Weber Rescue Systems S 50 Manuel utilisateur
E
Operang instrucons
Hydraulic rescue equipment
CUTTERS
COMBI TOOLS
tested according to
EN 13204 and NFPA 1936
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT,
RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE,
RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
8142602
www.weber-rescue.com
Table of contents
1 General informaon 4
1.1 About the operang manual 4
1.2 Explanaon of symbols 5
1.3 Limitaons of liability 6
1.4 Copyright 6
1.5 Warrenty condions 7
1.6 Customer service 7
2 Safety 8
2.1 Intended use 8
2.2 Responsibility of the customer 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Specic hazards 13
2.6 Safety devices 15
2.7 How to respond in the event of danger or accidents 16
2.8 Signage 17
3 Technical data 18
3.1 Cuers 18
3.2 Combi tools 21
3.3 Operang condions 22
3.4 Type plate 22
4 Structure and funcon 23
4.1 Overview 23
4.2 Brief descripon 23
4.3 Hydraulic supply 24
4.4 Equipment connecons 26
4.5 Use of the control handle 28
4.6 Changing the spreader ps (combi tools) 29
4.7
Replacement of blade inserts
(PLUS-cuers) 29
4.8 Upgrade Set for RS 170, RSX 165-65, S 270-71
and RSX 200-107 31
5 Possible applicaons 32
5.1 Safety informaon 32
5.2 Cung 32
5.3 Spreading (combi tools) 34
TABLE OF CONTENTS | 3
5.4 Pulling (combi tools) 34
5.5 Crushing (combi tools) 36
5.6 Liing (combi tools) 36
5.7 Connuous Cuts (C 100-31) 37
5.8 Pressing (combi tool with RZM) 37
6 Transport, packaging and storage 38
6.1 Safety informaon 38
6.2 Transport inspecon 38
6.3 Symbols on the packaging 39
6.4 Disposal of packaging 39
6.5 Storage 39
7 Installaon and commissioning 40
7.1 Safety informaon 40
7.2 Checking 41
7.3 Installaon 41
7.4 Shung down (end of work) 42
8 Service 43
8.1 Safety informaon 43
8.2 Care and maintenance 43
8.3 Maintenance schedule 44
9 Malfuncons 45
10 Decommissioning / Recycling 46
11 EC Declaraon of Conformity 47
1 General informaon
1.1 About the operang manual
This operang manual provides important informaon on using the hydraulic rescue cutters
and combi tools. Proper compliance with all specied safety instrucons and guidelines is a
prerequisite for safe work.
Furthermore, adhere to the local accident prevenon guidelines and general safety regulaons
for the region in which the devices are used.
These operang instrucons must be carefully read prior to starng any work! They are an
inherent part of the product and must be kept in a place that is known and accessible to
personnel at all mes.
This documentaon contains informaon for operang your equipment. However,
you may also nd informaon which may not directly apply to your specic equipment.
All informaon, technical data, graphics and diagrams contained in these operang instrucons
are based on the latest data available at the me of the document‘s creaon.
We recommend that, in addion to carefully reading through the operang manual, you be
trained on handling the rescue equipment (possible applicaons, applicaon taccs, etc.) by
our qualied trainers.
GENERAL INFORMATION | 5
1.2 Explanaon of symbols
Warnings
Warnings are marked by symbols in this operang manual.
The individual instrucons are introduced by signal words that express the severity of the
hazard.
It is essenal to comply with the instrucons in order to prevent accidents, injuries and damage
to property.
DANGER!
… indicates an imminently dangerous situaon that can result
in death or serious injury if not avoided.
WARNING!
… indicates a potenally dangerous situaon that can result in
death or serious injury if not avoided.
CAUTION!
… indicates a potenally dangerous situaon that can result in
minor or light injuries if not avoided.
ATTENTION!
… indicates a potenally dangerous situaon that can result in
material damage if not avoided.
Tips and recommendaons
NOTE!
... highlights useful ps and recommendaons, as well as
informaon for ecient, trouble-free operaon.
