Zeiss Corona process Manuel utilisateur

Service manual

Carl Zeiss Spectroscopy GmbH

Lamp replacement and calibration

Corona process

2Lamp replacement and calibration - Corona process | Service manual | EN_40_070_0010I

Lamp replacement and calibration Corona process

Users must be familiar with this manual to operate the device. Therefore, please familiarize yourself with the

contents. In particular, make sure to follow the instructions explaining how to handle the device safely. Subject to

change in the interest of technical development. The user manual is not subject to updates by revision services.

unless explicit permission has been granted. Violations of this copyright notice will result in claims for damages.

All rights are reserved in case a patent is granted or a sample is registered.

Caution

GENERAL RISK

Please read the notes in the “Corona process” User Manual;

publication number: UM Corona process / E.

Note

Further information regarding proper use of the measuring system is available in the

“Corona process” User Manual.

Carl Zeiss Spectroscopy GmbH

Carl-Zeiss-Promenade 10

07745 Jena, Germany

Service: + 49 3641 64-3200

Phone: + 49 3641 64-2838

Email: service.spectroscopy@zeiss.com

www.zeiss.com/spectroscopy

EN_40_070_0010I | 2020-06

Design, scope of delivery and technical progress subject to change without notice. © Carl Zeiss Spectroscopy GmbH

3EN_40_070_0010I | Service manual | Lamp replacement and calibration - Corona process

Lamp replacement and calibration Corona process

Table of contents

1 Laser safety 5

2 Preparing for the lamp replacement 8

3 Determining the device version 9

4 Replacing halogen lamps 16

4.1 General tasks 16

4.2 Determining the lamp type 21

4.3 Removing halogen lamps – lamp type A 22

4.4 Removing halogen lamps – lamp type B 25

4.5 Installing new halogen lamps 28

5 Sensor calibration 32

6 Accessories and spare parts 42

4Lamp replacement and calibration - Corona process | Service manual | EN_40_070_0010I

Lamp replacement and calibration Corona process

List of ﬁgures

Fig. 1 Warning and information labels on the Corona process spectrometer 6

Fig. 2 Description of laser beam ﬁelds and paths 7

Fig. 3 Selecting the device 9

Fig. 4 Entering or scanning the IP address 10

Fig. 5 Opening the “Get device information” context menu 10

Fig. 6 Selecting the device (measuring system) 11

Fig. 7 Reading the device information 12

Fig. 8 Applying a ﬁrmware update 13

Fig. 9 Firmware version warning notiﬁcation 14

Fig. 10 Notiﬁcation to start the ﬁrmware update 14

Fig. 11 Firmware update is being carried out 15

Fig. 12 Conﬁrming successful ﬁrmware update 15

Fig. 13 Removing the system cables 18

Fig. 14 Removing the Corona process from the mounting bracket 18

Fig. 15 Removing the base of the device from the device cover 19

Fig. 16 Installation positions of the halogen lamps 20

Fig. 17 Determining the lamp type 21

Fig. 18 Disconnecting the lamp cable – lamp type A 22

Fig. 19 Unscrewing the lamp holder – lamp type A 22

Fig. 20 Remove lamp holder – lamp type A 23

Fig. 21 Removing the halogen lamp – lamp type A 24

Fig. 22 Disconnecting the lamp cable – lamp type B 25

Fig. 23 Unscrewing the lamp holder – lamp type B 26

Fig. 24 Removing the lamp holder – lamp type B 26

Fig. 25 Removing the halogen lamp – lamp type B 27

Fig. 26 Guiding lamp cables through lamp holder 28

Fig. 27 Aligning the halogen lamp 29

Fig. 28 Installing the clamping ring 29

Fig. 29 Mounting the Corona process on the calibration device 32

Fig. 30 Selecting the measuring system 33

Fig. 31 Selecting the lamp 33

Fig. 32 Resetting the lamp counter 34

Fig. 33 Specifying the white standard 35

Fig. 34 Selecting the *.csv ﬁle 35

Fig. 35 Mounting the white standard 36

Fig. 36 Conﬁrming the alignment 36

Fig. 37 Positioning the white standard 37

Fig. 38 Continuing the white calibration 37

Fig. 39 Positioning the black standard 38

Fig. 40 Continuing the black calibration 38

Fig. 41 Continuing the distance correction 39

Fig. 42 Saving the distance correction 40

Fig. 43 Selecting the spare lamp 40

Fig. 44 Creating the new *.ini ﬁle 41

5EN_40_070_0010I | Service manual | Lamp replacement and calibration - Corona process

Laser safety

Lamp replacement and calibration Corona process

1 Laser safety

A laser class 2 distance meter is integrated into the Corona process

spectrometer. This laser instrument serves to measure the distance between lens

and sample in order to adjust the measurement results regarding the variability of

the distance.

