ABB ACS880-04 drive modules Manuel utilisateur

ABB industrial drives

Quick installation guide

ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp)

English . . . . . . . 3

Dansk . . . . . . . . 9

Deutsch. . . . . . 15

Español. . . . . . 21

Suomi . . . . . . . 27

Français . . . . . 33

Italiano . . . . . . 39

Dutch . . . . . . . 45

Polski . . . . . . . 51

Português . . . . 57

 . . . . . 63

Svenska . . . . . 69

Türkçe. . . . . . . 75

中文. . . . . . . . . 81

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

Document library, contact your local ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

Videos: http://fqrct.com/t/49004da and http://fqrct.com/t/a2081b9

Drive hardware manuals and guides Code (English)

Drive/Converter/Inverter safety instructions Multilingual code:

3AXD50000037978

ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp)

hardware manual

3AUA0000128301

ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp)

quick installation guide

3AXD50000009366

ACS-AP-x Assistant control panels user’s manual 3AUA0000085685

ACS880-01/04 +C132 marine type-approved drives

supplement

3AXD50000010521

Drive firmware manuals and guides

ACS880 primary control program firmware manual 3AUA0000085967

Quick start-up guide for ACS880 drives with primary

control program

3AUA0000098062

Option manuals and guides

DPMP-01 mounting platform for ACS-AP control panel

installation guide

3AUA0000100140

DPMP-02/03 mounting platform for control panels

installation guide

3AUA0000136205

FSO-12 safety functions module user’s manual 3AXD50000015612

FSO-21 safety functions module user’s manual 3AXD50000015614

ACS880 ATEX-certified Safe disconnection function

application guide

3AUA0000132231

ACS880-01 drives and ACS880-04 drive modules

common DC systems application guide

3AUA0000127818

FOCH du/dt filters hardware manual 3AFE68577519

Sine filters hardware manual 3AXD50000016814

Manuals and quick guides for I/O extension modules,

fieldbus adapters, etc.

ACS880-04 manuals

3AXD50000009366 Rev F

MUL

EFFECTIVE: 2017-02-22

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 600 mm wide Rittal TS 8

cabinet. For installation examples in different cabinets and more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the hardware

manual (www.abb.com/drives: Select Document Library and search for document number

3AUA0000128301 [English]).

Obey the safety instructions

See figure Aon page 87. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrician, do not do installation or

maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive.

•Open the disconnector of the supply transformer as the main disconnector of the

drive does not remove the voltage from the input busbars of the drive.

•Make sure that reconnection is not possible. Lock the disconnectors to open

position and attach a warning notice to them.

•Disconnect any external power sources from the control circuits before you do

work on the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

4 EN – Quick installation guide

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) terminal is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask for a permit to work from the person in control of the electrical installation work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See table Gon page 88 for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cables

See table Gon page 88.

Install the drive module into a cabinet

See figure Bon page 87:

•Install the punched section to the back of the cabinet frame.

•Remove the pedestal guide plate from the bottom of the drive module.

•Install the support rails and pedestal guide plate to the cabinet bottom frame.

•Install the telescopic insertion ramp to the pedestal guide plate.

See figure Con page 87:

•Remove the sheeting from the clear plastic shrouds from both sides.

See figure Don page 87:

•Install the bottom grille to the drive module if there is no bottom plate in the cabinet

and degree of protection of IP20 is needed for the drive module from the bottom side.

•Install the mounting bracket to the drive module.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

See figure Eon page 87:

•Attach the drive module to the cabinet frame with chains.

•Push the drive module into the cabinet along the telescopic insertion ramp.

•Remove the ramp.

See figure Fon page 87:

•Attach the drive module to the pedestal guide plate.

•Attach the drive module from top to the punched section at the cabinet back. Note:

The mounting bracket grounds the drive module to the cabinet frame.

EN – Quick installation guide 5

Check the insulation of the input and motor cables and

the motor

Check the insulation of the input cable according to local regulations before you connect it

to the drive.

See figure Hon page 88. Ground the motor cable shield at the motor end. For minimal

interference, make a 360-degree grounding at the cable lead-through, or keep the pig tail

short.

Check the insulation of the motor and motor cable when the motor cable is disconnected

from the drive, see figure Ion page 88. Measure the insulation resistance between each

phase conductor and the Protective Earth conductor using a measuring voltage of

1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference

value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the

manufacturer’s instructions. Note: Moisture inside the motor casing will reduce the

insulation resistance. If you suspect moisture, dry the motor and repeat the measurement.

