ADA GASTROGAZ ADA 1 Manuel utilisateur

P R O D U C E R O F C A T E R I N G A P P L I A N C E S A N D I N O X F U R N I T U R E

OPERATING MANUAL

Gas Rottiseries

(v. 4.2)

ADA 1

ADA 2N

ADA 2

ADA 3

ADA 4

ADA 5

ADA 6

ADA 7

ADA 8

Maszyny i Urządzenia Gastronomiczne

ADA GASTROGAZ

ul. Kolejowa 9, 66-10 Sulechów, Poland

www.ada-gastrogaz.com

Dear Sirs,

Thank you for the credit shown us by buying our product, gas rottiserie. We hope that

the device which you own will fulfill all your expectations. Gas rotisserie provides a short

cooking time chickens to high palatability.

Before using a gas rotisserie you should read contents of this manual, guidelines and

recommendations for proper installation, use and maintenance. Following instructions

will ensure long and reliable operation of this rotisserie.

ADA gas rotisseries are certified appliances, which means that they have, among others

CE mark and are covered by compliance procedures verified by the Oil and Gas Institute

in Krakow - National Research Institute. They meet the requirements of Regulation (EU)

2016/426 of the European Parliament and of the Council of 9 March 2016 relating to

appliances burning gaseous fuels, as well as the requirements of the Low Voltage

Directive LVD 2014/35/EU, and the Electromagnetic Compatibility Directive EMC

2014/30 / EU and the National Institute of Hygiene.

ADA Gastrogaz

MANUFACTURER

CONTENT

1. General remarks 4

2. Destination of the appliance 5

3. Technical characteristic and equipment 6

4. Instructions for the gas appliance installer 9

4.1. Gas installation 9

4.2. Electrical installation 10

4.3. Appliance installation 10

4.4. Assembly order 12

4.5. Burner’s adjustment 13

5. Instructions for use and maintenance 14

5.1. Using the appliance 14

5.2. Cleaning the appliance 14

5.3. Solving the problems 15

5.4. First aid 16

5.5. Warnings 16

6. Conditions of the guarantee certificate 18

Guarantee Certificate 19

1. GENERAL REMARKS

Before installing and/or switching on the appliance, it is necessary for the installer

and/or operator of the device to carefully read this manual and follow the instructions

and recommendations contained in it regarding the correct and safe use of the device.

Compliance with the operating instructions will ensure long-term and reliable operation

of the appliance, and thus bring benefits and satisfaction with the equipment

purchased. The only way to ensure the safe use of the device is to thoroughly

understand the principles of proper installation, operation and maintenance.

This manual is an integral part of the device and must be stored with it in a safe place, so

that all users and technical service authorized to repair and / or service the equipment

have access to it. If the owner changes, this instruction must be given to the new owner.

This appliance may only be used for the purposes for which it was designed. Any other

use can be dangerous to the operator. The manufacturer is not liable for damages

resulting from improper use. Parts that have been marked / protected against

unauthorized interference must not be adjusted by the user.

Installation of the device should be carried out by authorized persons according to the

manufacturer's instructions and in accordance with applicable standards. Improper use

may cause a risk for which the manufacturer cannot be held responsible.

After completing the installation of the device, the packaging components must not be

kept within the reach of children, as they may cause hazards. Therefore, they must be

disposed of (also for environmental protection reasons) in accordance with applicable

regulations.

Before starting the appliance, make sure that the type of gas you have corresponds to

the one for which the appliance was factory-set.

The manufacturer reserves the right to change the technical parameters of devices

affecting the increase of operational values, without notice. Photographs, drawings and

descriptions of devices are for reference only.

2. DESTINATION OF THE APPLIANCE

Rotisserie type ADA is designed primarily for roasting chickens or other meat joints.

Rotisserie "ADA" can be mounted on catering trailers, catering cars, as well as used in

bars, shops and other catering establishments.

Our machines are characterized by high durability, reliability in operation, small

gas consumption and a short roasting time.

Fig. 1. Gas rottiserie ADA 5

3. TECHNICAL CHARACTERISTIC AND EQUIPMENT

Rotisseries ADA are made of stainless steel. The upper part of the combustion flue

formed in the shape of a truncated cone with a vertical nozzle. Below is the heating

chamber with double-leaf door made from tempered glass. Housing is located on a flat

base. At the front, the right side of the rotisserie are mounted knobs for the gas

adjustment with thermoelectromagnetic protection system.

On the left side of heating chamber are electric switches for drive mechanism and light.

The drive mechanism has 1 engine powered by AC 230V/60W with chain transmission

for spits. Rotisseries can be powered by natural gas or LPG. For each type of gas are

selected appropriate nozzles

Rotisseries ADA have 2 sets of spits. First row of spits is situated directly on the front of

the burners. Second row is situated slightly closer to the door and located in gaps

between the first rows of spits.

Fig. 2. Construction diagram of ADA gas rotisserie

1. Engine and light switch, 2.Gas adjustment knobs, 3.Gas burner, 4.Roof with chimney, 5. Drip tray,

6.Drain Valve, 7.Thermal evaporation sensor, 8. Tempered door, 9. Spit, 10. Cover panel

The ADA gas rotisserie is opening at the front and has two rows of forks. The first row is

placed at the height of the individual burners. However, the second row is set in the

gaps of the first row. It absorbs heat energy that passes between roasted chicken on

first order forks. Thanks to this solution, the following benefits were achieved:

• chickens on the first order forks are cooked by 10% shorter than the second-row

chickens,

• the spit not only achieves increased efficiency, but also thanks hanging the forks with

special holders, you can heat the already roasted chickens on the second row.

