WIKA CalibratorUnit CPU6000 Series Manuel utilisateur

Operating instructions

Betriebsanleitung

CalibratorUnit, model CPU6000

CalibratorUnit, Typ CPU6000

CalibratorUnits, CPU6000-W, CPU6000-S, CPU6000-M

iPad®App – CPB-CAL

14097659.02 03/2015 EN/DE

WIKA operating instructions CalibratorUnit, model CPU6000

Operating instructions model CPU6000 Page 3 - 40

Betriebsanleitung Typ CPU6000 Seite 41 - 78

WIKA®is a registered trademark in various countries.

WIKA®ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!

Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!

Zum späteren Gebrauch aufbewahren!

3WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

Contents

Declarations of conformity can be found online at www.wika.com.

Contents

1. General information 4

2. Safety 6

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Personnel qualification. . . . . . . . . . . . . . . . . . . . . . 7

2.3 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Labelling, safety marks . . . . . . . . . . . . . . . . . . . . . 9

2.4.1 Product labels . . . . . . . . . . . . . . . . . . . . . . 9

2.4.2 Explanation of symbols . . . . . . . . . . . . . . . . . . . 10

3. Specifications 10

4. Design and function 18

4.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 18

4.3 Weather station, model CPU6000-W . . . . . . . . . . . . . . . . . 19

4.4 Pressure balance sensor box, model CPU6000-S . . . . . . . . . . . . 20

4.5 Digital multimeter, model CPU6000-M . . . . . . . . . . . . . . . . 21

4.6 Sensor connection to model CPU6000-S pressure balance sensor box . . . . . 22

4.7 Connection of pressure transmitter to model CPU6000-M digital multimeter . . . 23

5. Transport, packaging and storage 24

5.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6. Commissioning, operation 25

6.1 Connecting the CPU6000 series . . . . . . . . . . . . . . . . . . 25

6.2 Setting up the models CPU6000 . . . . . . . . . . . . . . . . . . 26

6.2.1 Setting up model CPU6000-W . . . . . . . . . . . . . . . . 26

6.2.2 Setting up model CPU6000-S . . . . . . . . . . . . . . . . . 27

6.2.3 Setting up model CPU6000-M . . . . . . . . . . . . . . . . 29

6.3 Mass calculation . . . . . . . . . . . . . . . . . . . . . . . . 30

7. Remote instruction set 31

8. Maintenance, cleaning and calibration 35

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.3 Recalibration . . . . . . . . . . . . . . . . . . . . . . . . . 35

9. Faults 36

10. Dismounting, return and disposal 37

10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . 37

10.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11. Accessories 38

Appendix: EC declaration of conformity 40

4WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

1. General information

■

The model CPU6000 CalibratorUnits described in these operating instructions have

been designed and manufactured using state-of-the-art technology. All components

are subject to stringent quality and environmental criteria during production. Our

management systems are certied to ISO 9001 and ISO 14001.

■

These operating instructions contain important information on handling the

instrument. Working safely requires that all safety instructions and work instructions

are observed.

■

Observe the relevant local accident prevention regulations and general safety

regulations for the instrument’s range of use.

■

The operating instructions are part of the product and must be kept in the immediate

vicinity of the instrument and readily accessible to skilled personnel at any time.

■

Skilled personnel must have carefully read and understood the operating instructions

prior to beginning any work.

■

The manufacturer’s liability is void in the case of any damage caused by using

the product contrary to its intended use, non-compliance with these operating

instructions, assignment of insuciently qualied skilled personnel or unauthorised

modications to the instrument.

■

The general terms and conditions contained in the sales documentation shall apply.

■

Subject to technical modications.

■

Further information:

- Internet address: www.wika.de / www.wika.com

- Relevant data sheet: CT 35.02

- Application consultant: Tel.: +49 9372 132-0

Fax: +49 9372 132-5049

CTSer[email protected]

5WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

1. General information

Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious

injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries

or damage to equipment or the environment, if not avoided.

Information

... points out useful tips, recommendations and information for ecient

and trouble-free operation.

DANGER!

... identies hazards caused by electrical power. Should the safety

instructions not be observed, there is a risk of serious or fatal injury.

Abbreviations

2-wire The two connection lines are used for the voltage supply.

The measurement signal also provides the supply current.

3-wire Two connection lines are used for the voltage supply.

One connection line is used for the measurement signal.

UB Positive power supply terminal

S+ Positive output terminal

6WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

2. Safety

WARNING!

Before installation, commissioning and operation, ensure that the

appropriate CalibratorUnit has been selected in terms of measuring range,

design and specic measuring conditions.

Non-observance can result in serious injury and/or damage to the

equipment.

Further important safety instructions can be found in the individual

chapters of these operating instructions.

2.1 Intended use

The CPU6000 series is made up of three instruments: the model CPU6000-W

weather station, the model CPU6000-S pressure balance sensor box and the model

CPU6000-M digital multimeter. All of these products serve for the acquisition of

measured value data, relevant for calibration certicates. The new calibration concept

simplies the generation of certicates and increases the productivity and quality of the

certicate generation process.