Connect the power cables and install the shrouds

Step Task (motor cables) Figure Page

1 Install the grounding terminal to the drive module base. J88

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at

the cabinet lead-through

K88

3 Connect the twisted shields of the motor cables to the grounding terminal. L88

4 Screw in and tighten the insulators to the drive module by hand. Install the

T3/W2 connection terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening

torque than given in the installation drawing. They can damage

the insulator and cause dangerous voltage to be present at the

module frame.

M88

5 Connect the phase T3/W2 conductors to the T3/W2 terminal. N88

6 Install the T2/V2 connection terminal to the insulators. See the warning in step

7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal. - -

8 Install the T1/U2 connection terminal to the insulators. See the warning in step

9 Connect the phase T1/U2 conductors to the T1/U2 terminal. - -

10 If there is no bottom plate in the cabinet and degree of protection of IP20 is

needed:

• Step drill carefully sufficiently big holes to the inner clear plastic shrouds for

the motor cables to the connected. Smooth the hole edges. Cut the shroud

from the holes to the edge to make it possible to put the shroud around the

cables.

• Remove the plastic sheeting from the shrouds from both sides.

O89

• Install the inner clear plastic shrouds around the motor cables. P89

11 Remove the plastic sheeting from the outer clear plastic shroud from both

sides. Install the shroud to the drive module.

Q89

12 Install the lower front cover to the drive module. Q89

6 EN – Quick installation guide

Install the air baffles

See figure Won page 90 and Guidelines for planning the cabinet installation in the

hardware manual.

Connect the control cables

See figure Xon page 90.

1. Disconnect the control panel cable from connector X13 on the control unit.

2. Loosen the mounting screws of the control panel holder and take the holder off.

3. Install the control cable grounding clamp plate to the control unit.

4. Connect the power supply, BGDR and fiber optic cables to the control unit.

5. Attach the control unit, for example, to a DIN rail.

6. Connect the power supply and BGDR cables to the drive module BPOW and BGDR

terminals. Drive modules with SOIA terminals: Connect the fiber optic cables to the

SOIA terminals.

7. Ground the outer shields of all external control cables 360 degrees at the cabinet lead-

through.

8. Ground the pair-cable shields of external control cables to a grounding clamp below

the control unit. Leave the other end of the shields unconnected or ground them

indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

9. Connect the conductors to the appropriate terminals of the control unit.

10. Wire the optional modules if included in the delivery.

11. Connect the control panel cable to connector X13.

12. Put the control panel holder on the control unit. Put the control panel to the recess if

removed.

Step Task (input cables) Figure Page

1 Ground the input cable shields (if present) 360 degrees at the cabinet lead-

through.

2 Connect the twisted shields of the input cables and separate ground cable (if

present) to the cabinet grounding busbar.

3 Step drill carefully sufficiently big holes to the lead-through clear plastic shroud

for the cables to the connected. Align the holes in the vertical direction

according to the alignment holes in the shroud. Smooth the hole edges.

Remove the plastic sheeting from both sides of the shroud.

Attach the cables firmly to the cabinet frame to prevent chafing against the

hole edges.

R89

4 Put the conductors of the input cables through the drilled holes in the clear

plastic shroud.

S89

5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1

connection busbars.

T89

6 Move the lead-through clear plastic shroud along input cables to its final

position. Install the front clear plastic shroud and upper front cover. Remove

the cardboard protective covering from the drive module air outlet.

U90

7 Cut the hole for the lead-through clear plastic shroud in the side clear plastic

shroud. Install the side and top clear plastic shrouds to the drive module.

V90

EN – Quick installation guide 7

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control program

are shown below.

Wire sizes and tightening torques of the control board terminals: 0.5 … 2.5 mm2

(24…12 AWG) and 0.5 N·m (5 lbf·in) for both stranded and solid wiring.

8 EN – Quick installation guide

Relay outputs XRO1…XRO3

Ready

250 V AC / 30 V DC

2 A

NO 13

COM 12

NC 11

Running

250 V AC / 30 V DC

2 A

NO 23

COM 22

NC 21

Faulted(-1)

250 V AC / 30 V DC

2 A

NO 33

COM 32

NC 31

External power input XPOW

24 V DC, 2 AGND 2

+24VI 1

Reference voltage and analog inputs J1, J2, XAI

AI1/AI2 current/voltage selection AI1: U AI2: U

AI1: I AI2: I

By default not in use.

