WAGER 6500 Manuel utilisateur
65
00
65
00
FAX: +336 969-6375
Email: [email protected]
Homepage: http://www.wagerusa.com
USA: 1-800-562-7024
CANADA: 1-800-655-5585
Telephone: +336 969-6909
Robert H. Wager Co., Inc.
570 Montroyal Road, Rural Hall, NC 27045
Rack Mount In-Line Operation Manual
65
00
i
65
00
TABLE OF CONTENT
Warranty Information ...............................................................................................................
General........................................................................................................................................
System Description....................................................................................................................
System Components .................................................................................................................
System Components Continued .........................................................................................
Technical Specifications.........................................................................................................
Initial Installation ......................................................................................................................
Optical Beam Alignment Procedure ...................................................................................
Diagnostic Values.....................................................................................................................
Adjustment .................................................................................................................................
Follow Mode Test......................................................................................................................
APPENDIX A -- MAINTENANCE................................................................................................
APPENDIX B -- TROUBLE SHOOTING...................................................................................
APPENDIX C --SPECIFICATION...............................................................................................
APPENDIX D -- DEFINITIONS ..................................................................................................
APPENDIX F CONFIGURING CONTROL UNIT.......................................................................
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
65
00
1
65
00
Seller expressly warrants to Buyer (a) that the equipment will comply with the
description set forth herein; (b) that the components and parts fabricated by Seller will
be free from detrimental defects in workmanship and materials.
If it appears within one year from date of shipment by Seller that the equipment does
not meet these express warranties and Buyer gives Seller prompt and reasonable
notice, Seller shall, at its option, either repair or replace at its expense, F.O.B. Seller’s
works, but not dismantle or reinstall, the defective parts provided, upon request such
parts are shipped freight prepaid to Seller’s works.
These warranties shall not apply if equipment is subjected to other than normal and
proper storage, handling, installation, operation and maintenance or to unauthorized
repairs or alterations. Equipment, components and accessories made by other
manufacturers are warranted only to the extent of the original manufacturer’s warranties
to Seller.
The foregoing warranty obligation of the seller shall constitute the sole and exclusive
remedy of the buyer and the sole liability of the seller, except as set forth herein and
except as to the title it is expressly agreed (a) that there is no warranty of
merchantability of any other warranty, express, implied or statutory, nor any affirmation
of fact or promises by Seller with respect to the equipment or parts or otherwise which
extend beyond the specifications mutually agreed upon in writing by Seller and Buyer,
and (b) that the Buyer acknowledges that it is purchasing the equipment solely on the
basis of the commitments of Seller expressly set forth herein, in no event shall Seller be
liable for special, indirect, or consequential damages including, without limitation,
anticipate profits.
65
00
2
65
00
The WAGER Model 6500 Rack Mount Smoke Opacity meter is in full compliance with the
requirements of SAE J1667 test criteria. It is specifically for dynomometer test cells and stationary
testing of stack emissions. The LCD displays opacity in percentage value, and the analog output
at the rear of the unit outputs 0-1 VDC that corresponds to a digital readout. This analog output is
used to go to a data acquisition system or a chart recorder.
The meter’s simple design and rack mount makes it easy to access and obtain accurate
measurements. It provides an accurate means ( +/- 1% ) of detecting and measuring the opacity
of smoke emitted by a diesel engine.
The use of the Model 6500 IL promotes combustion efficiency for fuel economy and ensures
compliance with diesel emission standards set by air quality codes.
The program document for SAE J1667 is Surface Vehicle Recommended Practice. It can be
obtained from:
SAE International
400 Commonwealth Drive
Warrendale, Pa. 15096-0001 Telephone 724-776-4970
Or electronically at:http://www.arb.ca.gov/msprog/hdvlp/saej1667.pdf
65
00
3
65
00
Control Unit
Power Supply
Connection Cable 50Ft.
Receiver with Air and Water Chamber
Transmitter with Air and Water Chamber
Neutral Density Filter .2ND
Fuse 2A 250VAC 5X20MM
Fuse Holder
Instruction Manual
194-0003-RACK
194-0004R
192-0015
194-0043
194-0044
194-0034
4143551
627-0123
6500R Manual
Description Part Number
65
00
4
65
00
STACK PIECE/Sensor Head Assembly
Stack Piece / Sensor Head Assembly
Stack Pieces are available in a variety of sizes. Standard stack size for
an in-line is 8”. Custom stack pieces are available in any diameter upon
request. The standard material is schedule 40 carbon steel. Stainless
steel is also available upon request. Connections may be flanged or
welded.
Control Unit
The control unit is operated by a membrane keypad, which consists of
eight tactile feedback push buttons. The display is an alphanumeric
LCD containing 16 characters by two rows. In low light situations, the
display can be backlit. The display shows the prompts the operator
follows throughout the test sequence(s). Up to 100 test can be stored in
the system’s memory. The banana jacks (red and black) allow a 0 –1
VDC output or data acquisition.