1.3 Limitaons of liability
All informaon and instrucons in this operang manual have been compiled in keeping with
applicable standards and guidelines, the current state of technology, and our many years of
knowledge and experience.
The manufacturer assumes no liability for damage due to:
• Failure to comply with the operang manual
• Unintended use
• Assignment of untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of non-approved replacement parts
• Use of non-original replacement parts
The actual scope of delivery can vary from the explanations and graphic
representations provided in this manual in the case of special versions
or due to technical changes.
1.4 Copyright
All text, diagrams, drawings and images in this operang manual may be used without
restricon and without any prior approval.
GENERAL INFORMATION | 7
NOTE!
Further informaon, images and drawings can be found on our
website www.weber-rescue.com
1.5 Warrenty condions
The guarantee conditions can be found as a separate document in the sales
documentaon.
1.6 Customer service
Our customer service is available to you for technical informaon.
Germany
DEG Service Center
Phone: +49 (0)7135 71 10112
E-mail: servicecenter@weber-rescue.com
International:
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan this QR code for an overview
of our worldwide service and sales network.
NOTE!
When contacng our customer service department please state
your equipment‘s designaon, type and producon year.
These details can be found on the equipment type plate.
Austria
ATL Service Center
Phone: +43 (0) 7255 6237-12473
E-mail: ATL.Servicecenter@weber-rescue.com
2 Safety
This secon of the operang manual provides a comprehensive overview of all the important
safety aspects for opmal protecon of operang personnel, as well as for safe and trouble-free
operaon.
Signicant hazards can occur if the handling and safety instrucons in this manual are not
complied with.
2.1 Intended use
The hydraulic cuers are designed and tested exclusively for the appropriate designated
purposes described here. All other acvies are fundamentally prohibited.
Cuers
S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT, RSX 105, RSX 160, RSX 165-65,
RSX 180-80, RSX 175, RSX 185 ALL NINE, RSX 200-107, RSU 180 PLUS, RSU 210 PLUS
• All of the cutters are designed as one-man devices and may therefore
be operated by one person only.
• The devices serve exclusively for the cutting of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.
SAFETY | 9
Combi tools
SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT
• All combi tools are designed as one-man devices and therefore may be
operated by one person only.
• The devices serve exclusively for the cung of doors and roof pillars,
posts and sills, the rims and spokes of steering wheels.
• The rear cuer secon should be used whenever possible for separang
solid material as this is equipped with special round material cuers.
• In industrial applicaons the equipment can also be used for cung pipes,
construcon steel, proles, sheets and cables.
• In addion, the combi tools can be used for opening doors, liing vehicles,
pushing away vehicle parts and squeezing tubes.
• The chain set is to be used exclusively for pulling.
WARNING!
Improper use can be dangerous!
Any improper or unintended use of the devices can be hazardous!
Therefore, make absolutely sure that:
»The devices are used only for the applicaons stated above.
»All other informaon on proper use of the devices in chapter 5
(Possible applicaons) is observed.
2.2 Responsibility of the customer
In addion to the health and safety instrucons in this operang manual, one must adhere to
the safety, accident prevenon, and environmental protecon guidelines for the region in which
the equipment is used. Parcularly applicable in this regard:
• The customer must be familiar with the applicable health and safety
provisions and in a hazard analysis idenfy other hazards that may
exist at the equipment‘s installaon site due to the special working
condions.
• The customer must clearly regulate and specify responsibilies
for installaon, operaon, maintenance and cleaning.
• The customer must ensure that all personnel who handle the equipment
have fully read and understood the operang manual.
• In addion, at regular intervals, the operator must train personnel and
inform them of the hazards of working with the equipment.
Moreover, the customer is responsible for ensuring that the equipment is always in technically
faultless condion. Consequently, the following applies:
• Aer each use, and at least once a year, a visual inspecon of the
equipment must be carried out by a trained individual (according to
DGUV 305-002 or country-specic guidelines).
• Every three years, or if you have doubts about the safety or reliability
of the equipment, funconal tesng and stress tesng must be carried out
(according to DGUV 305-002 or country-specic guidelines).
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