Basic equipment (added to each spit):

• a set of forks,

• bathtub for grease,

• set of masking strips (mirrors),

• two handles for pulling forks,

• nozzle cleaner (located inside the housing on the right

page)

• lighter.

Additional equipment (optional):

• baskets for legs or knuckles,

• rack (on wheels or without and with a drawer),

• cabinet (on wheels or

without and with a drawer or without).

Gas Chicken Rotisserie ADA 1U

Technical data

ADA 1U

Thermal power [kW]

Number of burners [pc.]

Propane gas consumption [kg/h]

0,49

Natural gas consumption [m3/h]

0,73

Number of chickens [pc.]

6 –8

Number of forks [pc.]

Length of fork [mm]

645

Power supply [V]

230

Electrical power [kW]

7,04

Weight [kg]

Dimensions [mm]

860 x 420 x 560

Gas Chicken Rotisseries ADA 1 –ADA 3

Technical data

ADA 1

ADA 2N

ADA 2

ADA 3

Thermal power [kW]

10,5

17,5

Number of burners [pc.]

Propane gas consumption [kg/h]

0,56

0,84

1,12

1,40

Natural gas consumption [m3/h]

0,73

1,10

1,46

1,82

Number of chickens (1st row) [pc.]

6-8

9-12

12-16

15-20

Number of chickens (2nd row) [pc.]

3-4

6-8

9-12

12-16

Number of forks [pc.]

2+1

3+2

4+3

5+4

Length of fork [mm]

640

Power supply [V]

230

Electrical power [kW]

0,23

Weight [kg]

103

Dimensions [mm]

945 x 570 x 630

945 x 570 x 800

945 x 570 x 970

945 x 570 x

1140

Chimney diameter [mm]

132

Chimney height [mm]

100

Gas Chicken Rotisseries ADA 4 –ADA 8

Technical data

ADA 4

ADA 5

ADA 6

ADA 7

ADA 8

Thermal power [kW]

Number of burners [pc.]

Propane gas consumption

[kg/h]

1,60

2,00

2,40

2,80

3,20

Natural gas consumption

[m3/h]

2,08

2,60

3,12

3,64

4,16

Number of chickens (1st

row) [pc.]

20-24

25-30

30-36

35-42

40-48

Number of chickens (2nd

row) [pc.]

15-18

20-24

25-30

30-36

35-42

Number of forks [pc.]

4+3

5+4

6+5

7+6

8+7

Length of fork [mm]

985

Power supply [V]

230

Electrical power [kW]

0,26

Weight [kg]

132

149

172

186

200

Chimney diameter [mm]

195

Dimensions [mm]

1285 x 570 x

1120

1285 x 570 x

1290

1285 x 570 x

1460

1285 x 570 x

1630

1285 x 570 x

1800

4. INSTRUCTIONS FOR THE GAS APPLIANCE INSTALLER

4.1. Gas Installation

Connection of the appliance to the gas installation can only be carried out by a person

with appropriate qualifications. Parts that have been secured by the manufacturer may

not be adjusted by the installer.

The appliance can be connected to the B/P supply via a gas pressure reducer or natural

gas E and will therefore be equipped with a suitable (in accordance with the order) gas

connection:

1) B/P - with a ø12 tip for B/P systems for a flexible hose,

2) natural gas E - with external thread G ½ for natural gas E (G20) (fig. 3).

Fig. 3. Natural gas connector

A change of gas type may only be carried out by authorized persons. To change the type of

gas, replace the set of gas burners and adjust the pilot burner.

Warning!

The chimney reaches a high temperature, which is why you should pay attention to

maintaining a proper distance from the wall.

The device should be placed in such a way as to ensure ventilation to an appropriate exhaust

hood or ventilation system. This is essential for the effective removal of flue gases and odors

generated during the cooking process. The extractor hood must be designed so that it does

not interfere with the operation of the appliance. If the rotisserie is connected to a forced

exhaust system, an automatic gas shut-off system should be applied to the appliance in the

absence of draft, which will prevent the device from working with inefficient exhaust

ventilation.

4.2. Electrical installation

• 230V AC motor with reduction gear adapted for

work at high temperatures,

• Single-stage switch (turns on and off the drive - gear motor),

• Internal wires resistant to high temperature,

• External power cord with plug,

• Protective grounding clamp.

Fig. 4. Electrical installation diagram of the ADA gas rotisserie

4.3. Appliance installation

The room in which the gas installation is installed and the appliance is planned to be

installed should have continuous air exchange (inflow of sufficient amount air, needed

for gas combustion and exhaust gas outlet) protecting against exceeding in the air,

inside the room, the permissible content of exhaust components harmful to human

health. This condition is very important for the safety of the user and the efficient

operation of the air exchange system must not be prevented.

Based on these regulations, the room in which the device will be installed should meet

the following requirements and have:

• Efficient supply and exhaust ventilation ensuring air exchange of at least 37.5 m3 / h

for each kilowatt of thermal power of the gas device.

• the minimum dimension of the flue must not be less than 0.14 m, and the total area of

the ventilation duct not less than 0.016 m2;

• Appropriate cubature that will ensure that the maximum heat load from gas

appliances does not exceed 930 W / m3 of room.

• Adequate dimensions that ensure that the installed device is at least 0.3 m from the

nearest room walls (sides and back of the device) and the front is at least 1.2 m. The

walls and floor should be non-flammable. Flammable materials should be at least 5 m

from the front of the device.

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