ABB MagMaster Manuel utilisateur

Electromagnetic Flowmeters

MagMasterTM

Cenelec/ATEX

sem

Mutual

ystem

atry

Approved

Instruction Manual

IM/MM/SF_8

ABB

EN ISO 9001:2000

Cert. No. Q5907

The Company

We are an established world force in the design and manufacture of

instrumentation for industrial process control, flow measurement, gas and

liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer

customers application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced

technology and unrivalled service and support.

The quality, accuracy and performance of the Company’s products result

from over 100 years experience, combined with a continuous program of

innovative design and development to incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow

calibration plants operated by the Company, and is indicative of our

dedication to quality and accuracy.

EN 29001 (ISO 9001)

Lenno, Italy – Cert. No. 9/90A

Sonehouse, U.K.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in

accordance with the information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions

of high pressure and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe

handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where

applicable) may be obtained from the Company address on the back cover, together with servicing and spares

information.

Electrical Safety

This instrument complies with the requirements of CEI/IEC 61010-1:2001-2 "Safety requirements for electrical equipment for

measurement, control, and laboratory use". If the instrument is used in a manner NOT specified by the Company, the protection

provided by the instrument may be impaired.

Symbols

One or more of the following symbols may appear on the instrument labelling:

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual

for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of

the Technical Communications Department.

Warning – Refer to the manual for instructions

Caution – Risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected through double

insulation

0255

CONTENTS

1 INTRODUCTION ........................................ 1

2MECHANICAL INSTALLATION .................. 2

2.1 Unpacking .......................................... 2

2.2 Installation Conditions ......................... 2

2.3 Mechanical Installation ........................ 4

2.3.1 Transmitters ........................... 4

2.3.2 Sensors ................................. 4

3ELECTRICAL INSTALLATION .................... 5

3.1 Grounding .......................................... 5

3.2 Cables ................................................ 6

3.2.1 Cable

(Remote Versions only) ........... 6

3.2.2 Cable

(Alternative Type – North

American Wiring Practice) ...... 7

3.2.3 Cable Glands

(IEC Installation Practice) ........ 7

3.2.4 Conduit Adapters and

Cable Glands

(North American – 0.5in) ......... 8

3.3 Connection Requirements .................. 8

3.3.1 Sensors ................................. 8

3.3.2 Transmitters (All versions) ..... 10

3.3.3 Alternate

Wiring Configuration ............. 12

3.4 Input/Output Connections ................. 12

3.4.1 Frequency Outputs .............. 13

3.4.2 Alarm Outputs ...................... 13

3.4.3 PLC Interface ....................... 13

3.4.4 Contact Input ....................... 14

3.4.5 Current Output ..................... 15

3.4.6 Computer Connection .......... 16

3.4.7 Power Supply Connections .. 17

3.4.8 Profibus Connections ........... 18

4STARTUP AND OPERATION ................... 19

4.1 Startup ............................................. 19

APPENDIX A – ENVIRONMENTAL

PROTECTION ................................................. 21

SPECIFICATION ............................................. 22

MagMasterTM is a range of high performance

electromagnetic flowmeters for the measurement

of electrically conductive fluids and slurries, and is

normally supplied as a calibrated system, with the

transmitter factory configured to a supplied full-

bore or insertion probe sensor.

A wide range of options is available to suit most

applications, including:

Integral or remote transmitter.

Insertion Probes.

Approved Versions, including:

Hazardous area operation.

HARTTM communication protocol.

PROFIBUS DP communication protocol.

Warning. For MagMaster Approved /

Hazardous Versions read in conjunction

with IM/MM-BK1.

Warning.

•Installation and maintenance must

only be carried out by suitably trained

personnel.

•All relevant sections of this manual

must be read before selecting a

location.

•Safety requirements of this

equipment, any associated

equipment and the local environment

must be taken into consideration.

•The installation and use of this

equipment must be in accordance

with relevant national and local

standards.

1INTRODUCTION

Allow room to

read display

>5 x pipe dia.

minimum

>2 x pipe dia.

minimum

Flow Direction

60°C (140°F)

Maximum

–20°C (–4°F)

Minimum

Fig. 2.1 Unpacking

Fig. 2.2 Spillage

Fig. 2.3 Lagging (High Temperature)

Fig. 2.4 Siting

Fig. 2.5 Vibration

Fig. 2.6 Localised Heat

Fig. 2.7 Straight Pipe Requirements

Fig. 2.8 Fluid Level

Fig. 2.9 Within Temperature Limits

2.1 Unpacking

2.2 Installation Conditions

2MECHANICAL INSTALLATION

IP65

(NEMA 4)

80°C (176°F)

Maximum !

–10°C (14°F)

Minimum

Backfill

Metal

Protection

Plate

Supports

2MECHANICAL INSTALLATION…

Fig. 2.10 Cable Routing

Fig. 2.11 Within Environmental Rating

Fig. 2.12 Underground

Fig. 2.13 Above Ground

Fig. 2.14 Temperature Difference

Fig. 2.15 Shade

162mm (6.35in)

214mm

(8.43in)

69mm (2.72in)

(Fixing Centres)

232mm (9.13in)

(Fixing Centres)

32mm

(1.26in)

3 Fixing Holes,

6.5mm (1/4in) Diameter

Allowance for

cable bends

200mm (8in)

Gasket same size as pipe

Fit gaskets

PTFE

Metal

face

Gasket

Metal

face

PTFE

Gasket

<15mm bore sensors

…2 MECHANICAL INSTALLATION

2.3 Mechanical Installation

2.3.1 Transmitters

2.3.2 Sensors

Caution.

