Whirlpool 4322525 Manuel utilisateur

JOB AID

Part No. 4322525

WHIRLPOOL

SELF-CLEANING

SLIDE-IN ELECTRIC RANGES

- ii -

WHIRLPOOL CORPORATION assumes no responsibility for any repair

made on our products by anyone other than Authorized Factory Service

Technicians.

FORWARD

This Job Aid, “Self-Cleaning Slide-In Electric Ranges,” (Part No. 4322525), provides the techni-

cian with information on the installation, operation, and service of Whirlpool Self-Cleaning Slide-

In Electric Ranges. It is to be used as a training Job Aid and Service Manual. For specific informa-

tion on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with

the range.

The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for

training purposes only. Always use the Wiring Diagram supplied with the product when servicing

the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to

properly diagnose malfunctions and repair Self-Cleaning Slide-In Electric Ranges.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the range to proper operational status.

- iii -

Table of Contents

SPECIFICATIONS .................................................................................................................. 1-1

INSTALLATION HIGHLIGHTS ................................................................................................ 2-1

Electrical Requirements ..................................................................................................... 2-1

Connecting The Range To An Electrical Supply................................................................ 2-3

Moving The Range ............................................................................................................ 2-6

PRODUCT OPERATION ........................................................................................................ 3-1

Air Flow — Rear Panel ...................................................................................................... 3-1

Cooling Fan Air Flow ......................................................................................................... 3-2

The Bimetal Switches ........................................................................................................ 3-3

The Surface Element Limiter ............................................................................................. 3-4

The Door Lock Solenoid & Door Latch Switch................................................................... 3-5

How The Self-Clean Cycle Works ..................................................................................... 3-6

COMPONENT ACCESS ......................................................................................................... 4-1

Component Locations ........................................................................................................ 4-1

Removing The Electronic Oven Control & The Control Panel ........................................... 4-2

Removing An Element Control (Infinite Switch) & A Surface Indicator Light ..................... 4-4

Removing A Bimetal Switch............................................................................................... 4-6

Removing The Ceran Glass Maintop................................................................................. 4-7

Removing A Surface Element & Hot Surface Indicator Light Assembly ............................ 4-8

Removing The Oven Bake & Broil Elements ................................................................... 4-10

Removing The Oven Light Assembly .............................................................................. 4-12

Removing The Oven Door Gasket................................................................................... 4-13

Removing The Oven Light Switch ................................................................................... 4-14

Removing The Cooling Fan ............................................................................................. 4-16

Removing The Oven Temperature Sensor &

The Door Latch Assembly Components ....................................................................... 4-18

Removing The Oven Door Glass ..................................................................................... 4-20

Removing The Outer Oven Glass.................................................................................... 4-22

Removing The Inner Oven Glass .................................................................................... 4-23

COMPONENT TESTING ........................................................................................................ 5-1

DIAGNOSIS & TROUBLESHOOTING.................................................................................... 6-1

WIRING DIAGRAMS & STRIP CIRCUITS.............................................................................. 7-1

TECH TIPS ............................................................................................................................. 8-1

PAGE

- iv -

WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS

SERIAL NUMBER

MODEL NUMBER

INTERNATIONAL SALES IND.

OR MARKETING CHANNEL

IF PRESENT

GY396LXGQ

PRODUCT GROUP:

R = ELECTRIC RANGES

S = GAS RANGES

G = WHIRLPOOL GOLD RANGE

PRODUCT IDENTIFICATION:

A = ACCESSORY K = KITS

B = BUILT-IN M = MV COMBO

C = COOKTOP S = SET-IN

E = EYE-LEVEL W = SLIDE-IN GAS

F = FREESTANDING Y = SLIDE-IN ELECTRIC

H = HOODS

MODEL SIZE:

3 = 30" SLIDE-IN

4 = 40" SLIDE-IN

5 = 36" SLIDE-IN

6 = 30" SET-IN RANGES

OVEN TYPE:

0 THRU 3 = STANDARD PORCELAIN

4 THRU 9 = PYROLYTIC SELF-CLEAN

FEATURE / VARIATIONS:

ELECTRIC

0, 1, 2, 5, 7 = COIL ELEMENTS

4 = STANDARD PATTERN CERAMIC

6, 8, 9 = DELUXE PATTERN CERAMIC

GAS

0, 1, 2, 3, 4, 6 = OPEN BURNER

5 & 7 = SEALED BURNER

DOOR TYPE:

