Aevit 2.0 Manuel utilisateur

Mounting Brackets

INSTALLATION MANUAL

INSTALLATION BY

EMC CERTIFIED

TECHNICIAN

ONLY!

AEVIT 2.0 INSTALL-MOUNTING BRACKETS-071415-REV4

26 Gabriel Drive • Augusta, ME • Phone: (207) 512-8009 • Fax: (207) 512-8049 • www.aevit.com

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

AEVIT 2.0 Mounting Brackets Installation Manual

Table of Contents

1. Introduction 1

1.1 Overview 1

1.2 Installing the Mounting Ball Onto Input Devices 1

2. Primary Inputs 2

2.1 General Information 2-1

2.2 Mounting Base Installation - Floor 2-1

2.3 Mounting Base Installation - Door 2-3

2.4 Generic Adjustment Installation 2-5

2.5 Other Mounting Options 2-7

3. Secondary Inputs 3

3.1 General Information 3-1

3.2 Display Bracket Installation 3-1

3.3 Secondary Function Switches 3-2

4. Service Requirements 4

5. Before Operating... 4

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

1. INTRODUCTION Mounting Brackets

EMC provides many dierent options for mounting the AEVIT 2.0 devices.

These devices include the AEVIT 2.0 Primary Input Devices, the AEVIT 2.0

Display, and secondary switch options. This manual will show the recom-

mended mounting options for all of these devices. Also provided in this

manual are a few variations of the recommended mounting options that

may better suit your client.

This installation manual is broken down into two (2) major sections. The

rst section focuses on the Primary Input Mounting Brackets. This section

will show how to install brackets for mounting Steering and Gas/Brake

input devices. The second section will focus on Secondary Input Mounting

Brackets. This section deals with the mounting of the AEVIT 2.0 Display and

secondary activation switches.

All EMC mounting options provide versatility with the use of ball-and-socket mounting brackets. Mounting Balls will

need to be attached to the input devices and the corresponding mounting brackets will have the mating sockets.

Therefore, the rst step in installing any of the input devices is to install the mounting ball to the bottom of them.

Each Input Device Install Kit should have a Mounting Ball and a Mounting Ball hardware kit that contains the follow-

ing:

(4) 10-32 x 1/2” Safety Torx Screws (1) Safety Torx Bit

(4) #10 Internal Tooth Lock Washers (1) Container of Blue Loctite®

Install the Mounting Ball onto the input device using (3) 10-32 x 1/2” safety torx screws, (3) internal tooth lock washers

and the Blue Loctite® as shown in Figure 1. In order to install the (3) safety torx screws you will need to use the sup-

plied safety torx bit. There are (7) pre-drilled holes on the mounting ball. Figure 2 shows which holes should be used

to mount the ball onto the input device.



ALL AEVIT 2.0 PRIMARY INPUT DEVICES AND THE AEVIT 2.0 DISPLAY ARE DESIGNED TO HAVE THE SAME

MOUNTING BALL SCREW PATTERN. THEREFORE, THIS INSTALLATION STEP SHOULD BE PERFORMED FOR

ALL INPUT DEVICES LEVER, WHEEL, JOYSTICK... AND THE AEVIT 2.0 DISPLAY.



BE SURE TO PROPERLY TIGHTEN THE SCREWS TO THE PROPER TORQUE

SETTING OF 2.0 FTLBS AND USE BLUE LOCTITE®.



DEvICE





DEvICE



BALL

INTERNAL TOOTH

LOCk wASHERS



SCREwS



BALL

use these (3)

Mounting

holes

 

1.1 OVERVIEW

1.2 INSTALLING THE MOUNTING BALL ONTO INPUT DEVICES

use Blue

loctite®

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

2. PRIMARY INPUT Mounting Brackets

The primary input section will describe how to install the mount-

ing brackets for the Primary Inputs which include: Digital Lever,

Wheel, and single and dual axis Joysticks. As the name states, these

devices perform the tasks of operating the primary functions of the

vehicle: Steering and Gas/Braking. Generally, the Gas/Brake controls

are installed on the left hand side of the driver and utilize the door

mounting bracket system and the steering controls are installed

on the right hand side of the driver and utilize the oor mounting

bracket system. However, only the base plate of each mounting

system is dierent (See gure to the right for mounting system com-

ponents). Sections 2.2 and 2.3 will go into detail about installing the

bases of the Floor and Door mounting systems and section 2.4 will

discuss the generic adjustment section installation. Finally, section

2.5 will discuss other mounting options.

