)

14-1/2"

(367mm)

26-1/16" (662mm)

28" (711mm)

14" (356mm)

TO ELEC. CORD

42-3/4" (1086mm)

19-15/16"

(505mm)

HEATED PLATE AREA

ITM2-48/STD ITM2-48/DLX

OPTIONS AND ACCESSORIES

ITM2-48/STD ITM2-48/DLX

Stainless Steel Panels 5007905 5007907

Custom Color Panels 5007906 5007908

Full Side Guards, Lexan 5007917 5007917

HEATED PRODUCT CAPACITY*

36 lb (16 kg) maximum

Twelve (12) chicken boats with dome cover

dome package size: approx. 7” x 10” (178mm x 254mm)

*fOR USE wIT h PRE-PACkAgEd IT EMS ONLy

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 5.

SITE INSTALLATION

INSTALLATION

60-1/2" (1536mm)

73-1/16" (1855mm)

36-3/4" (933mm)

6-1/2" (165mm)

ELEC. CORD

DROP OUT

66-3/4" (1695mm)

19-15/16"

(505mm)

HEATED PLATE AREA

26-1/8" (663mm)

31-3/16" (792mm)

14-1/2"

(367mm)

26-1/16" (662mm)

91" (2311mm)

13-1/16"

(331mm)

TO ELEC. CORD

60-1/2" (1536mm)

73-1/16" (1855mm)

36-3/4" (933mm)

6-1/2" (165mm)

ELEC. CORD

DROP OUT

66-3/4" (1695mm)

19-15/16"

(505mm)

HEATED PLATE AREA

26-1/8" (663mm)

31-3/16" (792mm)

14-1/2"

(367mm)

26-1/16" (662mm)

91" (2311mm)

13-1/16"

(331mm)

TO ELEC. CORD

60-1/2" (1536mm)

72" (1829mm)

36-3/4" (933mm)

6-1/2" (165mm)

ELEC. CORD

DROP OUT

14-1/2"

(367mm)

26-1/8" (663mm)

26-1/16" (662mm)

28-5/16" (719mm)

13-1/16"

(331mm)

TO ELEC. CORD

66-3/4" (1695mm)

19-15/16"

(505mm)

HEATED PLATE AREA

14-1/2"

(367mm)

26-1/16" (662mm)

28" (711mm)

14" (356mm)

TO ELEC. CORD

30-13/16" (782mm)

7-1/8"

(180mm)

4-1/8" (104mm)

TO ELEC. CORD 72" (1829mm)

ITM2-72/STD ITM2-72/DLX

OPTIONS AND ACCESSORIES

ITM2-72/STD ITM2-72/DLX

Stainless Steel Panels 5007911 5007913

Custom Color Panels 5007912 5007914

Full Side Guards, Lexan 5007917 5007917

HEATED PRODUCT CAPACITY*

63 lb (29 kg) maximum

Twenty-one (21) chicken boats with dome cover

dome package size: approx. 7” x 10” (178mm x 254mm)

*fOR USE wIT h PRE-PACkAgEd IT EMS ONLy

14-1/2"

(367mm)

26-1/8" (663mm)

26-1/16" (662mm)

28-5/16" (719mm)

13-1/16"

(331mm)

TO ELEC. CORD

ShOwN wIT h

wIR E ShELVES

ShOwN wIT h

wOO d ShELVES

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 6.

ELECTRICAL CONNECTION

INSTALLATION

The appliance must be installed by a qualified

service technician. The oven must be properly

grounded in accordance with the National

Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle

ONLY, positioning the unit so that the plug is

easily accessible in case of an emergency. Arcing

will occur when connecting or disconnecting the

unit unless all controls are in the “off” position.

Proper receptacle or outlet configuration or

permanent wiring for this unit must be installed

by a licensed electrician in accordance with

applicable local electrical codes.

REGARDING INTERNATIONAL

STANDARD UNITS:

If the unit is not equipped with flexible

cord with plug, an all-pole country approved

disconnection device which has a contact

separation of at least 3mm in all poles must be

incorporated in the fixed wiring for disconnection.

When using a cord without a plug, the green/

yellow conductor shall be connected to the

terminal which is marked with the ground symbol.

If a plug is used, the socket outlet must be easily

accessible. If the power cord needs replacement,

use a similar one obtained from the distributor.

ELECTRICAL - ITM2-48

voltage phase cycle/hz amps kW cord & plug

120 1 60 11.0 1.32 NEMA 5-15P

15A - 125V Plug

230 1 50 5.5 1.26 cord included

no plug

DANGER

To avoid electrical shock, this

appliance MUST be adequately

grounded in accordance with local

electrical codes or, in the absence of

local codes, with the current edition

of the National Electrical Code ANSI/

NFPA No. 70. In Canada, all electrical

connections are to be made in

accordance with CSA C22.1, Canadian

Electrical Code Part 1 or local codes.

DANGER

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

DANGER

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

ELECTRICAL - ITM2-72

voltage phase cycle/hz amps kW cord & plug

120 1 60 16.0 1.90 NEMA 5-20P

20A - 125V Plug

230 1 50 7.8 1.80 cord included

no plug

Wire diagrams are included in the literature

package supplied with the unit.

For CE approved units: To prevent an electrical

shock hazard between the appliance and other

appliances or metal parts in close vicinity, an

equalization-bonding stud is provided. An

equalization bonding lead must be connected to

this stud and the other appliances / metal parts

to provide sufficient protection against potential

difference. The terminal is marked

with the following symbol.

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 7.

1. Set toggle switch.

Turn toggle switch to “ON” position. Lights will

illuminate and heat plate will begin to warm.

Set 3-way toggle switch to desired holding

temperature (low/Med/high).

