Warn 80335 Manuel utilisateur

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InstructionDisclaimer

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Dennis Kirk provides instructions to help our customers better understand how to install the

products we sell. The instructions are exact copies of what the manufacturer includes with the

product being sold.

That means the quality and accuracy of the instructions is solely dependent on what the

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However, the end result depends largely on the quality of instructions the manufacturer

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Therefore, you will find that some instructions are not of the highest quality. Sometimes text is

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rather than provide nothing at all.

To the best of our knowledge the instructions and application information contained in the

instructions is accurate. However, Dennis Kirk assumes no liability related to any errors that

may be contained in the copy of the manufacturer’s instructions we provide. Buyers are solely

responsible to insure that product use is consistent with their application.

If you have any questions please contact us at [email protected] or

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Thank you for doing business with Dennis Kirk.

INSTALLATION INSTRUCTIONS

WINCH MOUNTING KIT

Part Number: 80335

Application: Polaris Ranger RZR

AWARNING

INJURY

HAZARD

Failure

observe

these

instructions

could

lead

severe

injury

death.

Always

use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical

wires, and

other

objects are not punctured

damaged when /

drilling on the vehicle. Thoroughly inspect

the area

be drilled (on both sides

material) prior

drilling, and relocate any objects that

may

damaged. Failure

inspect the area

be drilled may result

vehicle damage, electrical shock, fire

personal injury.

Always

wear

safety glasses

when

installing this kit. A drilling operation will cause flying metal chips.

Flying chips can cause eye injury.

Always

use extreme caution when cutting and trimming during fitting.

Always

remove

jewelry

and

wear

eye protection.

Never

lean

over

battery while making connections.

Never

route

electrical

cables:

Across any sharp edges.

Through

near moving parts.

Near

parts that become hot.

Always

insulate and protect all exposed wiring and electrical terminals.

Always

install terminal boots as directed

installation instructions.

Always

use appropriate and adequate care

lifting components into place.

Always

insure components will remain secure during installation and operation.

Always

tighten all nuts and bolts securely, per the installation and operation.

Always

perform regular inspections and maintenance on the winch, winch mount and related hardware.

Never

operate this

WARN

product with damaged or missing parts.

WARN

INDUSTRIES

PAGEl

80343AO

ACaution

Moving

Parts

Entanglement

Hazard

Failure to observe these Instructions could lead

minor

moderate injury.

Always take time to fully read and understand the installation and Operations Guide included with this product.

D Never operate this product if you are under 16 years of age.

D Never operate this product when under the influence ofdrugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Notice

Eauipment

DamaQe

D Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details

on how to wire this WARN product to your vehicle.

Read installation and operating instructions thoroughly.

BEFORE YOU BEGIN

Before you begin disconnect the positive battery lead from the battery.

II. TABLE OF CONTENTS

Torque Specifications

Tools Required

Parts List

Installation

Maintenance/Care

page 2

page 3

page 4-6

page 7

III. TORQUE SPECIFICATIONS

1I4,6MM

16,8MM

3/8,IOMM

7116,

liMM

II2, 12MM

81b. ft.

(l0.8

N-m)

lb.

ft.

(12.5 N-m)

30 lb. ft. (40.7 N-m)

50 lb.

ft.

(67.8 N-m)

lb.

ft.

(IOU

N-m)

IV.

TOOLS REQUIRED

7116,

12mm, Socket

-7/16, 12mm End Wrench

-FlatBlade screw driver

-Torx head drivers

WARN

INDUSTRIES

PAGE2

80343AO

PARTS LIST

No.

Part Number

QJ:r.

I 1320 4

2 1324 4

3 22105 4

4 22508 4

5 31209 2

6 71588 4

7 77008 I

8 77010

WARN

INDUSTRIES PAGE3

Description

1/4 Flat Washer

Flat Washer

1/4-20 Locking Hex Nut

M8 x

.1.25

x 25

Hex Bolt

U-Bolt

114-20

x 1

114

x I 1/4

M8 x 1.25 Hex Flanged Lock Nut

Winch Mounting Bracket

Fairlead Mounting Bracket

80343AO

VI. INSTALLATION

Remove

front

bumper

assembly,

make

sure to

disconnect

the head

lamps

before

removing

the bumper.