Before installing the Floor Mounting system, verify that the following components are included with the BRKT-AEVIT-

FLR mounting kit:

(1) Floor Base Plate (4) 3/8” x 2” Hex Head Bolts

(1) Input Device Articulating Swivel Brkt (8) 3/8” Flat Washers

(1) Input Device Mounting Ball (4) 3/8” Lock Nuts

(1) Mounting Ball Hardware Kit

2.1 GENERAL INFORMATION

2.2 MOUNTING BASE INSTALLATION  FLOOR BRKTAEVITFLR

FLOOR BASE





SECTION



wHAT NOT TO DO

INSTALL THE EMC MOUNTING BRACKETS IF ALL COMPONENTS ARE NOT PROVIDED IN THE KITS.•

DEVIATE FROM ANY STEPS SHOWN IN THESE INSTRUCTIONS UNLESS APPROPRIATE. (I.E.“OTHER MOUNTING•

OPTIONS” SECTION).

INSTALL THIS EQUIPMENT IF YOU ARE UNSURE ABOUT ANY STEP IN THESE INSTRUCTIONS.•



THESE INSTRUCTIONS SHOULD BE READ THOROUGHLY BEFORE ATTEMPTING TO INSTALL THIS

EQUIPMENT. FAILURE TO DO SO COULD CAUSE THESE MOUNTING BRACKETS TO BE INSTALLED

INCORRECTLY LEADING TO AN ACCIDENT RESULTING IN SERIOUS INJURY AND/OR DEATH.



IF ANY OF THESE COMPONENTS ARE NOT INCLUDED WITH THE BRKTAEVITFLR, CALL THE EMC

SERVICE DEPARTMENT. DO NOT ATTEMPT TO INSTALL WITHOUT ALL PARTS.



21

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

22

PRIMARY INPUT

2.2 MOUNTING BASE INSTALLATION  FLOOR BRKTAEVITFLR

CONTINUED



BEFORE DRILLING IN THE OEM VEHICLE, CHECK ALL AREAS ABOVE AND BELOW

TO AVOID DRILLING THROUGH WIRE HARNESSES OR OTHER EQUIPMENT.



Determine the location for the Floor Base Plate. This will change depending on the needs of the client. EMC recom-

mends that it be mounted between the two front seats with the webbing facing towards the passenger seat and the

AEVIT 2.0 Chassis be mounted partially on top of it as shown in the gures below (See your vehicle specic AEVIT 2.0

Installation Manual for information on mounting the AEVIT 2.0 Chassis). The Floor Base Plate and the AEVIT 2.0 Chassis

should also be mounted as far forward in the vehicle as possible. This will reduce the overall footprint of the system

and allow the client to move their wheelchair in and out of the driver’s area more eectively. It is also very important

to make sure that the Floor Base Plate does not extend to the left into the drivers area as this will interfere with the cli-

ent’s wheelchair movements.



Once the location of the mounting bracket is selected, drill (4) 3/8”

holes through the oor.



Mount the Floor Base Plate to the oor of the vehicle using (4) 3/8”x 2”hex head bolts, (8) 3/8”at washers, and (4)

Lock nuts. Once the Base Plate is mounted, skip to section 2.4 for the adjustment and input device installation infor-

mation.





WHEN MOUNTING THE AEVIT 2.0 CHASSIS IN THIS CONFIGURATION, YOU WILL NEED TO

PROVIDE FOUR 4 SPACERS WHICH ARE AT LEAST 1/2”THICK TO RAISE THE CHASSIS OVER

THE FLOOR BASE PLATE AND ITS MOUNTING BOLTS. THESE SPACERS ARE SHOWN IN

FIGURE 4B.