0(4)…20 mA, Rin = 100 ohm

AI2- 7

AI2+ 6

Speed reference

0(2)…10 V, Rin > 200 kohm

AI1- 5

AI1+ 4

Ground AGND 3

-10 V DC, RL1…10 kohm -VREF 2

10 V DC, RL1…10 kohm +VREF 1

Analog outputs XAO

Motor current 0…20 mA, RL< 500 ohm AGND 4

AO2 3

Motor speed rpm 0…20 mA, RL< 500 ohm AGND 2

AO1 1

Drive-to-drive link J3, XD2D

Drive-to-drive link termination ON OFF

Drive-to-drive link

Shield 4

BGND 3

Safe torque off XSTO

Safe torque off. Both circuits must be closed for

the drive to start.

IN2 4

IN1 3

SGND 2

OUT 1

Digital inputs XDI

By default not in use. DI6 6

Constant speed 1 select (1 = on) DI5 5

Acceleration & deceleration select DI4 4

Reset DI3 3

Forward (0) / Reverse (1) DI2 2

Stop (0) / Start (1) DI1 1

Digital input/outputs XDIO

Output: Running DIO2 2

Output: Ready DIO1 1

Ground selection J6

Auxiliary voltage output, digital input interlock XD24

Digital input/output ground DIOGND 5

+24 V DC 200 mA 1) +24VD 4

Digital input ground DICOM 3

+24 V DC 200 mA 1) +24VD 2

Run enable DIIL 1

Safety functions module connection X12

Control panel connection X13

Memory unit connection X205

Fault

1) Total load capacity of

these outputs is 4.8 W

(200 mA / 24 V) minus the

power taken by DIO1 and

DIO2.

DA – Hurtig installationsvejledning 9

DA – Hurtig

installationsvejledning

Indholdet i denne vejledning

Denne vejledning giver dig en kortfattet vejledning til, hvordan du kan installere

frekvensomformermodulet i et 600 mm bredt Rittal TS 8-kabinet. Hvis du vil se

installationseksempler for andre kabinetter og få mere detaljerede instruktioner, tekniske

retningslinjer, tekniske data og komplette sikkerhedsinstruktioner, kan du se

hardwaremanualen (www.abb.com/drives: Vælg Document Library, og søg efter

dokumentnummer 3AUA0000128301 [på engelsk]).

Overhold sikkerhedsinstruktionerne

Se figur A på side 87. Hvis disse instruktioner ignoreres, kan det resultere i personskader,

dødsfald eller skade på udstyret.

ADVARSEL! Håndter frekvensomformermodulet forsigtigt. Åbn støttebenene ved

at trykke lidt ned på hvert ben og dreje det til side (1, 2).

Frekvensomformermodulet må ikke vippes. Det er tungt og har et højt

tyngdepunkt. Enheden vil vælte, hvis den udsættes for en sidelæns hældning på 5

grader. Efterlad ikke modulet uovervåget på et gulv, der hælder.

For at forhindre frekvensomformermodulet i at vælte, skal du fastgøre de øverste løfteøjer

med kæder til kabinetrammen, inden du skubber modulet ind i kabinettet. Vær forsigtig,

når du udfører arbejdet, gerne med hjælp fra en anden person. Hold et konstant tryk med

én fod på modulets fod for at forhindre modulet i at falde bagover.

ADVARSEL! Installations- eller vedligeholdelsesarbejde må kun udføres af

uddannede elektrikere. Følg disse trin, inden installations- eller

vedligeholdelsesarbejde påbegyndes.

1. Identificer arbejdsstedet tydeligt.

2. Frakobl alle strømkilder.

•Åbn frekvensomformerens hovedafbryder.

•Hvis afbryderen til forsyningstransformeren åbnes som hovedafbryder til

frekvensomformeren, er der stadig strøm i frekvensomformerens

indgangseffektskinner.

•Sørg for, at gentilkobling ikke er mulig. Lås afbryderne i åben position, og fastgør

en advarsel til dem.

•Frakobl eventuelle eksterne strømkilder fra styrekredsene, inden der udføres

arbejde på styrekablerne.

•Efter at strømmen til frekvensomformeren er afbrudt, skal du altid vente i 5

minutter på, at kondensatorerne i mellemkredsen aflades, inden du fortsætter

3. Beskyt eventuelle andre strømførende dele i arbejdsområdet mod kontakt.

4. Tag særlige forholdsregler, når der arbejdes i nærheden af ikke-isolerede ledere.

10 DA – Hurtig installationsvejledning

5. Kontroller, at installationen ikke er strømførende.

•Brug et multimeter med en impedans på mindst 1 Mohm.

