woodmizer MP100 Series Manuel utilisateur
Safety, Setup, Operation,
Maintenance and Parts Manual
MP100 E5S rev. A1.07
MP150 E5S rev. A1.07
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #908
!
This is the original language
for the manual
4 SW-07doc042320Table of Contents
Table of Contents Section-Page
SECTION 1 INTRODUCTION 1-1
1.1 Machine Description ..............................................................................1-1
1.2 Machine and Site Preparation.................................................................1-2
1.3 The major components of the moulder...................................................1-2
1.4 If You Need To Order Parts ...................................................................1-4
1.5 If You Need Service ...............................................................................1-4
SECTION 2 SAFETY 2-1
2.1 Safety Symbols.......................................................................................2-1
2.2 Safety Instructions..................................................................................2-1
SECTION 3 MOULDER ASSEMBLY 3-1
3.1 Mounting Parts of MP100/150 Moulders...............................................3-1
3.2 Unpacking the Moulder..........................................................................3-7
3.3 Bed Frame Assembly .............................................................................3-7
3.4 Frame Leg Adjustment.........................................................................3-14
3.5 Head Assembly....................................................................................3-15
3.6 Manual Feed Rope Assembly...............................................................3-19
3.7 Power Feed Rope Assembly.................................................................3-22
3.8 Auxiliary Bed Rail................................................................................3-25
SECTION 4 SETUP & OPERATION 4-1
4.1 Moulder Setup ........................................................................................4-1
4.2 Log Clamp Operation .............................................................................4-7
4.3 Mounting the Planing Knives.................................................................4-8
4.4 Mounting the Moulding Knives ...........................................................4-11
4.4 Moulder Operation, MP100..................................................................4-16
4.5 Moulder Operation, MP150..................................................................4-21
4.6 Machine Start-Up (MP100)..................................................................4-26
4.7 Machine Start-Up (MP150)..................................................................4-28
4.8 Track Roller Distance Adjustment .......................................................4-30
SECTION 5 SETWORKS OPERATION 5-1
5.1 Moulder Controller Panel.......................................................................5-1
5.2 Start-up settings of the controller ...........................................................5-2
5.3 Memory Buttons (A, B, C, D, E)............................................................5-5
SECTION 6 MAINTENANCE 6-1
6.1 Wear Life................................................................................................6-1
6.2 Sawdust Removal ...................................................................................6-1
6.3 Head Track & Rollers.............................................................................6-1
Table of Contents Section-Page
Table of Contents SW-07doc0423205
6.4 Vertical Mast ..........................................................................................6-2
6.5 Miscellaneous Lubrication .....................................................................6-2
6.6 Drive Belt Tension Adjustment..............................................................6-3
6.7 Cutter Bearings.......................................................................................6-5
6.8 Long-Term Storage ................................................................................6-5
6.9 Electrical Up/Down System ...................................................................6-6
6.10 Safety Devices Inspection ....................................................................6-10
SECTION 7 SPECIFICATIONS 7-1
7.1 Overall Dimensions ................................................................................7-1
7.2 Moulder Specifications...........................................................................7-3
7.3 Dust Extractor Specifications.................................................................7-6
SECTION 8 MOTOR BRAKE 8-1
8.1 Motor Brake Maintenance......................................................................8-1
SECTION 9 PARTS 9-1
9.1.- How To Use The Parts List ....................................................................9-1
9.1 Sample Assembly ...................................................................................9-1
9.2 Moulder Head Housing MP100 ..........................................................9-2
9.3 Moulder Head Housing MP150 ...........................................................9-4
9.4 Moulder Cutter .......................................................................................9-6
9.5 Motor Assembly, CE ..............................................................................9-8
9.6 US Version Components (1 phase, 230V) .............................................9-9
9.7 US Version Components (3 phase, 460V) ...........................................9-10
9.8 Moulding Knives..................................................................................9-11
9.9 Up/Down Crank Assembly & Electrical Box, MP100.........................9-13
9.10 Power Feed System, MP150 ................................................................9-15
9.11 Scale & Height Indicator ......................................................................9-17
9.12 Up/Down Drive Sprocket Assembly....................................................9-18
9.13 Up/Down Drive Assembly, MP150 .....................................................9-20
9.14 Up/Down Limit Switches.....................................................................9-22
9.15 Control Box, MP150 ............................................................................9-23
9.16 Slide Pads .............................................................................................9-25
9.17 Track Rail, Rollers & Travel Pins ........................................................9-27
9.18 ”M” Type Frame Bed Section ..............................................................9-29
9.19 ”S” Type Frame Bed Section ...............................................................9-29
9.20 Additional Bed Frame Section with Stationary Legs...........................9-30
9.21 Additional Bed Frame Section with Outrigger Legs............................9-31
9.22 Log Clamp Assembly ...........................................................................9-32
9.23 Log Clamp for LT15 Bed Frame, MP100 Option................................9-33
9.24 Log Clamp for LT10 Bed Frame, MP100 Option................................9-34
9.25 Feed Rope, V-groove Rollers & Brackets............................................9-35
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Table of Contents Section-Page
9.26 MP100 on the LT10 Bed Frame Mounting Kit....................................9-36
9.27 Moulder Decals ....................................................................................9-38
9.28 Power Cord Bracket (Part No. 097449) ............................................9-40
INTRODUCTION
Machine Description
INTRODUCTION 15doc042320 1-1
1
SECTION 1 INTRODUCTION
Thank you for choosing Wood-Mizer wood processing equipment!