SPACERS

Mount the

floor Base

plate with

the weBBing

towards the

passenger’s

seat

WEBBING

Mount the

aevit 2.0

chassis

over the

floor Base

plate

verify that

the floor

Base plate

does not

extend into

the driver’s

area

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

23

PRIMARY INPUT

2.3 MOUNTING BASE INSTALLATION  DOOR BRKTAEVITDOOR

Before installing the Door Mounting system, verify that the following components are included with the BRKT-AEVIT-

DOOR mounting kit:

(1) Door Base Plate (4) 5/16” x 3” Hex Head Bolts

(1) Input Device Articulating Arm Bracket (6) 1/4” x 1” Hex Head Bolts

(1) Upper Pole Mounting Plate (4) 5/16” Lock Washers

(1) Input Device Mounting Ball (6) 1/4” KEP Nuts

(1) Mounting Ball Hardware Kit (4) Base Plate Spacers

(5) Bolt Caps (1) Additional Spacer*



IF ANY OF THESE COMPONENTS ARE NOT

INCLUDED WITH THE BRKTAEVITDOOR, CALL

THE EMC SERVICE DEPARTMENT. DO NOT AT

TEMPT TO INSTALL WITHOUT ALL PARTS.

Once all components are veried as present, the Door Base Plate can be attached directly to the door as shown in Fig-

ure 5 below. This universal plate will be mounted to the OEM driver’s door with no less than (5) bolts and locknuts for

the vehicles shown. The four bosses protruding out from the door plate will go through the door panel to accept the

Quick Adjust Upper Pole. Figure 6 shows the Door Base Plate and references possible mounting holes for individual

vehicle manufacturers.

DOOR BASE

PLATE

BASE PLATE

SPACERS

UPPER POLE

MOUNTING PLATE



DOOR BASE

PLATE BOSSES

C - Chrysler F - Ford T - Toyota H - Honda

C F H

C F T H

C F H

C F H T s

C F sH

F T

Door Panel Mounting

Clip Area

(Holes marked with F s & T s will require the additional spacer* behind the plate.)





BOLTS



THE DOOR BASE PLATE IS DESIGNED TO AVOID OEM DOOR

PANEL MOUNTING CLIPS FOR ALL VEHICLES. THESE VOID AREAS

MUST BE CONSIDERED WHEN PLACING THE PLATE FOR HOLE

DRILLING.

This rendering shows how the door mounting sys-

tem will eventually go together. The Door Base Plate

is hidden behind the panel with the (4) protrusions

and/or spacers coming through the OEM door panel.



ALL MOUNTING HARDWARE AND FASTENERS MUST BE PROP

ERLY TIGHTENED TO PREVENT UNINTENDED MOVEMENT OF

THE INPUT DEVICES AND MOUNTING BRACKETS. FAILURE TO

OBSERVE THIS WARNING MAY RESULT IN AN ACCIDENT CAUS

ING SERIOUS INJURY AND/OR DEATH.

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

24

PRIMARY INPUT

2.3 MOUNTING BASE INSTALLATION  DOOR BRKTAEVITDOOR

CONTINUED



Once the holes are drilled, cut away any

plastic areas that will interfere with the door

plate being mounted parallel with the door.

Be sure that the areas that were cut away

remain neat.



You may need to use other tools to remove

the carpet on the other side of the panel.



Remove the driver’s door panel and mark

the area where the Door Base Plate will be

mounted. See hole diagram on previous

page. Mount the door plate with no less than

(5) 1/4-20 x 1” bolts and locknuts. After the

plate is mounted, mark and drill (4) 5/8” holes

for the standos.





THE 4 5/16 X 3” HEX HEAD BOLTS ARE LONG ENOUGH

FOR USE WITH THE SPACERS AT FULL LENGTH. IF YOU CUT

THE SPACERS, HOWEVER, YOU WILL NEED TO PROVIDE

A SMALLER BOLT THAT WILL OFFER AT LEAST 1/2” OF

ENGAGEMENT INTO THE DOOR BASE PLATE BOSSES.

Your mounting system comes with (4) spacers that

can be cut to any length to bring the Upper Pole

Mounting Plate out from the door, depending on the

vehicle.

AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

25

PRIMARY INPUT

2.4 GENERIC ADJUSTMENT INSTALLATION BRKTAEVITFLR & BRKTAEVIT

DOOR

Now that the bases are installed, the adjustment section can now be

mounted. Both the Floor Mounting System and the Door Mounting

System will come with the same adjustment section. Therefore, this

section pertains to both installs. The adjustment section comes pre-

assembled from EMC; however, Figures 8 & 9 show exactly how they are

assembled in case you need to disassemble or replace a component. The

main components of the Adjustment Section are the Input Device Ar-

ticulating Swivel Bracket and the Quick Adjust Upper Pole (Figure 8). The

main components of the Input Device Articulating Swivel Bracket are the

Input Device Swivel Bracket and the Extension Arm (Figure 9).