2. Preheat:

Preheat for a minimum of 30 minutes before

loading food.

3. Load prepackaged hot foods into

the merchandiser.

Before loading food into the unit, use a pocket-

type meat thermometer to make certain all

products have reached an internal temperature

of 160° F (71°C) or higher. If any food product

is not at proper serving temperature, use a Halo

Heat cooking and holding oven or Combitherm

Oven to bring the product within the correct

temperature range.

4Use hand protection when handling hot items.

4 Do not stack food containers.

4 Be certain only hot PREPACKAGED foods in

appropriate heat tested containers are used in

this hot display case.

4. Check food temperature.

Since proper temperature range depends on

the type of products and the quantities being

held, it is necessary to periodically use a pocket

thermometer to check each item to make certain

the correct temperatures are being maintained.

Local health regulations may vary regarding

minimum serving temperatures. Proper

temperature range is usually 160°F (71°C)

or higher.

USER SAFETY INFORMATION:

This appliance is intended for use in commercial

establishments by qualified personnel who are

familiar with the purpose, limitations, and associated

hazards of this appliance. Operating instructions

and warnings must be read and understood by all

operators and users.

BEFORE INITIAL USE:

Before operating the unit, clean both the interior and

exterior of the unit with a damp cloth and mild soap

solution. Rinse well.

Merchandiser heat plate must be heated to remove

surface oils and the accompanying odor produced

during the first use of the appliance.

Turn ON/OFF toggle switch to ON position. Turn

LOW/MED/HIGH toggle switch to HIGH. Allow

the unit to heat for 30 minutes or until no odor

is detected.

OPERATION

AVERAGE Heat Plate Temperature:

Setting Temperature

Low 200°F (93°C)

Med 225°F (107°C)

High 250°F (121°C)

OPERATING PROCEDURES

START UP

USER SAFETY INFORMATION

CAUTION

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELY HOT WHEN

IN OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATING THIS APPLIANCE.

DANGER

DISCONNECT UNIT FROM

POWER SOURCE BEFORE

CLEANING OR SERVICING.

ITM2 • INSTALLATION/OPERATION/SERVICE MANUAL • 8.

Chefs, cooks and other specialized food service

personnel employ varied methods of cooking. Proper

holding temperatures for a specic food product must

be based on the moisture content of the product, product

density, volume, and proper serving temperatures. Safe

holding temperatures must also be correlated with

palatability in determining the length of holding time for a

specic product.

Halo Heat maintains the maximum amount of product

moisture content without the addition of water, water

vapor, or steam. Maintaining maximum natural product

moisture preserves the natural avor of the product and

provides a more genuine taste. In addition to product

moisture retention, the gentle properties of Halo Heat

maintain a consistent temperature throughout the cabinet

without the necessity of a heat distribution fan, thereby

preventing further moisture loss due to evaporation

or dehydration.

When product is removed from a high temperature

cooking environment for immediate transfer into

equipment with the lower temperature required for hot

food holding, condensation can form on the outside of

the product and on the inside of plastic containers used in

self-service applications. Allowing the product to release

the initial steam and heat produced by high temperature

cooking can alleviate this condition. To preserve the safety

and quality of freshly cooked foods however, a maximum

of 1 to 2 minutes must be the only time period allowed for

the initial heat to be released from the product.

Use a metal-stemmed thermometer to measure the

internal temperature of the product being held. Adjust the

thermostat setting to achieve the best overall setting based

on internal product temperature.

GENERAL HOLDING GUIDELINES

OPERATION

HOLDING TEMPERATURE RANGE

MEAT FAHRENHEIT CELSIUS

BEEF ROAST — Rare 130°F 54°C

BEEF ROAST — Med/Well Done 155°F 68°C

BEEF BRISKET 160° — 175°F 71° — 79°C

CORN BEEF 160° — 175°F 71° — 79°C

PASTRAMI 160° — 175°F 71° — 79°C

PRIME RIB — Rare 130°F 54°C

STEAKS — Broiled/Fried 140° — 160°F 60° — 71°C

RIBS — Beef or Pork 160°F 71°C

VEAL 160° — 175°F 71° — 79°C

HAM 160° — 175°F 71° — 79°C

PORK 160° — 175°F 71° — 79°C

LAMB 160° — 175°F 71° — 79°C

POULTRY

CHICKEN — Fried/Baked 160° — 175°F 71° — 79°C

DUCK 160° — 175°F 71° — 79°C

TURKEY 160° — 175°F 71° — 79°C

GENERAL 160° — 175°F 71° — 79°C

FISH/SEAFOOD

FISH — Baked/Fried 160° — 175°F 71° — 79°C

LOBSTER 160° — 175°F 71° — 79°C

SHRIMP — Fried 160° — 175°F 71° — 79°C

BAKED GOODS

BREADS/ROLLS 120° — 140°F 49° — 60°C

MISCELLANEOUS

CASSEROLES 160° — 175°F 71° — 79°C

DOUGH — Proofing 80° — 100°F 27° — 38°C

EGGS —Fried 150° — 160°F 66° — 71°C

FROZEN ENTREES 160° — 175°F 71° — 79°C

HORS D'OEUVRES 160° — 180°F 71° — 82°C

PASTA 160° — 180°F 71° — 82°C

PIZZA 160° — 180°F 71° — 82°C

POTATOES 180°F 82°C

PLATED MEALS 140° — 165°F 60°— 74°C

SAUCES 140° — 200°F 60° — 93°C

SOUP 140° — 200°F 60° — 93°C

VEGETABLES 160° — 175°F 71° — 79°C

THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY. ALL

FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES.

ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL

TEMPERATURE REQUIREMENTS.

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