YASKAWA Motoman GP8 EduCart Guide de l'utilisateur

Part Number: 186638-1CD

Revision: 2

Motoman GP8 EduCart

System Manual

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and

keep for future reference.

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186638-1CD

GP8 EduCart

YASKAWA customers to assist in the operation of Motoman robots,

related equipment and software This manual is copyrighted property of

YASKAWA and may not be sold or redistributed in any way. You are

welcome to copy this document to your computer or mobile device for

easy access but you may not copy the PDF files to another website, blog,

cloud storage site or any other means of storing or distributing Online

content.

Printed in the United States of America

First Printing, 2019

YASKAWA America, Inc.

Motoman Robotics Division

100 Automation Way

Miamisburg, OH 45342

Phone: 937-847-6200

www.motoman.com

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Safety

For Your Safety

GP8 EduCart

Safety

For Your Safety

Robots generally have requirements which are different from other

manufacturing equipment, such as larger working areas, high-speed

operation, rapid arm movements, etc., which can pose safety hazards.

Read and understand the instruction manuals and related documents, and

observe all precautions in order to avoid the risk of injury to personnel and

damage to equipment.

Carelessness contributes to serious accidents in the work area.

It is the user’s responsibility to ensure that all local, state, and national

codes, regulations, rules, or laws relating to safety and safe operating

conditions are met and followed.

DANGER

• Teaching, operations, and maintenance of the Robot must conform

to:

– Industrial Safety and Health Law

– Order for Enforcement of the Industrial Safety and Health Law

– Industrial Safety and Health Regulations

– Technical Standards for Electrical Facilities

Other related laws and regulations are:

– Occupational Safety and Health Act in USA

– Factory Act (Gewerbeordnung) in Germany

– Health and Safety at Work, etc. Act in UK

– EC Machinery Directive 2006/42/EC

• Prepare:

– SAFETY WORK REGULATIONS

based on concrete policies for safety management complying

with related laws and regulations.

• Observe:

– JIS B 8433-1: 2015 “Robots for industrial environments-Safety

requirements” (ISO 10218-1: 2011) for safe operation of the

robot. (JIS B 8433 is for Japan only)

• Reinforce:

– SAFETY MANAGEMENT SYSTEM

by designating authorized operators and safety managers for the

Robot, as well as giving continuing safety education and training.

• Teaching, operation, and maintenance of the Robot are specified as

“Hazardous Operations” in the Industrial Safety and Health Act (for

Japan only).

Personnel engaged in these operations must receive special

training offered by YASKAWA.

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Safety

GP8 EduCart

We suggest that you obtain and review a copy of the ANSI/RIA National

Safety Standard for Industrial Robots and Robot Systems (ANSI/RIA

R15.06-2012). You can obtain this document from the Robotic Industries

Association (RIA) at the following address:

Robotic Industries Association

900 Victors Way

P.O. Box 3724

Ann Arbor, Michigan 48106

TEL: (734) 994-6088

FAX: (734) 994-3338

www.roboticsonline.com

Ultimately, well-trained personnel are the best safeguard against

accidents and damage that can result from improper operation of the

equipment. The customer is responsible for providing adequately trained

personnel to operate, program, and maintain the equipment.

We recommend approved YASKAWA training courses for all personnel

involved with the operation, programming, or repair of the equipment.

This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to part 15 of the FCC rules. These limits

are designed to provide reasonable protection against harmful

interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio

frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio

communications.

DANGER

• Personnel engaged in operation, maintenance, or management of

the Robot must receive required training before using the Robot.

For more information on training, contact a local YASKAWA

representative.

• Make sure to have and follow all manuals, read them thoroughly

and understand the contents of them.

Confirm that you have all required manuals. If any of the manuals are

missing, contact a local YASKAWA representative.

• Read and understand these instructions throughly before installing,

operating, or maintaining the Robot.

Any matter not described in this manual must be regarded as

“prohibited” or “improper”.

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Safety

GP8 EduCart

WARNING

• Safe operation of this equipment is the users responsibility.

– The conditions under which the equipment will be operated

safely should be reviewed by the user. The user must be aware of

the various national codes, ANSI/RIA R15.06-2012 safety

standards, and other local codes that may pertain to the

installation and use of this equipment.

Not following all national codes, safety standards and local codes can

result in death or serious injury

• Additional safety measures for personnel and equipment may be

required depending on system installation, operation, and/or

location.

– The following safety equipment is provided as standard:

• Safety barriers

• Door interlocks

• Emergency Stop button

Not providing additional safety measures as required can result in

death or serious injury.

• Check all safety equipment frequently for proper operation.

– Repair or replace any non-functioning safety equipment

immediately.

If safety equipment does not operate properly death or serious injury

can result.