B = SOLID BLACK GLASS

L = LARGE WINDOW

O = METAL OVEN DOOR

P = STANDARD WINDOW GLASS

FEATURE CODE:

E = ELECTRONIC IGNITION (GAS ONLY)

S = STANDING IGNITION (GAS ONLY)

C = COLOR COORDINATED GLASS (BEFORE 1998)

X = NOT DEFINED

YEAR OF INTRODUCTION:

G = 1998 H = 1999 J = 2000

COLOR CODE:

B = BLACK W = WHITE

N = ALMOND Z = ALMOND ON ALMOND

Q = WHITE ON WHITE

SERIAL NUMBER X H 0 7 1 2 3 4 5

OXFORD

YEAR OF INTRODUCTION

H = 1998, J = 1999, K = 2000

WEEK OF PRODUCTION (7t WEEK)

PRODUCT SEQUENCE NUMBER

- v -

MODEL & SERIAL NUMBER LABEL

AND WIRING DIAGRAM LOCATIONS

The Model/Serial Number label and Wiring Diagram locations are shown below.

MODEL/SERIAL

NUMBER LABEL

(behind top left side

of storage drawer)

WIRING DIAGRAM

(on back cover)

- vi -

IMPORTANT SAFETY INFORMATION

Your safety and the safety of others is very important.

Important safety messages have been provided in this Job Aid. Always read and obey all safety

messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will be preceded by the safety alert symbol and the word

“WARNING.”

All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell

you what can happen if the instructions are not followed.

1-1

SPECIFICATIONS

Brand Whirlpool Whirlpool ( Gold) Whirlpool ( Gold)

US ELECTRIC MODEL # RS310PXG W/N GY395LXG Q/Z/B GY396LXG Q/Z/B

CANADIAN ELECTRIC MODEL # --- YGY395LXG Q/Z YGY396LXG Q/B

GENERAL INFORMATION

Cleaning System Std. Clean Self Clean Self Clean

Burner Type Coil Coil Radiant

Drip Pans or Glass Pattern Chrome Porcelain Q Style

Oven Controls TOD/Timer EZ300 EZ300

DIMENSIONS

Height to Maintop 36" 36" 36"

Depth - Overall 24.5" 24.5" 24.5"

Door Swing 21.75" 21.75" 21.75"

Depth with Handle 26.75" 26.75" 26.75"

Approx Shipping Weight 180 lbs 180 lbs 180 lbs

CONTROL PANEL FEATURES

Control Panel Glass Color Blk - Glass Wht/Alm/Blk - Glass Wht/Alm/Blk - Glass

Control Panel Color Black Wht/Alm/Blk Wht/Alm/Blk

Panel Construction/Shape Glass-square Glass-square Glass-square

Oven Control Location Center Center Center

Oven Controls TOD/Timer EZ 300 EZ 300

Oven Light US Yes-manual rocker Yes-in control Yes-in control

Oven Light CND Yes-manual rocker Yes-manual rocker Yes-manual rocker

Oven Heating Indicator Light Mini-Red (1) in Oven Control in Oven Control

Surface Unit Indicator Light Mini Red (2) Mini Red (2) Mini Red (2)

Surface Unit Controls Inf Detent Hi/Off Inf Detent Hi/Off Inf Detent Hi/Off

COOKTOP FEATURES

Cooktop Type Porcelain Porcelain Ceran

Drip pans Chrome Porcelain Q Style

Burner Type Coil Coil Radiant

Burner Configuration #REF! #REF! 4 Radiant

R. Front (240V) 6"-1500W 6"-1500W 7"-1700W

L. Front (240V) 8"-2400W 8"-2600W 9"-2400W

R. Rear (240V) 6"-1500W 6"-1100W 8"-2100W

L. Rear (240V) 8"-2400W 8"-2600W 6"-1400W

Hot Surface Indicator None None 4

OVEN FEATURES

Oven Type Std. Clean Self Clean Self Clean

Broil Element 2500W- 4 pass 3000W 6 pass 3000W 6 pass

Bake Element 2500w 2500w 2500w

Top Heat No Yes Yes

Accubake System No Yes Yes

Broil Pan - Storage Rails No Yes Yes

Auto Oven Light No Yes Yes

Manual Oven Light Yes-manual rocker Auto Auto

Lower Storage Drawer Yes Yes Yes

LITERATURE

Tech Sheets/Wiring Diagrams Yes Yes Yes

OTHER SPECIFICATIONS

UL/CSA approval Yes Yes Yes

Anti-Tip Device w/ Unit Floor Bracket Floor Bracket Floor Bracket

1-2

— NOTES —

2-1

WARNING

Electrical Shock Hazard

Turn power supply off before connecting

wires.