BOLT



SwIvEL BRACkET 

wASHER

ExTENSION

ARM



kNOB 2

















THREADED ROD





INg SwIvEL BRACkET

 

BRACkET ASSEMBLY



Once the Adjustment Section Assembly is inserted into

the base, it can be adjusted vertically 4”. Once it is at the

correct height, tighten Adjustment Knob 1 thoroughly

(Figure 12). Verify that the Quick Adjust Upper Pole will

not move under normal operating conditions.



Insert the Adjustment Section into either the Floor Base

Plate or the Door Base that was installed in sections 2.2

and 2.3. Adjustment Knob 1 may need to be loosened for

the Adjustment Section to t into the base. When Adjust-

ment Knob 1 is loosened, it pushes down on the threaded

rod located inside of the Quick Adjust Upper Pole. This,

in turn, loosens the wedge at the bottom of the Quick

Adjust Upper Pole.



 

tighten

adjustMent

knoB 1 to lock

Quick adjust

upper pole

in place



SECTION









FAILURE TO TIGHTEN ALL ADJUSTMENT KNOBS

COMPLETELY COULD CAUSE AN ACCIDENT RE

SULTING IN SERIOUS INJURY AND/OR DEATH.



AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

26

PRIMARY INPUT

2.4 GENERIC ADJUSTMENT INSTALLATION BRKTAEVITFLR & BRKTAEVIT

DOOR CONTINUED



The Input Device Articulating Swivel Bracket, as

the name implies, swivels in 45O increments to

allow for multiple angles for the Input Devices

(Figure 13). To install the Input Device, simply

place the ball of the Input Device into the socket

of the Input Device Horizontal Swivel Bracket and

tighten, using the“T” handle as shown in Figure

14.













Once the Input Device is installed, it can be tted for

the client. Adjustment Knobs 1 & 2 are used to con-

gure the Input Device Articulating Swivel Bracket

such that the client can operate the input device both

comfortably and eectively. The “T” handle can also

be used to adjust the angle of the input device to the

client’s needs. Once the input device and Input Device

Articulating Swivel Bracket is in the correct position,

tighten all adjustments such that neither the input

devices nor the mounting systems move under normal

operating conditions.



kNOB 2









FAILURE TO TIGHTEN ALL ADJUSTMENT KNOBS COMPLETELY COULD CAUSE AN

ACCIDENT RESULTING IN SERIOUS INJURY AND / OR DEATH.



O



AEVIT 2.0 MOUNTING BRACKETS INSTALL MANUAL

27

PRIMARY INPUT

2.5 OTHER MOUNTING OPTIONS BRKTAEVITFLR & BRKTAEVIT DOOR

REVERSING ADJUSTMENT KNOB 2

The Adjustment Section of the mounting systems

comes pre-assembled with Adjustment Knob

2 on the bottom of the Input Device Articulat-

ing Swivel Bracket as shown in Figure 16. In this

position, the knob will not interfere with the

input device. However, if the client wishes to have

Adjustment Knob 2 on top of the bracket (Figure

17), the following steps should be followed for

reversing it.







Unscrew Adjustment Knob 2 from the 4” hex head bolt

shown in Figure 18. Remember to keep track of the hard-

ware and the order of the at washers when disassembling

the Input Device Articulating Swivel Bracket.



FAILURE TO TIGHTEN ALL ADJUSTMENT KNOBS COMPLETELY COULD CAUSE AN

ACCIDENT RESULTING IN SERIOUS INJURY AND / OR DEATH.



Insert the 4” hex head bolt into the bottom of the Input

Device Articulating Swivel Bracket and attach the remain-

ing hardware to the bracket in the following order:

-3/8” fender washer

-3/8” at washer

-3/8” bearing

-3/8” at washer

-Adjustment Knob 2

See Figure 19 for the full assembly.



BOLT



SwIvEL BRACkET 

wASHER

ExTENSION

ARM



kNOB 2











BOLT



SwIvEL BRACkET



wASHER

ExTENSION

ARM



kNOB 2













Once Adjustment Knob 2 is reversed, repeat step 4 from

the Generic Adjustment Section to t the client. Once the

client is tted, tighten all adjustments such that neither

the input devices nor the mounting systems move under

normal operating conditions.



Table des matières

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