Yamaha YP250R 2005 Manuel utilisateur

YP250R

SERVICE MANUAL

2005

1C0-F8197-E0

EAS00000

YP250R 2005

SERVICE MANUAL

First edition, February 2007

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor España, S.A.

is expressly prohibited.

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NOTICE

This manual was produced by the Yamaha Motor España S.A. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one

manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha

vehicles should have a basic understanding of mechanics and the techniques to repair these types

of vehicles. Repair and maintenance work attempted by anyone without this knowledge is likely to

render the vehicle unsafe and unfit for use.

Yamaha Motor España S.A. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers

and will appear in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the vehicle operator, a bystander or a person checking or repairing the vehicle.

A CAUTION indicates special precautions that must be taken to avoid damage

to the vehicle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

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HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are

laid out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of

each page indicate the current chapter.

Refer to “SYMBOLS”.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section

title(s) appears.

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of

each removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequen-

tially.

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SYMBOLS

The following symbols are not relevant to

every vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Chassis

5Engine

6Cooling system

7Carburetor

8Electrical system

9Troubleshooting

Symbols 0to Gindicate the following.

0Serviceable with engine mounted

AFilling fluid

BLubricant

CSpecial tool

DTightening torque

EWear limit, clearance

FEngine speed

GElectrical data

Symbols Hto Min the exploded diagrams

indicate the types of lubricants and lubrication

points.

HEngine oil

IGear oil

JMolybdenum-disulfide oil

KWheel-bearing grease

LLithium-soap- based grease

MMolybdenum-disulfide grease

Symbols Nto Oin the exploded diagrams

indicate the following.

NApply locking agent (LOCTITE®)

OReplace the part

EFG

HIJ

KLM

GEN

INFO

SPEC

CHK

ADJ

CHAS

ENG

COOL

CARB

–+

ELEC

TRBL

SHTG

EGM

BLS M

New

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TABLE OF CONTENTS

GENERAL INFORMATION GEN

INFO 1

SPECIFICATIONS SPEC 2

PERIODIC CHECKS AND

ADJUSTMENTS CHK

ADJ 3

CHASSIS CHAS 4

ENGINE ENG 5

COOLING SYSTEM COOL 6

CARBURETOR CARB 7

ELECTRICAL SYSTEM ELEC 8

TROUBLESHOOTING TRBL

SHTG 9

–+

GEN

INFO

CHAPTER 1

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

MULTI-FUNCTION DISPLAY..........................................................................1-2

IMPORTANT INFORMATION .........................................................................1-5

PREPARATION FOR REMOVAL AND DISASSEMBLY...........................1-5

REPLACEMENT PARTS...........................................................................1-5

GASKETS, OIL SEALS AND O-RINGS ....................................................1-5

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-6

BEARINGS AND OIL SEALS....................................................................1-6

CIRCLIPS..................................................................................................1-6

CHECKING THE CONNECTIONS ..................................................................1-7

SPECIAL TOOLS ............................................................................................1-8

1 - 1

GEN

INFO

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GENERAL INFORMATION

IDENTIFICATION

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VEHICLE IDENTIFICATION NUMBER

The vehicle identification number 1is

stamped into the frame.

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MODEL LABEL

The model label 1is affixed underneath the

seat. This information will be needed when

ordering spare parts.

IDENTIFICATION

1 - 2

GEN

INFO

MULTI-FUNCTION DISPLAY

The multi-function display is equipped with the

following:

•an odometer (which shows the total dis-

tance traveled)

•two tripmeters (which show the distance

traveled since they were last set to zero, the

time passed since the tripmeters were set

to zero, and the average speed traveled

during this time)

1“MODE”button

2Multi-function display

3“SET”button

•a fuel reserve tripmeter (which shows the

distance traveled since the fuel level warn-

ing light came on)

•a clock

•an ambient temperature display

•an oil change indicator (which comes on

when the engine oil should be changed)

NOTE:

•For the UK, the distance traveled is dis-

played in miles and the temperature reading

is displayed in °F.

•For other countries, the distance traveled is

displayed in kilometers and the temperature

reading is displayed in °C.

1Total

2Trip 1

3Trip 2

4Trip/Fuel

Odometer and tripmeter modes

Pushing the “MODE”button switches the dis-

play between the odometer mode “Total”and

the tripmeter modes “Trip”in the following

order:

1Distance

2Time

3Average speed

NOTE:

•The Trip/fuel odometer is only activated if the

fuel level warning light comes on.

•The Trip 2 odometer is automatically reset

after turning the key to “OFF”and two hours

have passed.

Total →Trip 1 →Trip 2 →Trip/fuel →Total

MULTI-FUNCTION DISPLAY

1 - 3

GEN

INFO

Pushing the “SET”button when in the tripme-

ter mode switches the display between the dif-

ferent tripmeter functions in the following

order:

Distance →Time →Average speed →Dis-

tance

If the fuel level warning light comes on, the dis-

play will automatically change to the fuel

reserve tripmeter mode “Trip/fuel”and start

counting the distance traveled from that point.

In that case, pushing the “MODE”button

switches the display between the various trip-

meter and odometer modes in the following

order:

To reset a tripmeter, select it by pushing the

“MODE”button, and then push the “SET”but-

ton for at least one second. If you do not reset

the fuel reserve tripmeter manually, it will reset

itself automatically and the display will return

to the prior mode after refueling and traveling 5

km.

Trip/Fuel →Trip 1 →Trip 2 →Total →Trip/

fuel

Clock mode

To set the clock:

1. When the display is in the “To t a l ”mode,

push the “SET”button for at least two sec-

onds.

2. When the hour digits start flashing, push

the “SET”button to set the hours.

3. Push the “MODE”button, and the minute

digits will start flashing.

4. Push the “SET”button to set the minutes.

5. Push the “MODE”button and then release it

to start the clock. The display will return to

the “Total ”mode.

MULTI-FUNCTION DISPLAY

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