Laser class 2 comprises low-power and low-risk lasers. Follow the operating

instructions below.

The following laser type is used in the Corona process:

Laser Class Rated power

Laser 655 nm 2< 1 mW

Laser safety instructions

When used properly, the Corona process spectrometer does not pose any laser

beam risks for the operating or service personnel. However, please observe the

following warnings:

Caution

RADIATION ENERGY HAZARD

Emissions display: The laser is active if the control LED is ﬂashing in

blue.

Never look directly into the measurement and laser beam. The focused

light of the halogen lamp and the laser may cause eye damage.

Prevent scattered radiation: Do not position any reﬂective or focusing

optical items in the beam path.

The system may only be operated or maintained by trained personnel.

The personnel must be informed of the possible risks in dealing with

laser class 2 systems.

The staff commissioned with operating or maintaining the device must

be aware of the space and clothing speciﬁcations applicable on site

and must act accordingly.

Notes on the handling of laser components

6Lamp replacement and calibration - Corona process | Service manual | EN_40_070_0010I

Laser safety Lamp replacement and calibration Corona process

Warning and information labels on the Corona process spectrometer

The warning and information labels on the Corona process spectrometer

must be obeyed. Check whether all labels shown in the following diagram are

provided. If any labels are missing, please contact ZEISS Germany or one of the

service agencies.

Fig. 1

Carl Zeiss Microscopy GmbH

Carl-Zeiss-Promenade 10

07745 Jena, Germany

LASER APERTURE

000000-1940-639

000000-2112-782

Revision label

Emission indicator

000000-1940-564

000000-2373-910

000000-2374-145

Warning and information labels on the Corona process spectrometer

7EN_40_070_0010I | Service manual | Lamp replacement and calibration - Corona process

Laser safety

Lamp replacement and calibration Corona process

Description of the laser beam ﬁelds and paths

Beam path laser triangulation sensor SICK DT20 Hi

for Corona process (000000-2074-398)

• Laser class: II

• Radiation strength: < 1 mW (0.35 ... 0.9 mW)

• Wavelength: 655 nm

• Window transmission: 91%

• Light spot size: 3 x 6 mm

• Distance to Cp 0 ... 580 mm

Fig. 2

SICK

DT20 Hi

Window transmission: 91%

3 x 6 mm

0 ... 580 mm

Description of laser beam ﬁelds and paths

8Lamp replacement and calibration - Corona process | Service manual | EN_40_070_0010I

Preparing for the lamp replacement Lamp replacement and calibration Corona process

2 Preparing for the lamp replacement

Before starting the lamp replacement, some preparatory tasks must be

accomplished. Please read chapters 1 and 2 carefully in this regard.

Note

IMPORTANT NOTE ON THE IP address area

Ensure that you are working within the same IP address area when

connecting the device to the test computer.

• Prepare the following tools:

– Corona process calibration assembly, order no. 000000-2211-998

Delivery package:� Calibration device

� certified white standard with corresponding certificate

(accompanying CD)

� Black standard

� Tools for the lamp change

� Associated instructions

� Storage box

– Ethernet cable, order no. 000000-2036-573

– Lab power supply, order no. 000000-2045-548

• Review the white and black standard

Caution

SENSITIVE SURFACES

Do not touch the surface of the white standard.

Make sure that the white and black standard are clean. Clean the

standards with compressed air as necessary.

Note

Ensure that the white standard certiﬁcation is still valid.

The corresponding certiﬁcate can be found on the CD included in the delivery

package. If no CD drive is available on the test computer the certiﬁcate must

be copied to another storage device. The certiﬁcate is mandatory.

Requirements

9EN_40_070_0010I | Service manual | Lamp replacement and calibration - Corona process

Determining the device version

Lamp replacement and calibration Corona process

3 Determining the device version

1 Connecting the device to test computers and power supply

Connect the device to the measuring computer via the ethernet cable.

Establish the power supply for the device via the lab power supply.

2 Opening OSIS software

Start the OSISManagementConsole.exe under:

⇒C:\Program Files (x86)\ZEISS\InProcess

⇒C:\Program Files (x86)\ZEISS\InProcess\OSIS\ManagementConsole\

3 Selecting the device

Select the Corona process measuring system.

Fig. 3 Selecting the device

4 Enter the IP address of the measuring system or carry out a scan

Under Hardware settings > IP address, enter the IP address of your device or

carry out an address scan via the Scan button.

Ensure that you are working within the same IP address area when

connecting the device to the test computer.

Procedure

up to InProcess Version 2.9:

starting from InProcess

Version 2.10:

10 Lamp replacement and calibration - Corona process | Service manual | EN_40_070_0010I

Determining the device version Lamp replacement and calibration Corona process

Fig. 4 Entering or scanning the IP address

5 Open the “Get device information” context menu

Right-click Corona process, then select Get device information...

Fig. 5 Opening the “Get device information” context menu

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