CAUTION

• Only trained personnel familiar with the operation, manuals,

electrical design, and interconnections of this equipment should

program, or maintain the system.

Any personnel involved with the operation of the equipment must

understand potential dangers of operation.

NOTICE

• The drawings and photos in this manual are examples. Differences

may exist between them and the delivered product.

• YASKAWA may modify this model without notice due to product

improvements, modifications, or changes in specifications. If such

modification is made, the manual number will also be revised.

• Some operations require standard passwords and while others

require special passwords.

• If a manual is damaged or lost, contact a local YASKAWA

representative to order a new copy. Make sure to tell the local

YASKAWA representative the Part Number listed on the front cover.

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Safety

Notes for Safe Operation

GP8 EduCart

Notes for Safe Operation

Read this manual carefully before installing, operating, maintaining, or

inspecting the system.

In this instruction, Safe Operations are classified as “DANGER”,

“WARNING”, “CAUTION” or “NOTICE”.

DANGER Indicates an imminently hazardous

situation which, if not avoided, WILL

result in death or serious injury.

WARNING Indicates a potentially hazardous

situation which, if not avoided, MAY

result in death or serious injury.

CAUTION

Indicates a hazardous situation,

which if not avoided, MAY result in

minor to moderate injury.

CAUTION Indicate a situation which if not

avoided may result in equipment

damage.

NOTICE Indicates practices not related to

personal injury.

NOTICE

To ensure safe and efficient operation at all times, be sure to follow all

instructions, even if not designated as “DANGER”, “WARNING” or

“CAUTION”.

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Safety

EduCart Explanation of Safety Labels

GP8 EduCart

EduCart Explanation of Safety Labels

The following labels are attached to the EduCart. Always follow these

safety labels.

Fig. : EduCart Safety Labels Location

 Weight Limit Label

This label notifies that if someone leans on the panels damage can occur.

 Moving Parts

This label indicates that moving parts are present and there is a warning

that severe injury or death can occur.

 Manipulator Labels

Refer to Manipulator Documentation for details.

245

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Safety

EduCart Explanation of Safety Labels

GP8 EduCart

 Machine Nameplate Date

The Machine Nameplate Data supplies important electrical information

that is required for installation.

 Shock Hazard

This label indicates that hazardous voltages are present and there is a

danger of getting electrical shock.

 YRC1000micro Controller Labels

Refer to YRC1000micro Controller Documentation for details.

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Safety

Installation and Wiring Safety

GP8 EduCart

Installation and Wiring Safety

Review the Manipulator and YRC1000micro Controller Instructions for

details on installation and wiring.

In planning installation, adapt an easy to observe arrangement to ensure

safety. Take safety into consideration when planning the installation.

Observe the following when installing the Robot:

DANGER

• Maintenance and inspection must be performed by specified

personnel.

Failure to observe this caution may result in electric shock or injury.

• For disassembly or repair, contact a local YASKAWA

representative.

• Do not remove the motor, and do not release the brake.

Failure to observe these safety precautions may result in death or

serious injury from unexpected motion of the Robot's arm.

• Any person who programs, teaches, operates, maintains or repairs

the included system MUST be trained and demonstrates

competence to safely perform assigned tasks.

Failure to observe these safety precautions may result in death or

serious injury from unexpected movements.

WARNING

• Run the piping, wiring, and cables for the YRC1000micro Controller,

Manipulator, Positioner control panel, peripheral devices, etc. in a

pit so that they are not stepped on by personnel or run over by a

forklift.

Failure to observe this Warning may cause personnel to trip over

exposed piping, wiring, or a cables, which may result in personal injury.

Additionally it may also cause damage to piping, wiring, or cables, and

unexpected movement of the Robot, which may result in personal injury

and/or equipment damage.

SAFETY

FIRST

Piping Lead

Cable Channnel

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Safety

Installation and Wiring Safety

GP8 EduCart

CAUTION

• Make sure all covers and shields are installed correctly before

operating.

– Some drawings in this manual may have protective covers or

shields removed to show details.

Not having all covers and shields installed correctly can result in injury.

• When installing the Robot system, avoid interference with buildings,

structures, utilities, other machines.

Not avoiding these items may create trapping or pinch points.

• Do not make unauthorized modifications.

Unauthorized modifications can result in injury or equipment damage

and will void the warranty.

• Inspect:

– For problems with movement

– Damages to external wires

Repair any problems immediately and perform all necessary

procedures. If problems are not repaired or procedures are not fixed

unexpected results can occur causing injury.

NOTICE

• If supplying a supplementary audible means for Robot operation, it

shall exceed the ambient noise at the end-use of the application.

• Any changes or additions to the applicable information as provided

by the manufacturer is to be provided by the party that makes the

change or addition to the Robot system

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