Will Burt Position It RACK MOUNT CONTROLLER Manuel utilisateur

POSITIONIT RACK MOUNT CONTROLLER (P/N: 5340101)

OPERATOR’S MANUAL

The Will-Burt Company

169 S. Main Street

Orrville, OH 44667

www.willburt.com

TP-5362301-B, July 2017

POSITIONIT RACK MOUNT CONTROLLER

TP-5362301-B i

July 2017

Warranty

Will-Burt warrants its PositionIt Rack Mount Controller to be free from defects in

material and workmanship for a period of two (2) years with such time periods

running from the date of shipment by Will-Burt. Will-Burt shall not be responsible

for any damage resulting to or caused by its products by reason of failure to

properly install, maintain or store the product; use of the product in a manner

inconsistent with its design; unauthorized service, alteration of products, neglect,

abuse, accident, or acts of God. This warranty does not extend to any component

parts not manufactured byWill-Burt; provided, however,Will-Burt’s warranty herein

shall not limit any warranties by manufacturers of component parts which extend

to the buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHERWARRANTIES, AND

NO REPRESENTATIONS, GUARANTEES OR WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO, A WARRANTY OF

MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-

INFRINGEMENT ARE MADE BY WILL-BURT IN CONNECTION WITH THE

MANUFACTURE OR SALE OF ITS PRODUCTS. NO EMPLOYEE,

DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS

WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF

OF WILL-BURT.

Claims for defects in material and workmanship shall be made in writing to Will-

Burt within thirty (30) days of the discovery of defect. Failure to provide notice as

required hereby shall be conclusive evidence that the product was in conformity

with the warranty, and Will-Burt shall be released from any and all liability relating

to the product. Will-Burt may either send a service representative or have the

product returned to its factory at Buyer’s expense for inspection. If judged by Will-

Burt to be defective in material or workmanship, the product will be replaced or

repaired at the option of Will-Burt, free from all charges except authorized

transportation.

THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE

IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OFWILL-BURTWHETHER

IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL

NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS

OPTION, ANY PRODUCT OR PART FOUND BYWILL-BURT TO BE DEFECTIVE

IN MATERIAL OR WORKMANSHIP. WILL-BURT SHALL NOT BE LIABLE FOR

COST OF INSTALLATION AND/OR REMOVAL, OR BE RESPONSIBLE FOR

DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY

NATURE.

POSITIONIT RACK MOUNT CONTROLLER

ii TP-5362301-B

July 2017

Document History

Document Numbers

Dates

Remarks

TP-5362301-00

April 21, 2016

Initial Release

TP-5362301-A

June 19, 2017

Updated Table 2-1

TP-5362301-B

July 31, 2017

Added Figure 2-3. Updated to include the

PositionIt PI-35.

POSITIONIT RACK MOUNT CONTROLLER

TP-5362301-B iii

July 2017

Table of Contents

Section 1 Introduction.......................................................................................................... 1-1

1.1 Safety Precautions...........................................................................................................................1-1

1.2 Manual Organization........................................................................................................................1-1

1.3 Additional Documentation................................................................................................................1-1

1.4 Specifications...................................................................................................................................1-2

1.5 What’s in the Box? ...........................................................................................................................1-2

Section 2 Installation............................................................................................................ 2-1

2.1 Pre-Installation Check......................................................................................................................2-1

2.2 Physical Installation..........................................................................................................................2-2

2.3 System Wiring..................................................................................................................................2-3

Section 3 Operation.............................................................................................................. 3-1

3.1 Pre-Operation Check .......................................................................................................................3-1

3.2 Switching on the System..................................................................................................................3-1

3.3 Manual Driving .................................................................................................................................3-2

3.4 Stowing and Unstowing the Positioner ............................................................................................3-2

3.5 Stow Confirmation............................................................................................................................3-3

3.6 Setting Stow and Unstow Positions .................................................................................................3-3

3.7 Setting Pan and Tilt Electronic Limit Stops......................................................................................3-4

Table of Figures

Figure 2-1 PositionIt Rack Mount Controller Dimensions.........................................................................2-2

Figure 2-2 PositionIt Rack Mount Controller Connector Pinouts..............................................................2-3

Figure 2-3 PositionIt Rack Mount Controller Schematic...........................................................................2-4

Figure 3-1 Front Panel of PositionIt Rack Mount Controller .....................................................................3-1

Figure 3-2 Front Panel of PositionIt Rack Mount Controller .....................................................................3-2

Figure 3-3 Front Panel of PositionIt Rack Mount Controller .....................................................................3-2

Figure 3-4 Rear of PositionIt Rack Mount Controller................................................................................3-3

Figure 3-5 Front Panel of PositionIt Rack Mount Controller .....................................................................3-3

Figure 3-6 Front Panel of PositionIt Rack Mount Controller .....................................................................3-4

Figure 3-7 Front Panel of PositionIt Rack Mount Controller .....................................................................3-4

Table of Tables

Table 1-1 PositionIt Rack Mount Controller Specifications.......................................................................1-2

Table 2-1 PositionIt Rack Mount Controller Connector Pinouts ...............................................................2-3

POSITIONIT RACK MOUNT CONTROLLER

iv TP-5362301-B

July 2017

Safety Summary

This section describes safety information for the system. These are recommended precautions that

personnel must understand and apply throughout installation, operation, maintenance, and

troubleshooting. Be sure to read and understand the entire manual before performing any procedure

outlined in this manual. Contact the Will-Burt Company with any questions before performing any

procedure outlined in this manual.