Wood-Mizer is committed to providing you with the latest technology, best quality
and strongest customer service available on the market today. We continually evaluate our
customers’ needs to ensure we’re meeting current wood-processing demands.
Your comments and suggestions are welcome.
The present documentation contains information that should be used when preparing the
machine for operation, working with it and when servicing or repairing it, as well.
1.1 Machine Description
The Wood-Mizer moulder is designed for planing, thicknessing and moulding lumber.
The machine must not be used for other purposes.
The moulder is equipped with one horizontal cutter adapted for mounting planing knives
as well as moulding knives.
Using the machine correctly, you will obtain a perfectly smooth surface and a high degree
of accuracy.
The moulder should be operated only by an adult who has read and understood the entire
operator’s manual.
The machine is built to be durable and easy to operate and maintain.
In case of moulders equipped with manual feed system, the moulding head should be
moved by using the crank handle only to ensure operator safety and best accuracy.
The operator must not try to push the moulding head by hand.
INTRODUCTION
Machine and Site Preparation
1
1-2 15doc042320 INTRODUCTION
1.2 Machine and Site Preparation
The Wood-Mizer moulder is delivered on a pallet. Due to the weight, it has to be
transported with auxiliary carrier equipment and in accordance with general safety rules.
The moulder must be installed in the work-place as instructed in the operator’s manual.
To ensure safe operation of the machine, the work-place dimensions should be
3 m x 10 m. If your machine is equipped with additional bed sections, prepare an
appropriately larger work area. The work-place must be protected from rain and snow.
1.3 The major components of the moulder
FIG. 1-0 MP100
WMM053B
Moulding Head
Feed Crank
Electric Box with
Operator Panel
Safety Handle
(CE Version only)
Head Height
Scale
INTRODUCTION
The major components of the moulder
INTRODUCTION 15doc042320 1-3
1
FIG. 1-0 MP150
WMM085
Moulding Head
Electrical
Box
Control
Panel
Head Height
Scale
Up/Down
Drive
Power Feed
Drive (optional)
INTRODUCTION
If You Need To Order Parts
1
1-4 15doc042320 INTRODUCTION
1.4 If You Need To Order Parts
From Europe call your local distributor or our European Headquarters and Manufacturing
Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S.,
call us toll-free at 1-800-525-8100. Please have the machine identification number and
your customer number ready when you call. Wood-Mizer will accept these methods of
payment:
Visa, Mastercard, or Discover
COD
Prepayment
Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on
size and quantity of order. In most cases, items will ship on the day they are ordered.
Second Day and Next Day shipping are available at additional cost.
1.5 If You Need Service
From Europe call your local distributor or our European Headquarters and Manufacturing
Facility in Kolo, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S.,
call us toll-free at 1-800-525-8100. Ask to speak with a Customer Service Representative.
Please have your machine identification number and your customer number ready when
you call. The Service Representative can help you with questions about the operation and
maintenance of your moulder. He can also schedule you for a service call.
Office Hours:
Country Monday - Friday Saturday Sunday
Poland 700-1500 Closed Closed
US 8 a.m.- 5 p.m. 8 a.m.- 5 p.m Closed
Ce manuel convient aux modèles suivants
3
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