AIR CHAMBER FLANGE
The Air Chamber Flange is threaded and mated to the stack piece. It
uses positive air pressure to help maintain the cleanliness of the lens
sets.
65
00
5
65
00
Water Chamber Flange
The water chamber flange has two (2) retaining hooks that clip onto the optics.
It contains a port for incoming flow of water, and one for outgoing. The flow of
cold water reduces the temperature in the optics, and keeps them cool during
lengthly testing procedures.
Connecting Cable
The Connecting Cable is made to withstand high temperatures for long
durations. Standard length is 50 feet. Additional lengths are available upon
request.
Power SUPPLY
The meter is shipped with an AC Adapter/Charger which operates under
110V or 220V with our export version.
The meter does contain a timeout feature that will turn the unit off
automatically if none of the front panel buttons are pressed for 20
minutes.
Neutral Density Filter
To assure continuous accuracy a .2 neutral density filter ( Melles Griot ) is
supplied with the system. We recommend a check before and after each
day’s testing.
65
00
6
65
00
The Wager Model 6500 Smoke Meter meets SAE J1667 specification for full flow
meters, Appendix C, using the required algorithm.
Accuracy
The unit’s accuracy is 1.0% nominal one digit. The control unit is initially
calibrated under clear stack conditions with checks at 0% and 100% opacity.
The accuracy of the unit is verified by use of the .2 Melles Griot neutral density
filter supplied with the system.
Ambient Conditions
The unit operates in 32° to 120° F (0° to 50° C). Control unit is for indoor use only and should not
be exposed to water.
Reliability
Zero stability at less than 1% drift per use.
The pulsed green LED has infinite life expectancy.
Check filter provided for easy calibration
All solid state electronics.
Manufactured by an ISO 9002 company.
Applications
The Model 6500 Smoke Meter can be used on any diesel engine, with primary
application in testing trucks, busses, and cars.
Contact WAGER for special applications, such as stand-by power, mining
operations, railroad use, boating/maritime, industrial, etc.
Functional Description
When the unit is activated, the transmitter emits a light beam at a known
intensity. As the light passes through the smoke plume, some or all the light is
diverted.
The sensor head consists of two components, a light source (transmitter) and a
light detector (receiver).
The light detector measures the amount of light received, and compares this
with the amount of light being emitted. The difference between the two values is
opacity.
65
00
7
65
00
Initial Installation
The inline optics require alignment once the stack piece is permanently mounted. In most
application, the optics have a threaded air-chamber flange that screws onto the pipe of the
stack. Positive pressure clean air hoses can be attached to the air flange to provide air flow
keeping the internal glass free of soot and particles.
Bolted to the threaded air-chamber flange is the water-chamber flange. Two threaded
ports are available on the water chamber to attach in-coming and out-going water hoses to
keep the temperature of the assembly in a safe range. If you are using the flow of water,
ensure that there are both in-coming and out-going pipes. In some high-temperature
applications, a earth tone temperature-insulator ceramic block maybe be installed between
the water and air chambers.
Two adjustable clips are used to attach the optic housing to the water chamber flange.
Adjust the clips as to hold the housing firmly but not as to over-pressure the clips. The optic
set consists of one transmitter (TX) and one receiver (RC). The transmitter emits a visible
green light and can be identified by inspecting the connector. The connector on the TX has
7 pins. The receiver receives the green light and uses this light to determine opacity. The RC
can be identified by the connector that has 5 pins.
Since the system uses light to determine opacity, the alignment of the beam is critical to
system operation. The beam of light must be aimed as to illuminate the receiver directly and
fully.
Receiver Transmitter
65
00
8
65
00
Optical Beam Alignment Procedure
Once the hoses, pipes and optics are mounted, removing the 3 screws and protective cover
will expose the electronics and lens tube. Remove the protective cover on both the TX and
RC. Inspecting this area, you will see a green circuit board mounted with 3 screws and also
will see 3 larger screws that mount the lens tube in the optic housing. The lens tube is
spring-loaded with the 3 larger screws and acts as a tripod. Adjusting these larger screws
will affect the direction of the beam and the angle of the receiver.
Connect the cable to TX, RC, and the control unit. The control unit has a diagnostic mode
that will display the digital values of the amount of light within the optics.
.
Beam Adjustment Screws
Potentiometer Gain
Adjustment Screw
Autres manuels pour 6500
1
Table des matières
Autres manuels WAGER Instrument de mesure
Manuels Instrument de mesure populaires d'autres marques
Endress+Hauser
Endress+Hauser Proline Promag 50 Caractéristiques techniques
Siemens
Siemens SITRANS F Coriolis FCT030 Manuel de la liste des pièces
KLINGER
KLINGER CMF V Series Manuel utilisateur
EXFO
EXFO FTB-2 Manuel d'exploitation et d'entretien
Keysight
Keysight M8290A Manuel utilisateur
ADTEK
ADTEK MW-5 Manuel utilisateur