Weber Rescue Systems E-FORCE2 Manuel utilisateur

E
Operating manual
Battery-powered rescue device
tested in accordance with

1.1 Abouttheoperangmanual 4
1.2 Explanaonofsymbols 5
1.3 Limitaonsofliability 6
1.4 Copyright 6
1.5 Warrantycondions 7
1.6 Customerservice 7
2.1 Intended use 8
2.2 Responsibilityofthecustomer 10
2.3 Operangpersonnel 11
2.4 Personalprotecveequipment 12
2.5 Specichazards 13
2.6 Howtorespondintheeventofdangeroraccidents 15
2.7 Signage 16
3.1 Combitools 17
3.2 Cuers 18
3.3 Spreader 19
3.4 Rescueram 20
3.5 Operangcondions 20
3.6 Typeplate 20
4.1 OverviewofE-FORCE2devices 21
4.2 Hydraulicsupply 25
4.3 Electricalsupply,usingacombideviceasanexample 26
4.4 OperangE-FORCE2devices 27
4.5 Accessories 28
4.6 Replacingbladeinserts(PLUS) 31
4.7 Changingthespreaderps(spreaders,combitools) 33

5.1 Safetyinformaon 34
5.2 Cung(cuers,combidevices) 34
5.3 Liing/pressing(rescuecylinder) 35
5.4 Spreading(spreaders,combidevices) 36
5.5 Pulling(spreaders,combidevices) 37
5.6 Crushing(spreaders,combidevices) 38
5.7 Liing(spreaders,combidevices) 39
5.8 Peeling(spreaders,combidevices) 39
6.1 Chargertechnicaldata 40
6.2 Specialsafetyinstrucons 40
6.3 Intendeduse 42
6.4 Powerlineconnecon 42
6.5 Li-ionbaery 42
6.6 Chargingprocess 43
6.7 Maintenance 44
6.8 Chargingcycles 44
7.1 Safetyinformaon 45
7.2 Transportinspecon 45
7.3 Symbolsonthepackaging 46
7.4 Disposalofpackaging 46
7.5 Storage 46
8.1 Safetyinformaon 47
8.2 Checking 47
8.3 Shut-down(endofwork) 48
9.1 Safetyinformaon 49
9.2 Careandmaintenance 49
9.3 Maintenanceschedule 50

1.1Abouttheoperangmanual
ThisoperangmanualprovidesimportantinformaononusingE-FORCE2devices.Proper
compliancewithallspeciedsafetyinstruconsandguidelinesisaprerequisiteforsafework.
Furthermore,adheretothelocalaccidentprevenonguidelinesandgeneralsafetyregulaons
fortheregioninwhichthedevicesareused.
Theseoperanginstruconsmustbecarefullyreadpriortostarnganywork!Theyarean
inherentpartoftheproductandmustbekeptinaplacethatisknownandaccessibleto
personnelatallmes.
Thisdocumentaoncontainsinformaonforoperangyourequipment.However,
youmayalsondinformaonwhichmaynotdirectlyapplytoyourspecicequipment.
Allinformaon,technicaldata,graphicsanddiagramscontainedintheseoperanginstrucons
arebasedonthelatestdataavailableatthemeofthedocument'screaon.
Werecommendthat,inaddiontocarefullyreadingthroughtheoperangmanual,yoube
trainedonhandlingtherescueequipment(possibleapplicaons,applicaontaccs,etc.)by
ourqualiedtrainers.

1.2Explanaonofsymbols
Warningsaremarkedbysymbolsinthisoperangmanual.
Theindividualinstruconsareintroducedbysignalwordsthatexpresstheseverityofthe
hazard.
Itisessenaltocomplywiththeinstruconsinordertopreventaccidents,injuriesanddamage
to property.
…indicatesanimminentlydangeroussituaonthatcanresult
indeathorseriousinjuryifnotavoided.
…indicatesapotenallydangeroussituaonthatcanresultindeath
orseriousinjuryifnotavoided.
…indicatesapotenallydangeroussituaonthatcanresultinminor
orlightinjuriesifnotavoided.
…indicatesapotenallydangeroussituaonthatcanresultin
materialdamageifnotavoided.

...highlightsusefulpsandrecommendaons,aswellasinformaon
forecient,trouble-freeoperaon.
1.3Limitaonsofliability
Allinformaonandinstruconsinthisoperangmanualhavebeencompiledinkeepingwith
applicablestandardsandguidelines,thecurrentstateoftechnology,andourmanyyearsof
knowledgeandexperience.
Themanufacturerassumesnoliabilityfordamagedueto:
• Failuretocomplywiththeoperangmanual
• Unintendeduse
• Assignmentofuntrainedpersonnel
• Unauthorisedmodicaons
• Technicalchanges
• Useofnon-approvedreplacementparts
• Useofnon-originalreplacementparts
Theactualscopeofdeliverycanvaryfromtheexplanaonsandgraphicrepresentaons
providedinthismanualinthecaseofspecialversions,orduetotechnicalchanges.
1.4Copyright
Alltexts,diagrams,drawingsandimagesinthisoperangmanualmaybeusedwithout
restriconandwithoutanypriorapproval.