The

bumper

is attached with 6

torx

head

screws and 4 plastic

push

tabs

attaching the

bumper

the

front fenders.

After

removing

the front

bumper

place the

mounting

plate

into position see figure 2.

this

time

also place the

winch

into position

along with the

mounting

plate.

Figure 1

Figure 2

Before

attaching the

mounting

plate to

the

frame the

winch

will

have

to be attached to

the

mounting

plate.

Once

the winch has

been

attached to the mounting plate tighten

down

all four bolts to the

recomended

torque

lb. ft.

Figure 3

80343AO

Attach

the mounting plate with the

winch

the frame

using

2 114-20 V-bolts, washers

and locking

hex

nuts. Just finger tighten the

hex nuts

this time. This will help hold the

mounting

plate

into position while attaching

the fairlead

bracket

and the rest

the hard-

ware, see figure 3.

WARl'J INDUSTRIES

PAGE4

INSTALLATION

CONT.

5. Place the fairlead bracket into position as

shown in figure

the fairlead bracket will fit

over top

the flange on the winch mounting

bracket. Insert 2

the 8mm hex bolts and

flat washers through both brackets and into

the frame on the atv. Finger tighten the 8mm

hex flange nuts at this time. It

best to leave

every thing as loose as possible at this point

in the installation.

Figure 4

Figure S

Attach the lower flange

the fairlead

bracket, see figure

Use 8mm hex bolts,

flat washers and hex flange nuts.

Figure 6

7. Tighten all

the fasteners at this point in the

installation use the recomended torque specs,

see figure 6 shows the brackets in the correct

location before the front bumper is placed

back into position.

WARN INDUSTRIES

PAGES

80343AO

INSTALLATION

CONT.

Remove

the cover that is located on the front

bumper, the cover

attached with 4 torx

head screws. Place the

bumper

back

into

position and check for fit. Because

the

variation in each vehicle

make

sure that the

roller fairlead will fit into the opening

the

front bumper.

the the roller fairIead contacts the front

bumper, spacing the fairIead out with a

washer

between the fairlead and the bracket

cutting away

part

the plastic

bumper

should alleviate the fit issue, see figure 7 and

10. Attach the roller fairlead to the fairIead

bracket, use the hardware that came with the

winch.

11. Replace the

bumper

and tighten down all

fasteners.

AWARNING

READ

THE

VEHICLE'S

OPERATOR

MANUAL,

WINCH

OPERATOR

MAt'lUAL, AND ALL WARN-

ING LABELS

PRIOR

OPERATION

ATV

AND WINCH.

Figure 7

Figure 8

THE

WINCH

MOUNTING

PLATE

INSTALLATION

IS NO'W

COMPLETE.

•

Wire

winch according to instructions found in winch kit.

PROCEED

SECTION

TITLED

"MAINTENANCE/CARE".

WARN INDUSTRIES PAGE 6 80343AO

A WARNING

FAILURE

SECURELY TIGHTEN

ALL

BOLTS

THE

WINCH

PLATE, WINCH, AND

FAIRLEAD CAN RESULT

PRODUCT FAILURE

WHICH

MAY RESULT IN VEHICLE

DAMAGE

AND

OPERATOR

INJURY OR DEATH. DOUBLE

CHECK

THAT

ALL

BOLTS

ARE

SECURELY

TIGHTENED PRIOR TO USE.

VII. MAINTENANCE/CARE

1. Inspect all parts on the winch, winch mount, and related hardware prior

each use. Replace all hardware that

appears rusted or deformed.

2. Inspect all nuts and bolts

the winch, winch mount, and related hardware prior

each use. Tighten all nuts that

appear

be loose. Stripped, fractured, or bent bolts or nuts need

be replaced.

3. Check all cables prior

use. Replace cables that look worn or frayed.

4. Check all moving or rotating parts. Remove debris that may inhibit the

part

from moving freely.

A WARNING

PERFORM

REGULAR

INSPECTIONS ON

THE

WINCH

MOUNT, AND RELATED

HARD-

WARE.

NEVER

OPERATE

THE

WINCH

WITH DAMAGED

MISSING PARTS. FAILURE

THIS

WARNING

MAY

CAUSE

VEHICLE

DAMAGE

AND

OPERATOR

INJURY

DEATH.

WARN INDUSTRIES PAGE 7 80343AO

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