The instrument has been designed and built solely for the intended use described here,

and may only be used accordingly.

The technical specications contained in these operating instructions must be

observed. Improper handling or operation of the instrument outside of its techni-

cal specications requires the instrument to be taken out of service immediately and

inspected by an authorised WIKA service engineer.

Handle electronic precision measuring instruments with the required care (protect from

humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,

do not insert any objects into the instrument or its openings). Plugs and sockets must be

protected from contamination.

If the instrument is transported from a cold into a warm environment, the formation of

condensation may result in instrument malfunction. Before putting it back into operation,

wait for the instrument temperature and the room temperature to equalise.

The manufacturer shall not be liable for claims of any type based on operation contrary

to the intended use.

7WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

2. Safety

2.2 Personnel qualification

WARNING!

Risk of injury should qualication be insucient!

Improper handling can result in considerable injury and damage to

equipment.

The activities described in these operating instructions may only be

carried out by skilled personnel who have the qualications described

below.

Special operating conditions require further appropriate knowledge, e.g. of aggressive

media.

Skilled electrical personnel

Skilled electrical personnel are understood to be personnel who, based on their

technical training, know-how and experience as well as their knowledge of country-

specic regulations, current standards and directives, are capable of carrying out work

on electrical systems and independently recognising and avoiding potential hazards.

The skilled electrical personnel have been specically trained for the work environment

they are working in and know the relevant standards and regulations.

The skilled electrical personnel must comply with current legal accident prevention

regulations.

2.3 Special hazards

WARNING!

For hazardous media such as oxygen, acetylene, ammable or toxic

gases or liquids, and refrigeration plants, compressors, etc., in addition

to all standard regulations, the appropriate existing codes or regulations

must also be followed.

Residual media on the test item and/or sensors of the CalibratorUnit

can result in a risk to personnel, the environment and equipment.Take

sucient precautionary measures.

8WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

2. Safety

Safety instructions for the power supply unit

DANGER!

Danger of death caused by electric current

Upon contact with live parts, there is a direct danger of death.

■

Operation using a defective power supply unit (e.g. short-circuit from

the mains voltage to the output voltage) can result in life-threatening

voltages at the instrument!

■

If there is any visible damage to the case or the wiring, do not use the

power supply unit!

■

Never install nor store the power supply unit in the following locations,

as this can lead to a failure in operation:

- places where there is strong humidity or condensation

- places which have specic environmental inuences

- places which are subject to constant vibration

- places which are subject to strong uctuations in temperature

- outdoors

■

During thunderstorms or when it won’t be used for long periods,

disconnect the power supply unit from the mains supply.

■

Do not pull on the cable in order to disconnect the power supply unit

from the mains supply.

■

The power supply unit is maintenance-free. It must not be opened

(risk of electrical shock).

■

No modication of the power supply unit is permitted (voids the

warranty).

■

The power supply unit may only be repaired by authorised skilled

personnel.

■

Before cleaning, disconnect the power supply unit from the mains

supply. Do not clean with chemical cleaning uids. Only clean with a

dry cloth.

■

Dispose of the power supply unit correctly (Waste Electrical and

Electronic Equipment in accordance with local regulations).

The power supply unit should only be operated in an ambient temperature of 0 ... +40 °C

(humidity: to 90 % relative humidity, non-condensing).

9WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

2. Safety

2.4 Labelling, safety marks

2.4.1 Product labels

Weather station, model CPU6000-W

Serial no. and date of manufacture

Ambient temperature

Relative humidity

Atmospheric pressure

Bluetooth antenna

Interface connector

Power supply

Model

Pressure balance sensor box, model CPU6000-S

Serial no. and date of manufacture

Piston temperature

Floating position of the masses

Bluetooth antenna

Interface connector

Power supply

Model

Digital multimeter, model CPU6000-M

Serial no. and date of manufacture

Interface

Bluetooth antenna

Interface connector

Power supply

Model

10 WIKA operating instructions CalibratorUnit, model CPU6000

14097659.02 03/2015 EN/DE

2. Safety / 3. Specications

2.4.2 Explanation of symbols

Before mounting and commissioning the instrument, ensure you read the

operating instructions!

CE, Communauté Européenne

Instruments bearing this mark comply with the relevant European directives.

This marking on the instruments indicates that they must not be

disposed of in domestic waste. The disposal is carried out by return to

the manufacturer or by the corresponding municipal authorities (see EU

directive 2002/96/EC).

3. Specifications

Weather station, model CPU6000-W

Symbol Description Measuring range Accuracy

Ambient temperature -40 ... +123.8 °C ±0.5 °C 1)

Relative humidity 0 … 100 % r. h. ±5.0 % r. h. 2)

Atmospheric pressure 550 … 1,150 mbar abs.

(opt. 551 … 1,172 mbar abs.)

0.05 % FS

(opt. 0.01 % of reading)

1) The calibration is performed for the points 18 °C, 23 °C and 25 °C following a warm-up time of 120 minutes.

2) The calibration is performed for the points 30 % r. h., 50 % r. h. and 80 % r. h. following a warm-up time of 120 minutes.

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