Furtherinformaon,imagesanddrawingscanbefoundonour
website www.weber-rescue.com
1.5Warrantycondions
Thewarrantycondionscanbefoundasaseparatedocumentinthesalesdocumentaon.
1.6Customerservice
Ourcustomerserviceisavailabletoyoufortechnicalinformaon.
Name: MrBerndDürr
Telephone: + 49(0)7135/71-10530
Fax: + 49(0)7135/71-10396
E-mail: bernd.duerr@weber-rescue.com
Name: MrMahiasSchmid
Telephone: + 43(0)7255/6237-12473
Fax: + 43(0)7255/6237-12461
E-mail: ahias.schmid@weber-rescue.com
Whencontacngourcustomerservicedepartmentpleasestateyour
equipment'sdesignaon,typeandproduconyear.
Thesedetailscanbefoundontheequipmenttypeplate.

Thisseconoftheoperangmanualprovidesacomprehensiveoverviewofallimportantsafety
aspectsforopmalprotecngoperangpersonnelandforsafe,trouble-freeoperaon.
Signicanthazardsmayoccurifthehandlingandsafetyinstruconsinthismanualarenot
complied with.
2.1 Intended use
Thehydraulicbaery-powereddevicesaredesignedandtestedexclusivelyfortheintended
applicaonsdescribedhere.Allotheracviesarestrictlyforbidden.
Allbaery-powereddevicesaredesignedasone-mandevicesandare
thereforetobeoperatedbyonlyoneperson.
(RSX160-50E-FORCE2,RSX165-65E-FORCE2,RSU180PLUSE-FORCE2,
RSX185E-FORCE2,RSU210PLUSE-FORCE2,C100E-FORCE2)
• Thebaery-poweredcungdevicesareusedexclusivelyforcungdoors
androofbeams,pillarsanddoorsills,theringandthespokesofthesteering
wheel.
• Ifpossible,forcungsolidmaterial,alwaysposionthematerialatthebase
ofthecuerbladesclosesttothepivotpoint,asitisequippedwithspecial
edgesforcungroundmaterial.
• Inindustrialapplicaon,thedevicescanalsobeusedtocutpipes,structural
steels,proles,sheetsandcables.
(SP40CE-FORCE2,SP44ASE-FORCE2,SP53BSE-FORCE2)
• Thebaery-poweredspreadingdevicescanbeusedforopeningdoors,
liingvehiclesorothermoveableloads,pushingawayandmovingvehicle
partsandloads,andcrushingpipesandebars.
• Ifpossible,alwaysusethepsofthespreaderforcrushing.
• Thepsofthespreadercanalsobeusedasapeelingtool.
• Thechainsetissolelytobeusedforpulling.

(SPS270MK2E-FORCE2,SPS360LE-FORCE2,SPS370E-FORCE2,
SPS400E-FORCE2,RIT-TOOLE-FORCE2)
• Thecombidevicescanbeusedforboththeapplicaonsindicatedforthe
cuersandthoseforthespreader.Thepsofthespreadercanalso
be used as a peeling tool.
(RZ1-910E-FORCE2,RZT2-1360E-FORCE2,RZT2-1500E-FORCE2)
• Thesedevicesareexclusivelyforpushingupsteeringcolumns,vehicleroofs
andotherobstaclesandforpushingawayvehiclebodyparts.
• Theycanalsobeusedforsupporngandbracingloads.
Anyimproperorunintendeduseofthedevicescanbehazardous!
Therefore,makeabsolutelysurethat:
» Thedevicesareusedonlyfortheapplicaonsstatedabove.
» AllotherinformaononproperuseofthedevicesinChapter5
(Possibleapplicaons)isobserved.

2.2Responsibilityofthecustomer
Inaddiontothehealthandsafetyinstruconsinthisoperangmanual,onemustadhereto
thesafety,accidentprevenon,andenvironmentalproteconguidelinesfortheregioninwhich
theequipmentisused.Parcularlyapplicableinthisregard:
• Thecustomermustbefamiliarwiththeapplicablehealthandsafety
provisionsandinahazardanalysisidenfyotherhazardsthatmay
existattheequipment'sinstallaonsiteduetothespecialworking
condions.
• Thecustomermustclearlyregulateandspecifyresponsibilies
forinstallaon,operaon,maintenanceandcleaning.
• Thecustomermustensurethatallpersonnelwhohandletheequipment
havefullyreadandunderstoodtheoperangmanual.
• Inaddion,atregularintervals,theoperatormusttrainpersonnelandinform
themofthehazardsofworkingwiththeequipment.
Moreover,thecustomerisresponsibleforensuringthattheequipmentisalwaysintechnically
faultlesscondion.Consequently,thefollowingapplies:
• Aereachuse,andatleastonceayear,avisualinspeconoftheequipment
mustbecarriedoutbyatrainedindividual(accordingtoDGUVGrundsatz305-002
orcountry-specicguidelines).
• Everythreeyears,orifyouhavedoubtsaboutthesafetyorreliability
oftheequipment,funconaltesngandstresstesngmustbecarriedout
(accordingtoDGUVGrundsatz305-002orcountry-specicguidelines).
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