Use 8-gauge solid copper wire.

Electrically ground the range.

Failure to follow these instructions can re-

sult in death, fire, or electrical shock.

INSTALLATION HIGHLIGHTS

ELECTRICAL REQUIREMENTS

A four-wire or three-wire, single-phase, 120/

240-volt, 60-Hz; 50-amp, AC-only, electrical

supply (or four-wire or three-wire 120/208-volt

if specified on the model/serial rating plate) is

required on a separate 50-ampere circuit, fused

on both sides of the line. A time-delay fuse or

circuit breaker is recommended. The model/

serial rating plate is located on the oven frame

behind the storage drawer panel (see page v).

Wire sizes and connections must conform to

the requirements of the National Electrical

Code, ANSI/NFPA 70—latest edition*, and all

local codes and ordinances for the kilowatt rat-

ing of the range.

This range should be connected directly to the

fused disconnect or circuit breaker box through

flexible, armored or nonmetallic sheathed, cop-

per cable (with ground wire). Locate the junc-

tion box to allow two to three feet of slack in

the line so that the range can be moved if ser-

vicing is ever necessary. Do Not cut the con-

duit. A U.L.-listed conduit connector must be

provided at each end of the power supply cable

(at the range and at the junction box).

This range is manufactured with a white (neu-

tral) power wire and a cabinet-connected bare

ground wire twisted together.

Remove the junction box cover.

Connect the range cable to the junction box

through a U.L.-listed conduit connector. Com-

plete the electrical connection according to lo-

cal codes and ordinances.

If codes permit and a separate ground wire

is used, it is recommended that a qualified

electrician determine that the ground path

and wire gauge are in accordance with local

codes.

Do not ground to a gas pipe.

Check with a qualified electrician if you are

not sure whether the range is properly

grounded.

Do not have a fuse in the neutral or ground

circuit.

The range must be connected with copper

wire only.

Wiring diagrams are provided in Section 7 of

this Job Aid. * National Fire Protection Association

Batterymarch Park

Quincy, Massachusetts 02269

2-2

If connecting to a four wire electrical sys-

tem, do not connect the cabinet-ground

conductor to the white (neutral) junction

box wire (see Figure 2-2).

1. Disconnect the power supply.

2. Separate the green, (or bare), and the

white appliance cable wires.

3. Connect the white range cable wire to the

white (neutral) wire in the junction box.

4. Connect the two black wires together with

a twist-on connector.

5. Connect the two red wires together with a

twist-on connector.

6. Connect the green range wire to the green

ground wire in the junction box.

7. Replace the junction box cover.

Where local codes permit connecting the

cabinet-ground conductor to the white

(neutral) junction box wire (Figure 2-1):

1. Disconnect the power supply.

2. Remove the junction box cover.

3. Connect the green and white range cable

wires and the white (neutral) wire in the

junction box together with a twist-on con-

nector.

4. Connect the two black wires together with

a twist-on connector.

5. Connect the two red wires together with a

twist-on connector.

6. Replace the junction box cover.

Where local codes do not permit connect-

ing the cabinet-ground conductor to the

white (neutral) junction box wire (Figure

2-2):

1. Disconnect the power supply.

2. Separate the green and white appliance

cable wires.

3. Connect the white range cable wire to the

white (neutral) wire in the junction box with

a twist-on connector.

4. Connect the two black wires together with

a twist-on connector.

5. Connect the two red wires together with a

twist-on connector.

6. Connect the green or bare ground wire

from the range cable to a ground wire in

the junction box.

7. Replace the junction box cover.

cable from

power supply

junction

box

red

wires

white

wire

bare or green

wire

cable from

range

U.L.-listed

conduit

connector

black

wires

cable from

power supply

junction

box

red

wires

white

wires

black

wires

bare or green

wires

cable from

range

U.L.-listed

conduit

connector

Figure 2-1

Figure 2-2

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