Acorn 80 Manuel utilisateur
Acorn 80
Installation Manual
2ACORN 80 Installation Manual
1 Introduction 3
1.1 Conventions 4
1.2 Safety 4
1.3 Installation Training 4
1.4 Transportation & Storage 4
2 Installation Flow Chart 5
3 Rail Installation 6
4 Fitting Carriage to Rail 10
5 Rail Support Kit 12
5.1 Parts Included In The Rail Support Kit 12
5.2 Fitting Instructions 13
5.3 Wall Support Fixing Position Dimensions 15
6 Fitting Seat to Carriage 16
7 Fitting Rail Equipment 17
8 Programming 18
8.1 Programming Instructions 18
8.1.1 Pre-power Up Sequence 19
8.1.2 Power Up Sequence 19
8.1.3 Calibrating The Levelling 19
8.1.4 Programming The Top Terminal Limit 19
8.1.5 Programming The Rail 20
8.1.6 Bottom Parking 21
8.1.7 Intermediate/Park Charge Point 22
8.1.8 Intermediate/Landing Charge Point 22
8.1.9 Checking The Program 22
8.1.10 Amending The Program 23
8.1.11 Programming Do’s & Don’ts 23
9 OSG (Over-speed Governor) 24
9.1 Over-speed Governor (OSG) 24
9.1.1 Testing the OSG 24
9.1.2 Re-setting the OSG 24
10 Fitting Seat to Carriage 27
10.1 Testing Lift Operation 27
10.2 Final Checks 27
11 De-installation 28
Appendices 29
Appendix 1 - Installation Checklist 29
Appendix 2 - Recommended Tool List 30
Appendix 3 - Recommended Torque Settings 31
Appendix 4 - Recommended Lubricants 32
Appendix 5 - Wiring Diagrams - Charge System 33
Appendix 5 - Wiring Diagrams 34
Appendix 6 - Example Installation Drawing 35
Appendix 7 - Installation & Programming The Powered Hinge 36
Appendix 8 - Diagnostic Display 40
Appendix 9 - Remote Control Radio Channels 41
Appendix 10 - Rationalisation Procedures 42
10.1 Changing Hand Of Seat 42
10.2 Replacing Seat Spacer On-site 44
10.3 Assembly Of Powered Swivel On-site 47
10.4 Connecting Supercharger Link 52
10.5 Replacing Seat Adapter Plate On-site 54
10.6 Replacing Carriage Front Cover / Arm Harness 58
10.7 Replacing On / Off Switch With Blanking Plate 62
10.8 Replacing Back Cover On / Off Switch With Blanking Plate 66
10.9 Technical Drawings 69
10.9.1 530 Powered Swivel Seat Spacer Complete 69
10.9.2 550 Powered Swivel Seat Spacer Complete 70
10.9.3 580 Powered Swivel Seat Spacer Complete 71
10.9.4 530 Powered Swivel R/H Seat Spacer Complete 72
10.9.5 550 Powered Swivel R/H Seat Spacer Complete 73
10.9.6 580 Powered Swivel R/H Seat Spacer Complete 74
10.9.7 Carriage Front Cover Assembly 75
10.10 Seat Adaptor Plate Assembly Instructions 76
10.11 Seat Adaptor Plate Retro-fit Kit 78
3
ACORN 80 Installation Manual
INTRODUCTION
This manual contains installation (and de-installation)
instructions for the Acorn 80 Stairlift.
Other documents available include:
Survey Manual
Servicing & Maintenance Manual
User Manual
Product Price Guide
Parts Price Guide
SECTION 1
Introduction
4ACORN 80 Installation Manual
SECTION 1
Introduction
Throughout the manual comments may be inserted as follows:
1.1 Conventions
INFORMATION TO PREVENT A DANGER
TO YOURSELF OR OTHER PEOPLE AND/OR DAMAGE TO EQUIPMENT.
SUPPLEMENTARY INFORMATION.
1.2 Safety
Any national rules and regulations concerning safety, electrical work or environmental protection should
supplement, and may supersede, this document.
1.3 Installation Training
THIS STAIRLIFT MUST ONLY BE INSTALLED BY TRAINED PERSONNEL.
TRAINING CAN USUALLY BE ARRANGED FREE OF CHARGE VIA YOUR LOCAL AREA
REPRESENTATIVE OR THROUGH ACORN TECHNICAL SERVICES DEPARTMENT. A VIDEO
COMPACT DISK (VCD), SHOWING INSTALLATION PROCEDURES, IS ALSO AVAILABLE AS A
TRAINING AID FOR TRAINED PERSONNEL.
1.4 Transportation & Storage
THE CARRIAGE COMES READY FOR INSTALLATION ASSEMBLED ON A TRANSFER RAIL (T).
IT SHOULD ONLY BE REMOVED FROM THE RAIL WHEN IT IS TRANSFERRED ONTO THE
RAIL SYSTEM.
The lift system is supplied in 3 components
•RailsandFittings
•CarriageAssembly
•SeatAssembly
The carriage assembly and transfer rail weighs 43.4 Kilograms (96 Pounds).
During installation suitable safe lifting procedures to handle this weight must
be used. Whenever possible hold the transfer rail to pick up the carriage.
ON NO ACCOUNT MUST POWER TOOLS BE USED TO WIND THE CARRIAGE
ON OR OFF THE RAIL.