•Sørg for, at spændingen mellem frekvensomformermodulets indgangs-

effektterminaler (L1/U1, L2/V1, L3/W1) og jordskinnen (PE) er tæt på 0 V.

•Sørg for, at spændingen mellem frekvensomformermodulets terminaler UDC+ og

UDC- og jordskinnen (PE) er tæt på 0 V.

6. Installer midlertidig jordforbindelse som påkrævet i henhold til lokale bestemmelser.

7. Bed om tilladelse til at arbejde fra den person, der er ansvarlig for det elektriske

installationsarbejde.

Vælg effektkabler

Vælg en størrelse til kablerne i henhold til lokale forskrifter til at bære den nominelle strøm,

der er anført på mærket med typebetegnelsen på din frekvensomformer.

Sørg for kølingen

Se tabel G på side 88 for tabene og frekvensomformeren gennemstrømning af kølende

luft. Frekvensomformerens tilladte driftstemperaturområde uden reduktion er -15 til +40

°C.

Beskyt frekvensomformeren og netkabler

Se tabel G på side 88.

Installer frekvensomformermodulet i et kabinet.

Se figur B på side 87:

•Monter den hullede sektion bagerst på kabinetrammen.

•Monter styreskinner og soklens styreplade til kabinettets bundramme.

•Monter den teleskopiske rampe til indsættelse på soklens styreplade.

Se figur C på side 87:

•Fjern beskyttelsen fra de gennemsigtige plastikafdækninger på begge sider.

Se figur D på side 87:

•Monter metaltopafdækning på frekvensomformermodulet.

•Monter bagsideafdækning på frekvensomformermodulet.

Se figur E på side 87:

•Fastgør frekvensomformermodulet til kabinetrammen med kæder.

•Skub frekvensomformermodulet ind i kabinettet langs den teleskopiske rampe.

•Fjern rampen.

Autres manuels pour ACS880-04 drive modules

Table des matières

Langues :

Autres manuels ABB servomoteur

ABB

ABB ACS880-17 Manuel utilisateur

ABB

ABB ACS800-07-0610-3 Manuel utilisateur

ABB

ABB MicroFlex e190 Manuel utilisateur

ABB

ABB ACS350 Series Manuel utilisateur

ABB

ABB DCS800 Manuel utilisateur

ABB

ABB ACS800-31 Manuel utilisateur

ABB

ABB 8 Series Caractéristiques techniques

ABB

ABB MicroFlex e190 Manuel utilisateur

ABB

ABB DSM Manuel utilisateur

ABB

ABB ACS880-x04 Manuel d'utilisation et d'entretien

ABB

ABB ACSM1 Series Guide de l'utilisateur

ABB

ABB ACSM1 Series Manuel d'utilisation et d'entretien

ABB

ABB MicroFlex e190 Manuel utilisateur

ABB

ABB MicroFlex e190 Manuel utilisateur

ABB

ABB ACH580 Series Guide de dépannage

ABB

ABB ACS880 Series Manuel d'utilisation et d'entretien

ABB

ABB ACQ580-01 Series Manuel d'installation

ABB

ABB DCS880 series Manuel utilisateur

Manuels servomoteur populaires d'autres marques

Mitsubishi Electric

Mitsubishi Electric MELSERVO-J5 MR-J5-G Series Manuel utilisateur

Robotis

Robotis XH430-W350-T Manuel utilisateur

NTI AG

NTI AG LinMot C1250 Series Manuel utilisateur

Welcon

Welcon WE2A D048 Series Manuel utilisateur

Parallax

Parallax 900-00005 Manuel utilisateur

Festo

Festo TP 1410 Manuel utilisateur

Axor

Axor MAGNUM 400 Manuel utilisateur

Siemens

Siemens SINAMICS S120 Manuel utilisateur

Danfoss

Danfoss 176F6494 Manuel utilisateur

THORLABS

THORLABS TDC001 Manuel utilisateur

TECO

TECO JSDAP Series Manuel utilisateur

Rockwell Automation

Rockwell Automation Allen-Bradley Kinetix 6000 Manuel utilisateur

GSK

GSK DA98D Manuel utilisateur

Lenze

Lenze m850 Mode d’emploi

Baumuller

Baumuller b maXX 3000 Manuel

Baumuller

Baumuller b maXX 5000 Manuel

Baumuller

Baumuller b maXX 5500 Manuel

Danfoss

Danfoss VLT HVAC Drive FC 102 Manuel utilisateur