•Do NOT exceed the maximum

working pressure marked on the

equipment.

•Use stainless steel (austenitic) bolts,

studs and nuts for flanged sensors

below 200mm.

Caution. Do not overtighten fixings,

especially on an uneven surface.

Fig. 2.16 Dimensions

Fig. 2.17 Gasket Fitting

Caution. For wafer type sensors of

<15mm bore, the fluid seal must be

made against the PTFE. Otherwise use a

full face gasket.

Fig 2.18 Wafer Type Sensors

Insulating Sleeve

and Washer

(not provided)

Supplied Bonding Cables

Insulated connecting wire

(not included). Must be

adequately rated to carry

cathodic currents.

Gasket Gasket

Grounding Ring

Grounding Rings

Common Ground

(Plant bonding)

>4mm2

(<10 AWG)

Copper Wire

Detail of grounding

rings required for

BOTH flanges

>4mm

(<10AWG)

Copper Wire

Common Ground

(Plant bonding)

Supplied Bonding Cables

Fig. 3.1 Pipelines

Fig. 3.2 Pipelines with Cathodic Protection

3ELECTRICAL INSTALLATION

3.1 Grounding (Fig. 3.1, 3.2)

Filler

Red wire (CD1)

Optional Steel Wire Armor

and submersible overjacket

Yellow wire (CD2)

Violet wire (SIG GND)

Grey Coaxial Core (SIG2)

Inner Conductor (SIG2)

Inner Insulation (Pink)

Conductive Layer (Black)

Primary Screen (DS2)

Insulation (Grey)

Foil Secondary Screen

White Coaxial Core (Sig1)

Inner Conductor (Sig 1)

Inner Insulation (Blue)

Conductive Layer (Black)

Primary Screen (DS1)

Insulation (White)

Foil Secondary Screen

Ground Wire (ESCREEN)

Overall Foil Screen

654

Inches 321

Millimetres

100

150

Overjacket Armor

Sheath

Ground wire sleeved,

to post. (Ground)

Red (CD1)

Yellow (CD2)

Pink (SIG2)

White

Grey

Screen (DS2)

Screen (DS1)

Blue (SIG1)

Violet (SIG GND

)

…3 ELECTRICAL INSTALLATION

3.2 Cables

3.2.1 Cable (Remote Versions only)

Fig. 3.3 Cable Identification

Fig. 3.4 Cable Preparation

Signal Core/Wires

Inner Insulation (Pink)

Conductive Layer (Black)

Screen

Insulation (Grey)

Foil Screen

Signal Core/Wires

Inner Insulation (Blue)

Conductive Layer (Black)

Screen

Insulation (White)

Foil Screen

Red

Violet

Green/Yellow Outer Jacket

Outer Drain Wire

Screen

Yellow

Grey Coaxial Core/Wires White Coaxial Core/Wires

Cable - Part No. STT3350

Red

Yellow

Outer

Insulation Length for

Probe Head

Length for

Transmitter

Grey covered coax

Inner to SIG2. Screen to DS2

Violet to SIG GND

White covered coax

Inner to SIG1. Screen to DS1

Overall screen drain

wire to ESCRN

Inches

321

Millimetres

100

'O'-Ring

3ELECTRICAL INSTALLATION…

3.2.2 Cable (Alternative Type – North American Wiring Practice)

3.2.3 Cable Glands (IEC Installation Practice)

Warning.

•Rigid conduit must not be fitted to

the transmitter.

•Transmitter conduit adaptors must

incorporate a face seal.

Fig. 3.5 Cable Identification (North American Wiring Practice)

Fig. 3.6 Cable Preparation (North American Wiring Practice)

Fig. 3.7 Cable Gland

(IEC Installation Practice)

Ferrule

Outer Nut

Seal

(Present in O.Z.

Gedney

Fittings)

Alternative

Face Seal

Face

Seal

Hub

Fittings vary

slightly for

different makes

Outer Nut

Alternative

Face Seal

Face

Seal

Hub

Illustration

typical for

O.Z.Gedney

Conduit Adapters

Cable Glands

Power

Input/Output

Sensor

Transmitter

…3 ELECTRICAL INSTALLATION

3.2.4 Conduit Adapters and Cable Glands (North American – 0.5in)

3.3 Connection Requirements

The transmitter and sensor are supplied as a

matched system. Check serial numbers to ensure

they are matched.

3.3.1 Sensors

Remote sensors are usually supplied with an

integral cable and potted connections. If the

sensor has been supplied unpotted, connections

must also be made to the sensor terminal box and

then potted on completion with the supplied

potting material – See Appendix A.

Fig. 3.8 Conduit Adapters and Cable Glands

Fig. 3.9 Connection Requirements

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