5
ACORN 80 Installation Manual
INSTALLATION FLOW CHART
ONLY ACORN TRAINED ENGINEERS SHOULD CARRY OUT STAIRLIFT INSTALLATIONS. ALL
STATUTORY RULES AND REGULATIONS CONCERNING SAFETY, ELECTRICAL WORK OR
ENVIRONMENTAL PROTECTION MUST BE OBSERVED.
1 Ensure that you have the correct installation drawing.
2Check all components received are correct and match the drawing and check sheets.
3Carefully remove the lift components from their packaging.
A suggested tool list is included in the Appendices.
RAIL INSTALLATION
FIT CARRIAGE TO RAIL
FIT SEAT TO CARRIAGE
FIT RAIL EQUIPMENT
PROGRAM THE LIFT
TESTING & COMPLETION
SECTION 2
Installation Flow Chart
Before Starting An Installation
Rail Sections (viewed from wall side of lift)
R Rail Section
TJ Top Joint Box
BJ Bottom Fixing Plate
P Pull Plate
C Countersink Screws
G Grub Screws
6 ACORN 80 Installation Manual
RAIL INSTALLATION
SECTION 3
Rail Installation
Tighten the rail fixings to the recommended Torque settings - see Appendix 2.
Joining the rail
The stairlift rail is shipped in several pieces. Refer to the installation drawing that all pieces are correct and
marked as per drawing. Check correct number of legs are supplied.
IF THE CARPET ON THE STAIRTREAD IS NOT FULL WIDTH, THEN MAKE THE CUSTOMER
AWARE THAT THE FOOT OF THE LEG WILL BE PUSHED UNDER THE CARPET. IT IS THE
CUSTOMERS RESPONSIBILITY TO HAVE A CARPET FITTER CUT THE CARPET TO FIT, OR FIT
AN INLAID PIECE. WE DO NOT CUT CARPET.
MAXIMUM LENGTH OF RAIL.
DO NOT EXCEED 25M, THIS IS THE LONGEST RAIL RECOMMENDED.
7
ACORN 80 Installation Manual
SECTION 3
Rail Installation
1Fit the legs (L) to the first sloping section of rail (R) or to the hinged section if fitted, as indicated on the
installation drawing. Insert the screw (S) through the leg clamp (C) and the hole in the top of the leg. Fasten
together with a nut on the screw.
2 Check the angle (A) of the first rail section with the installation drawing. Ensure face of rail is 90˚. If
necessary the legs can be adjusted for height, by screwing the leg up or down in the leg tube, to obtain the
correct angle. See sample drawing.
WHEN INSTALLING, INTERNAL OR EXTERNAL, 90˚ OR 180˚ WRAP ROUND SYSTEMS, IT IS
IMPORTANT TO ENSURE THAT ALL THE RAIL ANGLES AND SECTIONS ARE CORRECT.
8 ACORN 80 Installation Manual
SECTION 3
Rail Installation
3 Remove screws from protruding sections of top joints.
4Push the rail sections together.
ENSURE THAT THERE IS AT LEAST 180MM CLEARANCE BETWEEN THE WALL STRINGERS (S)
AND THE FRONT OF THE RAILS (R) OR ANY OBSTRUCTION.
9
ACORN 80 Installation Manual
SECTION 3
Rail Installation
5Fit the top box countersink screw (C) and grub screw (G).
6Pull the rail sections together by tightening up both countersink screws (C1).
7Expand the top joint box inside the rail sections by tightening up both grub screws (G) – this will give the
joint rigidity.
8Tighten all four countersink screws (C2).
9Check the rail joints are aligned with no gaps. Some small adjustment may be possible by loosening the
joint box and bottom fixing plate and re-aligning the rail sections.
10 Progressively fit the remaining rail sections, check horizontal sections are level and sloping sections are set
at the correct angle as shown on the installation drawing. (The final rail section may have to be fitted after
the carriage has been put onto the rail.)
11 Once the measurements and angles have been checked, secure the feet of the legs to the floor. Re-check
angles etc and adjust as necessary.
12 Lubricate the rack throughout using Interflon Fin Grease (902231) or equivalent.
HORIZONTAL SECTIONS MUST NEVER BE LESS THAN LEVEL. NO NEGATIVE DECLINE.
1
2
Note: If rail support kit needed see Section 5 (page 12).
10 ACORN 80 Installation Manual
SECTION 4
Fitting Carriage to Rail
THE CARRIAGE ASSEMBLY AND TRANSFER RAIL WEIGH 43.4 KILOGRAMS (96 POUNDS).
THE INSTALLATION ENGINEER MUST USE SUITABLE SAFE LIFTING PROCEDURES TO
HANDLE THIS WEIGHT.
Whenever possible hold the racked transfer rail (T) to pick up the carriage.
The carriage weight MUST BE SUPPORTED when transferring it onto the
sloping section of rail.
1 Fit the transfer rail (T) and carriage over the joint box. The carriage
may be transferred onto a horizontal section of rail or a sloping
section as shown here. Fit one screw to pull plate.
FITTING CARRIAGE TO RAIL
ENSURE THAT OSG HAS NOT BEEN ACTIVATED DURING TRANSIT. RESET IF NECESSARY
FOLLOWING PROCEDURES IN SECTION 8.
YOU MAY NEED TO REMOVE RAIL SECTIONS TO
ACHIEVE A 90° CUT FACE FOR T
TRANSFER RAIL TO MEET.
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