Signal Word Definitions

Warnings highlight an essential operating or maintenance procedure, practice, condition, statement,

etc., which, if not strictly observed, could result in injury to, or death of, personnel or long-term health

hazards.

Cautions highlight an essential operating or maintenance procedure, practice, condition, statement,

etc., which, if not strictly observed, could result in damage to, or destruction of, equipment or loss of

mission effectiveness.

Note: Notes highlight an essential operating or maintenance procedure, condition, or statement.

General Safety Instructions

The following are general safety precautions that are not related to any specific procedures. These

are recommended precautions that personnel must understand and apply throughout installation,

operation, maintenance, and troubleshooting. Additional precautions which apply to specific

procedures and steps may be listed with the procedure or step to which they apply.

Electrocution Hazard! Do not touch live wires. Make sure all power has been disconnected prior to

performing installation or maintenance. Make certain that the area is free of overhead power lines

and other unwanted sources of electricity. Do not operate the system during an electrical storm.

Follow OSHA safety regulations when working near energized power lines. Be sure to allow

sufficient clearance on all sides of the mast to allow for side sway. Death or serious injury could

result if proper precautions are not performed.

Shock Hazard! Hazardous voltages are present in this equipment and may also be present in any

associated items. Observe general safety precautions for handling equipment using high voltage.

Always disconnect power before performing repair or test operations. Contact with high voltage will

result in death or serious injury.

Resuscitation! Personnel working with or near high voltages should be familiar with modern

methods of resuscitation. Such information may be obtained from the Bureau of Medicine and

Surgery, United States Navy.

POSITIONIT RACK MOUNT CONTROLLER

TP-5362301-B 1-1

July 2017

Section 1 Introduction

Review this manual in its entirety. Contact the Will-Burt Company with any questions before

performing any procedure outlined in this manual.

The PositionIt Rack Mount Controller (P/N: 5340101) is designed to both control and power the

PositionIt positioners. The Rack Mount Controller also offers the ability to integrate other

controllers such as the default remote joystick controller (P/N: 5098901) or a closed contact

controller.

The PositionIt Rack Mount Controller is designed to work with the:

PositionIt PI-150

PositionIt PI-75

PositionIt PI-35

1.1 Safety Precautions

Refer to the Safety Summary for precautions to be observed while operating or servicing this

equipment.

1.2 Manual Organization

This manual is organized into the following sections:

Section 1 Introduction

Section 2 Installation

Section 3 Operation

1.3 Additional Documentation

In addition to this manual (TP-5362301), see the operator’s manual for the appropriate

positioner as follows:

PositionIt PI-150 (P/N: 5061001) and PI-75 (P/N: 5191201) Operator’s Manual (TP-

5129001)

PositionIt PI-35 (P/N: 5467801) Operator’s Manual (TP-5406201)

If necessary, contact The Will-Burt Company to obtain the operator’s manual. During installation

and operation, be sure to follow all appropriate precautions from the operator’s manual.

POSITIONIT RACK MOUNT CONTROLLER

1-2 TP-5362301-B

July 2017

1.4 Specifications

Table 1-1 lists specifications for the PositionIt Rack Mount Controller.

Table 1-1 PositionIt Rack Mount Controller Specifications

Specification

Input Voltage

110 –240 VAC, 50/60 hz

Output Data

RS485 (2 wire) Pelco D, 2400 Baud Rate

Weight

< 2.5 kg (5.5 lb.)

Operational Temperature Range

-20 to 50°C (-4 to 122°F)

1.5 What’s in the Box?

The following items are included in the package:

PositionIt Rack Mount Controller (P/N: 5340101)

Mains Lead –IEC connector to wall socket

Close Contact Connector Mating Half

Positioner Plug Mating Half Connector

Spare Fuse x 2

Rack Mount Fixings Kit

User Manual

Pinout Sheet

QA Documentation

It is important that you retain all these items for future use and reference, even if they are not

used in the initial installation.

POSITIONIT RACK MOUNT CONTROLLER

TP-5362301-B 2-1

July 2017

Section 2 Installation

This section describes the installation of the system and provides general procedures that must

be followed to ensure a successful installation. Use care to follow all precautions while installing.

2.1 Pre-Installation Check

Before installing the system, ensure:

That all appropriate precautions from the operator’s manual (Section 1.3) are followed.

That the following warnings are understood and followed:

Safety Instruction –Read Manual! Before attempting any installation, ensure all installers

have fully read and understood this manual.

Safety Instruction –Electrical Hazard! The PositionIt Rack Mount Controller is a mains

powered device and contains dangerous voltages inside.

Safety Instruction –Installation! Ensure the complete system is safe and unable to move

before any installation or maintenance work is carried out on, or around, this system.

Safety Instruction –Qualified Engineers! All electrical and mechanical work must be carried

out by a suitably qualified engineers.

POSITIONIT RACK MOUNT CONTROLLER

2-2 TP-5362301-B

July 2017

2.2 Physical Installation

Figure 2-1 describes the physical dimensions of the PositionIt Rack Mount Controller in

millimeters.

Figure 2-1 PositionIt Rack Mount Controller Dimensions

The PositionIt Rack Mount Controller is a 2U profile designed to suit a standard 482.6 (19 inch)

rack mount. Included in the package is a fixings kit which is to be used to install the controller

into a rack mount system.

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